Titanium Dioxide‐Grafted Copper Complexes: High‐Performance Electrocatalysts for the Oxygen Reduction Reaction in Alkaline Media

The sluggish kinetics of the oxygen reduction reaction (ORR) at the cathodes of fuel cells significantly hampers fuel cell performance. Therefore, the development of high‐performance, non‐precious‐metal catalysts as alternatives to noble metal Pt‐based ORR electrocatalysts is highly desirable for the large‐scale commercialization of fuel cells. TiO₂‐grafted copper complexes deposited on multiwalled carbon nanotubes (CNTs) form stable and efficient electrocatalysts for the ORR. The optimized catalyst composite CNTs@TiO₂–ZA–[Cu(phen)(BTC)] shows surprisingly high selectivity for the 4 e^? reduction of O₂ to water (approximately 97 %) in alkaline solution with an onset potential of 0.988 V vs. RHE, and demonstrates superior stability and excellent tolerance for the methanol crossover effect in comparison to a commercial Pt/C catalyst. The copper complexes were grafted onto the surface of TiO₂ through coordination of an imidazole‐containing ligand, zoledronic acid (ZA), which binds to TiO₂ through its bis‐phosphoric acid anchoring group. Rational optimization of the copper catalyst’s ORR performance was achieved by using an electron‐deficient ligand, 5‐nitro‐1,10‐phenanthroline (phen), and bridging benzene‐1,3,5‐tricarboxylate (BTC). This facile approach to the assembly of copper catalysts on TiO₂ with rationally tuned ORR activity will have significant implications for the development of high‐performance, non‐precious‐metal ORR catalysts.     

Synergistic Enhancement of Electrocatalytic Activity toward Oxygen Reduction Reaction in Alkaline Electrolytes with Pentabasic (Fe,B, N,S, P)‐Doped Reduced Graphene Oxide

As alternatives to Pt‐based electrocatalysts, the development of nonprecious metal catalysts with high performance in the cathodic oxygen reduction reaction (ORR) is highly desirable for widespread use in fuel cells. Here we report a simple approach for preparing pentabasic (Fe, B, N, S, P)‐doped reduced graphene oxide (rGO) via a two‐step doping method of adding boric acid and ferric chloride to ternary (N, S, P)‐doped rGO (NSPG). Electrochemical investigation of the composites for the ORR revealed that simultaneously doping appropriate amounts of Fe and B into the NSPG produced a synergistic effect that endowed the prepared catalyst with both a positively shifted ORR half‐wave potential and high selectivity for the 4e^? reduction of O₂. The optimized Fe₂B‐NSPG catalyst approached a 4e^? process for the ORR with a half‐wave potential (E_1/2=0.90 V vs. RHE) even 30 mV higher than that of the commercial Pt/C catalyst in alkaline solution. Furthermore, relative to the Pt/C catalyst, the Fe₂B‐NSPG demonstrated superior stability and excellent tolerance of the methanol cross‐over effect. This simple method afforded pentabasic (Fe, B, N, S, P)‐doped rGO as a promising nonprecious metal catalyst used for alkaline fuel cells.     

Hollow Spheres of Iron Carbide Nanoparticles Encased in Graphitic Layers as Oxygen Reduction Catalysts

Nonprecious metal catalysts for the oxygen reduction reaction are the ultimate materials and the foremost subject for low‐temperature fuel cells. A novel type of catalysts prepared by high‐pressure pyrolysis is reported. The catalyst is featured by hollow spherical morphologies consisting of uniform iron carbide (Fe₃C) nanoparticles encased by graphitic layers, with little surface nitrogen or metallic functionalities. In acidic media the outer graphitic layers stabilize the carbide nanoparticles without depriving them of their catalytic activity towards the oxygen reduction reaction (ORR). As a result the catalyst is highly active and stable in both acid and alkaline electrolytes. The synthetic approach, the carbide‐based catalyst, the structure of the catalysts, and the proposed mechanism open new avenues for the development of ORR catalysts.     

