Preferential growth of single-walled carbon nanotubes on silica spheres by chemical vapor deposition

The preferential growth of single-walled carbon nanotubes (SWNTs) on silica spheres with various diameters was realized for the first time by chemical vapor deposition (CVD) of methane. SWNTs tend to wrap the silica spheres to form a new superstructure of uniform SWNT nanoclaws when the diameters of the silica spheres are larger than 400 nm. The SWNTs obtained on silica spheres have highly graphitic tubular walls as characterized by Raman spectroscopy and HRTEM. This is a new method to obtain tunable uniform elastic deformation of SWNTs, which may act as the model for the study about the effect of delocalized bending on the properties of SWNTs. In addition, the combination of SWNTs with monodispersed silica spheres could conveniently integrate SWNTs into photonic crystals.     

A catalytic chemical vapor deposition synthesis of double-walled carbon nanotubes over metal catalysts supported on a mesoporous material

Double-walled carbon nanotubes (DWNTs) have been synthesized by catalytic chemical vapor deposition (CCVD) over supported metal catalysts decomposed from Fe(CH₃COO)₂ and Co(CH₃COO)₂ on mesoporous silica. Bundles of tubes with relatively high percentage of DWNTs, in areas where tubular layered structures could be clearly resolved, have been observed by transmission electron microscopy (TEM). In other areas, crystal-like alignment of very uniform DWNTs was observed for the first time, suggesting that mesoporous silica might play a templating role in guiding the initial nanotube growth. In addition, compatible with nano-electronics research, bridging of catalytic islands by DWNTs has also been demonstrated.     

Combinatorial synthesis of carbon nanotubes by the catalytic chemical vapor deposition method

Summary Bimetallic (Fe-Co) catalyst samples prepared from different precursors over various supports were tested in carbon nanotube (CNT) production. In order to quicken the evaluation of the performance of the catalysts a combinatorial arrangement was used.</o:p>     

High-yield synthesis of single-wall carbon nanotubes on MCM41 using catalytic chemical vapor deposition of acetylene

High-quality single-wall carbon nanotubes (SWNTs) with narrow diameter distribution have been grown on Fe/Co-loaded MCM41 by using acetylene as the carbon source within a short reaction period, typically 10 min or less. The optimum temperature for SWNTs synthesis is 850 degrees C. Longer reaction time (i.e., 30 min) favors the formation of multiwall carbon nanotubes (MWNTs) and graphitic carbon. When the reaction time is reduced to less than 10 min, formation of MWNTs and graphitic carbon is greatly suppressed, and high-quality SWNTs dominates the yield. The surface of the as-grown SWNTs is found to be free from amorphous carbon, as observed from high-resolution transmission electron microscope (HRTEM) analysis. Raman spectral data show a G/D ratio above 10, indicating that the as-grown SWNTs have very few defects. Furthermore, radial breathing mode (RBM) analysis reveals that the diameter distribution of the current SWNTs is narrow and ranges from 0.64 to 1.36 nm.     

Facile synthesis and application of mesoporous silica coated magnetic carbon nanotubes

Mesoporous silica coated magnetic carbon nanotubes were prepared as a novel hybrid material for the first time, and the as-synthesized composites were successfully applied as absorbents for the fast removal of microcystins.     

Dendrimer-assisted low-temperature growth of carbon nanotubes by plasma-enhanced chemical vapor deposition

Using a shielded growth approach and N2-annealed, nearly monodispersed Fe2O3 nanoparticles synthesized by interdendritic stabilization of Fe3+ species within fourth-generation poly(amidoamine) dendrimers, carbon nanotubes and nanofibers were successfully grown at low substrate temperatures (200-400 degrees C) by microwave plasma-enhanced chemical vapor deposition.     

Bulk synthesis of large diameter semiconducting single-walled carbon nanotubes by oxygen-assisted floating catalyst chemical vapor deposition

Semiconducting single-walled carbon nanotubes (s-SWCNTs) with a mean diameter of 1.6 nm were synthesized on a large scale by using oxygen-assisted floating catalyst chemical vapor deposition. The oxygen introduced can selectively etch metallic SWCNTs in situ, while the sulfur growth promoter functions in promoting the growth of SWCNTs with a large diameter. The electronic properties of the SWCNTs were characterized by laser Raman spectroscopy, absorption spectroscopy, and field effect transistor measurements. It was found that the content of s-SWCNTs in the samples was highly sensitive to the amount of oxygen introduced. Under optimum synthesis conditions, enriched s-SWCNTs can be obtained in milligram quantities per batch.     