Hollow PtFe Alloy Nanoparticles Derived from Pt-Fe3O4 Dimers through a Silica-Protection Reduction Strategy as Efficient Oxygen Reduction Electrocatalysts

The development of efficient and stable electrocatalysts for the oxygen reduction reaction (ORR) is critical for the large-scale production of fuel cells. Platinum (Pt) nanoparticle catalysts show excellent performance for ORR, though the high cost of Pt is a limiting factor that directly impacts fuel cell production costs. Alloying Pt with other transition metals is an effective strategy to reduce Pt utilization whilst maintaining good ORR performance. In this work, novel hollow PtFe alloy catalysts were successfully synthesized by high-temperature pyrolysis of SiO₂-coated Pt-Fe₃O₄ nanoparticle dimers supported on carbon at 900 °C, followed by SiO₂ shell removal and partial dealloying of the PtFe nanoparticles formed using HF. The obtained hollow PtFe nanoparticle catalysts (denoted herein as PtFe-900) showed a 2.3-fold enhancement in ORR mass activity compared to PtFe nanoparticles synthesized without SiO₂ protection, and a remarkable 7.8-fold enhancement relative to a commercial Pt/C catalyst. Further, after 10 000 potential cycles, the ORR mass activity of PtFe-900 remained very high (90.9 % of the initial mass activity). The outstanding ORR performance of PtFe-900 can be attributed to the modification of Pt lattice and electronic structure by alloying with Fe at high temperature under the protection of the SiO₂ coating. This work guides the development of improved, highly dispersed Pt-based alloy nanoparticle catalysts for ORR and fuel cell applications.     

Accelerating Oxygen‐Reduction Catalysts through Preventing Poisoning with Non‐Reactive Species by Using Hydrophobic Ionic Liquids

Developing cost‐effective electrocatalysts for the oxygen reduction reaction (ORR) is a prerequisite for broad market penetration of low‐temperature fuel cells. A major barrier stems from the poisoning of surface sites by nonreactive oxygenated species and the sluggish ORR kinetics on the Pt catalysts. Herein we report a facile approach to accelerating ORR kinetics by using a hydrophobic ionic liquid (IL), which protects Pt sites from surface oxidation, making the IL‐modified Pt intrinsically more active than its unmodified counterpart. The mass activity of the catalyst is increased by three times to 1.01 A mg^?1_Pt@0.9 V, representing a new record for pure Pt catalysts. The enhanced performance of the IL‐modified catalyst can be stabilized after 30 000 cycles. We anticipate these results will form the basis for an unprecedented perspective in the development of high‐performing electrocatalysts for fuel‐cell applications.     

Tungsten‐Doped L10‐PtCo Ultrasmall Nanoparticles as a High‐Performance Fuel Cell Cathode

The commercialization of proton exchange membrane fuel cells (PEMFCs) relies on highly active and stable electrocatalysts for oxygen reduction reaction (ORR) in acid media. The most successful catalysts for this reaction are nanostructured Pt‐alloy with a Pt‐skin. The synthesis of ultrasmall and ordered L1₀‐PtCo nanoparticle ORR catalysts further doped with a few percent of metals (W, Ga, Zn) is reported. Compared to commercial Pt/C catalyst, the L1₀‐W‐PtCo/C catalyst shows significant improvement in both initial activity and high‐temperature stability. The L1₀‐W‐PtCo/C catalyst achieves high activity and stability in the PEMFC after 50 000 voltage cycles at 80 °C, which is superior to the DOE 2020 targets. EXAFS analysis and density functional theory calculations reveal that W doping not only stabilizes the ordered intermetallic structure, but also tunes the Pt‐Pt distances in such a way to optimize the binding energy between Pt and O intermediates on the surface.     

Porous Mn2O3: A Low‐Cost Electrocatalyst for Oxygen Reduction Reaction in Alkaline Media with Comparable Activity to Pt/C

Preparing nonprecious metal catalysts with high activity in the oxygen reduction reaction (ORR) can promote the development of energy conversion devices. Support‐free porous Mn₂O₃ was synthesized by a facile aerosol‐spray‐assisted approach (ASAA) and subsequent thermal treatment, and exhibited ORR activity that is comparable to commercial Pt/C The catalyst also exhibits notably higher activity than other Mn‐based oxides, such as Mn₃O₄ and MnO₂. The rotating ring disk electrode (RRDE) study indicates a typical 4‐electron ORR pathway on Mn₂O₃. Furthermore, the porous Mn₂O₃ demonstrates considerable stability and a good methanol tolerance in alkaline media. In light of the low cost and high earth abundance of Mn, the highly active Mn₂O₃ is a promising candidate to be used as a cathode material in metal–air batteries and alkaline fuel cells.     

Controllable Synthesis of Ultrathin NiCo2O4 Nanosheets Incorporated onto Composite Nanotubes for Efficient Oxygen Reduction

Exploring non‐precious‐metal‐based oxygen reduction reaction (ORR) electrocatalysts featuring high efficiency, low cost, and environmental friendliness is of great importance for the broad applications of fuel cells and metal–air batteries. In this work, ultrathin NiCo₂O₄ nanosheets deposited on 1D SnO₂ nanotubes (SNT) were successfully fabricated through a productive electrospinning technique followed by a sintering and low‐temperature coprecipitation strategy. This hierarchically engineered architecture has ultrathin NiCo₂O₄ nanosheets uniformly and fully erected on both walls of tubular SNTs, which results in improved electrochemical activity as an ORR catalyst, in terms of positive onset potential and high current density, as well as superior tolerance to crossover effects and long‐term durability with respect to the commercial Pt/C catalyst. The excellent performance of SNT@NiCo₂O₄ composites may originate from their rationally designed hierarchical tubular nanostructure with completely exposed active sites and interconnected 1D networks for efficient electron and electrolyte transfer; this makes these composite nanotubes promising candidates to replace platinum‐based catalysts for practical fuel cell and metal–air battery applications.     

Stability of Fe‐N‐C Catalysts in Acidic Medium Studied by Operando Spectroscopy

Fundamental understanding of non‐precious metal catalysts for the oxygen reduction reaction (ORR) is the nub for the successful replacement of noble Pt in fuel cells and, therefore, of central importance for a technological breakthrough. Herein, the degradation mechanisms of a model high‐performance Fe‐N‐C catalyst have been studied with online inductively coupled plasma mass spectrometry (ICP‐MS) and differential electrochemical mass spectroscopy (DEMS) coupled to a modified scanning flow cell (SFC) system. We demonstrate that Fe leaching from iron particles occurs at low potential (<0.7 V) without a direct adverse effect on the ORR activity, while carbon oxidation occurs at high potential (>0.9 V) with a destruction of active sites such as FeN_xC_y species. Operando techniques combined with identical location‐scanning transmission electron spectroscopy (IL‐STEM) identify that the latter mechanism leads to a major ORR activity decay, depending on the upper potential limit and electrolyte temperature. Stable operando potential windows and operational strategies are suggested for avoiding degradation of Fe‐N‐C catalysts in acidic medium.     

Iron Carbide Nanoparticles Encapsulated in Mesoporous Fe‐N‐Doped Carbon Nanofibers for Efficient Electrocatalysis

Exploring low‐cost and high‐performance nonprecious metal catalysts (NPMCs) for oxygen reduction reaction (ORR) in fuel cells and metal–air batteries is crucial for the commercialization of these energy conversion and storage devices. Here we report a novel NPMC consisting of Fe₃C nanoparticles encapsulated in mesoporous Fe‐N‐doped carbon nanofibers, which is synthesized by a cost‐effective method using carbonaceous nanofibers, pyrrole, and FeCl₃ as precursors. The electrocatalyst exhibits outstanding ORR activity (onset potential of ?0.02 V and half‐wave potential of ?0.140 V) closely comparable to the state‐of‐the‐art Pt/C catalyst in alkaline media, and good ORR activity in acidic media, which is among the highest reported activities of NPMCs.     