Effect of processing temperature on growing bamboo-like carbon nanotubes by chemical vapor deposition

The present article demonstrates a simple, eco-friendly route for the fabrication of carbon nanotubes (CNTs) with different morphologies, including the fascinating bamboo-like structures without complex catalyst/support preparation procedures. A thermal chemical vapor deposition (CVD) technique that utilized natural pozzolan supports and a solid carbon source, that is, a mixture of camphor and ferrocene in a weight ratio of 20:1, was carried out at different temperatures where the ferrocene played also the role of catalyst. The pozzolan chemical composition and mineral identification were determined by energy dispersive X-ray spectroscopy (EDS), X-ray diffraction (XRD) and Fourier transform infrared (FT-IR) spectroscopy. The morphology of the fabricated CNTs was studied via scanning and transmission electron microscopies (SEM and TEM). It was revealed that both conventional tubular and bamboo-like nanotubes grow at 750 °C while the bamboo-like morphology prevails at 850 °C. The better nanostructure uniformity at higher deposition temperature was accompanied by an improved nanotube graphitization degree that was verified by Raman spectroscopy. Yet, the reduction of the CNTs production yield was recorded by thermogravimetric analysis (TGA). The experimental data are interpreted and discussed as an interplay between the CNTs processing temperature, morphology and growth mechanism. Thus, the growth of either tubular or bamboo-like nanostructures is suggested to be ruled by the competitive surface and bulk diffusions of carbon onto and into the catalyst surface. The growth depends on the size of catalyst nanoparticles sintered at different temperatures. The favorable role of the pozzolan supporting materials in the formation of bamboo-like tubes is emphasized.     

Study of the quality of carbon nanotubes produced by chemical vapor deposition

Method for obtaining carbon nanotubes by the method of chemical vapor deposition with varied amount of catalyst, reaction duration, and temperature is considered. The synthesis of carbon nanotubes with various mode parameters was experimentally studied. The quality of the carbon nanotubes was examined by Raman spectroscopy. It was found that the defectiveness of the carbon nanotubes depends on the synthesis parameters.     

Low-temperature growth of single-walled carbon nanotubes by water plasma chemical vapor deposition

Preferential growth of pure single-walled carbon nanotubes (SWNTs) over multi-walled carbon nanotubes (MWNTs) was demonstrated at low temperature by water plasma chemical vapor deposition. Water plasma lowered the growth temperature down to 450 degrees C, and the grown nanotubes were single-walled without carbonaceous impurities and MWNTs. The preferential growth of pure SWNTs over MWNTs was proven with micro-Raman spectroscopy, high-resolution transmission electron microscopy, and electrical characterization of the grown nanotube networks.     

Cobalt ultrathin film catalyzed ethanol chemical vapor deposition of single-walled carbon nanotubes

We report a simple and efficient chemical vapor deposition (CVD) process that can grow oriented and long single-walled carbon nanotubes (SWNTs) using a cobalt ultrathin film ( approximately 1 nm) as the catalyst and ethanol as carbon feedstock. In the process, millimeter- to centimeter-long, oriented and high-quality SWNTs can grow horizontally on various flat substrate surfaces, traverse slits as large as hundreds of micrometers wide, or grow over vertical barriers as high as 20 microm. Such observations demonstrate that the carbon nanotubes are suspended in the gas flow during the growth. The trace amount of self-contained water (0.2-5 wt %) in ethanol may act as a mild oxidizer to clean the nanotubes and to elongate the lifetime of the catalysts, but no yield improvement was observed at the CVD temperature of 850 degrees C. We found that tilting the substrates supporting the Co ultrathin film catalysts can grow more, longer carbon nanotubes. A mechanism is discussed for the growth of long SWNTs.     