Bottom‐Up Fabrication of a Sandwich‐Like Carbon/Graphene Heterostructure with Built‐In FeNC Dopants as Non‐Noble Electrocatalyst for Oxygen Reduction Reaction

High‐performance non‐noble electrocatalysts for oxygen reduction reaction (ORR) are the prerequisite for large‐scale utilization of fuel cells. Herein, a type of sandwiched‐like non‐noble electrocatalyst with highly dispersed FeN_x active sites embedded in a hierarchically porous carbon/graphene heterostructure was fabricated using a bottom‐up strategy. The in situ ion substitution of Fe³⁺ in a nitrogen‐containing MOF (ZIF‐8) allows the Fe‐heteroatoms to be uniformly distributed in the MOF precursor, and the assembly of Fe‐doped ZIF‐8 nano‐crystals with graphene‐oxide and in situ reduction of graphene‐oxide afford a sandwiched‐like Fe‐doped ZIF‐8/graphene heterostructure. This type of heterostructure enables simultaneous optimization of FeN_x active sites, architecture and interface properties for obtaining an electron‐catalyst after a one‐step carbonization. The synergistic effect of these factors render the resulting catalysts with excellent ORR activities. The half‐wave potential of 0.88 V vs. RHE outperforms most of the none‐noble metal catalyst and is comparable with the commercial Pt/C (20 wt %) catalyst. Apart from the high activity, this catalyst exhibits excellent durability and good methanol‐tolerance. Detailed investigations demonstrate that a moderate content of Fe dopants can effectively increase the intrinsic activities, and the hybridization of graphene can enhance the reaction kinetics of ORR. The strategy proposed in this work gives an inspiration towards developing efficient noble‐metal‐free electrocatalysts for ORR.     

Boosting ORR Catalytic Activity by Integrating Pyridine‐N Dopants,a High Degree of Graphitization,and Hierarchical Pores into a MOF‐Derived N‐Doped Carbon in a Tandem Synthesis

N‐doped carbon materials represent promising metal‐free electrocatalysts for the oxygen reduction reaction (ORR), the cathode reaction in fuel cells, metal–air batteries, and so on. A challenge for optimizing the ORR catalytic activities of these electrocatalysts is to tune their local structures and chemical compositions in a rational and controlled way that can achieve the synergistic function of each factor. Herein, we report a tandem synthetic strategy that integrates multiple contributing factors into an N‐doped carbon. With an N‐containing MOF (ZIF‐8) as the precursor, carbonization at higher temperatures leads to a higher degree of graphitization. Subsequent NH₃ etching of this highly graphitic carbon enabled the introduction of a higher content of pyridine‐N sites and higher porosity. By optimizing these three factors, the resultant carbon materials displayed ORR activity that was far superior to that of carbon derived from a one‐step pyrolysis. The onset potential of 0.955 V versus a reversible hydrogen electrode (RHE) and the half‐wave potential of 0.835 V versus RHE are among the top ranks of metal‐free ORR catalysts and are comparable to commercial Pt/C (20 wt %) catalysts. Kinetic studies revealed lower H₂O₂ yields, higher electron‐transfer numbers, and lower Tafel slopes for these carbon materials compared with that derived from a one‐step carbonization. These findings verify the effectiveness of this tandem synthetic strategy to enhance the ORR activity of N‐doped carbon materials.     