Controlling the diameter of carbon nanotubes in chemical vapor deposition method by carbon feeding

It was found that the diameter distribution of single-walled carbon nanotubes (SWNTs) grown by the chemical vapor deposition (CVD) method could be controlled by the carbon feeding rate at the growth stage. A unified hypothesis on the relationship between nanoparticle size, growth condition, growth temperature, and diameter of the resulting nanotubes was developed and used to explain the relationship. It was shown that the diameters of SWNTs can be controlled even when highly polydisperse nanoparticles were used as catalyst. Such control enabled us to synthesize uniform small-diameter SWNTs at low carbon feeding rates. Additionally, understanding of the important role of the carbon feeding rate can be used to explain the cause of low growth efficiency in most CVD processes. It would also help us to design methods to improve the growth efficiency of CVD growth of nanotubes.     

Direct synthesis of B-C-N single-walled nanotubes by bias-assisted hot filament chemical vapor deposition

Direct synthesis of large-scale ternary boron carbonitride single-walled nanotubes (BCN-SWNTs) via a bias-assisted HFCVD process was presented. The BCN-SWNTs were grown over the powdery Fe-Mo/MgO catalyst by using CH4, B2H6, and ethylenediamine vapor as the reactant gases. As high as 16 atom % nitrogen can be incorporated within the nanotube shells, with the boron content in the range of 2-4 atom %. The ternary covalent bonding nature of the BCN-SWNTs was well characterized, and the B, C, and N elemental maps were clearly imaged by energy-filtered transmission electron microscopy.     

A magnetism-assisted chemical vapor deposition method to produce branched or iron-encapsulated carbon nanotubes

A magnetism-assisted chemical vapor deposition method was developed to synthesize branched or iron-encapsulated carbon nanotubes. In the process, the external magnetic field can promote the coalescence or division of the catalyst particles, causing the formation of branched or encapsulated nanostructures. This finding will extend the understanding of the chemical vapor deposition method in a magnetic field and promote the applications of branched or encapsulated nanostructures.     

Polymer decoration on carbon nanotubes via physical vapor deposition

The polymer decoration technique has been widely used to study the chain folding behavior of polymer single crystals. In this article, we demonstrate that this method can be successfully adopted to pattern a variety of polymers on carbon nanotubes (CNTs). The resulting structure is a two-dimensional nanohybrid shish kebab (2D NHSK), wherein the CNT forms the shish and the polymer crystals form the kebabs. 2D NHSKs consisting of CNTs and polymers such as polyethylene, nylon 66, polyvinylidene fluoride and poly(L-lysine) have been achieved. Transmission electron microscopy and atomic force microscopy were used to study the nanoscale morphology of these hybrid materials. Relatively periodic decoration of polymers on both single-walled and multi-walled CNTs was observed. It is envisaged that this unique method offers a facile means to achieve patterned CNTs for nanodevice applications.     

Influence of the catalyst type on the growth of carbon nanotubes via methane chemical vapor deposition

The preparation of the catalyst is one of the key parameters which governs the quality of carbon nanotubes (CNTs) grown by catalyzed chemical vapor deposition (CVD). We investigated the influence of three different procedures of catalyst preparation on the type and diameter of CNTs formed under identical growth conditions via methane CVD. In the first one, chemically synthesized colloidal iron oxide or iron molybdenum alloy nanoparticles were used, which were homogeneously deposited on silicon substrates by spin coating to prevent them from coalescence under CVD growth conditions. The obtained multiwall CNTs (MWNTs) exhibited diameters corresponding to the catalyst particle size, whereas no formation of single-wall CNTs (SWNTs) was observed. In the second method, commercial porous alumina nanoparticles were used in association with iron and molybdenum salts and the Fe/Mo catalyst was formed in situ. We determined that the alumina concentration significantly influenced the morphology of the catalyst and that below a critical value of the range of 1 g/L no CNTs were formed. While yielding nearly defect-free SWNTs, their diameter could not be controlled using this procedure, resulting in a large distribution of tube sizes. In a third, new preparation method, associating alumina and iron-based nanoparticles, SWNTs of a different size and narrower diameter distribution as compared to the second method were obtained. Our results are evidence of the essential role of alumina particles in the formation of SWNTs, and the newly developed method opens up a way to the synthesis of diameter-controlled SWNTs via catalyzed CVD.     

硅纳米线的化学气相沉积法合成

硅纳米线是近十几年来在纳米科学与技术领域快速发展的一种重要材料．通过精细的结构设计与材料合成,硅纳米线在生物传感、锂离子电池、太阳能电池和光电化学等领域展示出良好的应用前景．化学气相沉积（CVD）法是一大类重要的自下而上合成硅纳米线方法．本文简介了CVD法合成硅纳米线的主要进展,包括具有单一结构和复合结构的硅纳米线的合成．其中,单一结构的硅纳米包括本征（无掺杂）、掺杂和超长的硅纳米线;复合结构的硅纳米线包括轴向异质结、径向异质结、转折结构和树枝状结构的硅纳米线．     

Monitoring the chemical vapor deposition growth of multiwalled carbon nanotubes by tapered element oscillating microbalance

The growth of multiwalled carbon nanotubes (MWCNTs) produced by a catalytic chemical vapor deposition (CCVD) process has been monitored using a tapered element oscillating microbalance (TEOM) probe. This technique displays a high sensitivity (<1 microg). Growths in the TEOM microreactor are investigated with catalytic particles (Fe, Ni) dispersed on different supports. First, high surface area FeAl2O3 or Fe (Ni) exchanged on zeolite powders is used. Second, growths are performed on array of nickel dots or FeSi-nc particles dispersed on large holes patterned on Si(100) substrates. An accurate monitoring of the early stages of growth permits a precise evaluation of the growth rates and shows substantial differences between these samples which greatly differ by the surface area. On catalysts dispersed on Si(100) the mass uptake is linear throughout the process. On high surface area catalysts, however, a saturation of the mass uptake is indifferently observed. This saturation is explained either by diffusion limitation by the growing MWCNTs or by internal diffusion through the pores or external diffusion through the grains of the catalyst. The kinetic dependence with partial pressure of the incoming C2H6:H2 gas mixture is then explored on the FeAl2O3 catalyst. A linear dependence of the MWCNT growth an (P(C2H6)/P(H2))(1/2) is found. A simple model is then developed that accounts for this dependence only if an associative and competitive adsorption of ethane is the rate determining step of the overall process. These results thus bring insight to improve and control the CCVD growth kinetics of MWCNTs.     

Formation and growth mechanism of dissimilar coiled carbon nanotubes by reduced-pressure catalytic chemical vapor deposition

Dissimilar coiled carbon nanotubes were prepared by catalytic chemical vapor deposition (CCVD) on finely divided Co nanoparticles supported on silica gel under reduced pressure and at lower gas flow rates. The morphology of the regular coiled carbon nanotubes were examined by TEM, while the polygonization characteristics of the helix were examined by SAED. Observations were made on other forms of irregular coils with various shapes by TEM. On the basis of the heptagon-pentagon construction theory, we proposed a helix formation mechanism, which involves a carbon core formation centering on a catalytic particle followed by carbon helices growth controlled by kinetics.     

Synthesis of double-walled carbon nanotubes by catalytic chemical vapor deposition and their field emission properties

Double-walled carbon nanotubes (DWCNTs) were synthesized by catalytic chemical vapor deposition using Fe-Mo/MgO as a catalyst at 1000 degrees C under the mixture of methane and hydrogen gas. The nanotubes were purified by acid but were not damaged. Thermogravimetric analysis revealed the purity of the tubes to be about 90%. The high-resolution transmission electron microscopy image showed that DWCNTs have inner tube diameters of 1.4-2.6 nm and outer tube diameters of 2.3-3.4 nm. We observed radial breathing modes in Raman spectra, which are related to the diameter of inner nanotubes. The purified DWCNTs were mixed with organic vehicles and glass frit, and then they were screen-printed on glass substrate coated with indium tin oxide. The field emission properties of the screen-printed DWCNT films were examined by varying the amount of glass frit ingredient within the DWCNT paste. The results showed that DWCNT emitters had good emission properties such as turn-on field of 1.33-1.78 V/microm and high brightness. When the applied anode voltage was gradually increased, current density and brightness became saturated. We also observed DWCNTs adsorbed on the anode plate; they were DWCNTs peeled off from the cathode plate for field emission measurement.