Efficient Oxygen Reduction Reaction (ORR) Catalysts Based on Single Iron Atoms Dispersed on a Hierarchically Structured Porous Carbon Framework

Single Fe atoms dispersed on hierarchically structured porous carbon (SA‐Fe‐HPC) frameworks are prepared by pyrolysis of unsubstituted phthalocyanine/iron phthalocyanine complexes confined within micropores of the porous carbon support. The single‐atom Fe catalysts have a well‐defined atomic dispersion of Fe atoms coordinated by N ligands on the 3D hierarchically porous carbon support. These SA‐Fe‐HPC catalysts are comparable to the commercial Pt/C electrode even in acidic electrolytes for oxygen reduction reaction (ORR) in terms of the ORR activity (E_1/2=0.81 V), but have better long‐term electrochemical stability (7 mV negative shift after 3000 potential cycles) and fuel selectivity. In alkaline media, the SA‐Fe‐HPC catalysts outperform the commercial Pt/C electrode in ORR activity (E_1/2=0.89 V), fuel selectivity, and long‐term stability (1 mV negative shift after 3000 potential cycles). Thus, these nSA‐Fe‐HPCs are promising non‐platinum‐group metal ORR catalysts for fuel‐cell technologies.     

Tuning Nanoparticle Catalysis for the Oxygen Reduction Reaction

Advances in chemical syntheses have led to the formation of various kinds of nanoparticles (NPs) with more rational control of size, shape, composition, structure and catalysis. This review highlights recent efforts in the development of Pt and non‐Pt based NPs into advanced nanocatalysts for efficient oxygen reduction reaction (ORR) under fuel‐cell reaction conditions. It first outlines the shape controlled synthesis of Pt NPs and their shape‐dependent ORR. Then it summarizes the studies of alloy and core–shell NPs with controlled electronic (alloying) and strain (geometric) effects for tuning ORR catalysis. It further provides a brief overview of ORR catalytic enhancement with Pt‐based NPs supported on graphene and coated with an ionic liquid. The review finally introduces some non‐Pt NPs as a new generation of catalysts for ORR. The reported new syntheses with NP parameter‐tuning capability should pave the way for future development of highly efficient catalysts for applications in fuel cells, metal‐air batteries, and even in other important chemical reactions.     

Construction of Co4 Atomic Clusters to Enable Fe−N4 Motifs with Highly Active and Durable Oxygen Reduction Performance

Fe−N−C catalysts with single-atom Fe−N₄ configurations are highly needed owing to the high activity for oxygen reduction reaction (ORR). However, the limited intrinsic activity and dissatisfactory durability have significantly restrained the practical application of proton-exchange membrane fuel cells (PEMFCs). Here, we demonstrate that constructing adjacent metal atomic clusters (ACs) is effective in boosting the ORR performance and stability of Fe−N₄ catalysts. The integration of Fe−N₄ configurations with highly uniform Co₄ ACs on the N-doped carbon substrate (Co₄@/Fe₁@NC) is realized through a “pre-constrained” strategy using Co₄ molecular clusters and Fe(acac)₃ implanted carbon precursors. The as-developed Co₄@/Fe₁@NC catalyst exhibits excellent ORR activity with a half-wave potential (E_1/2) of 0.835 V vs. RHE in acidic media and a high peak power density of 840 mW cm⁻² in a H₂−O₂ fuel cell test. First-principles calculations further clarify the ORR catalytic mechanism on the identified Fe−N₄ that modified with Co₄ ACs. This work provides a viable strategy for precisely establishing atomically dispersed polymetallic centers catalysts for efficient energy-related catalysis.     

Low‐Pt Loaded on a Vanadium Nitride/Graphitic Carbon Composite as an Efficient Electrocatalyst for the Oxygen Reduction Reaction

The high cost of platinum electrocatalysts for the oxygen reduction reaction (ORR) has hindered the commercialization of fuel cells. An effective support can reduce the usage of Pt and improve the reactivity of Pt through synergistic effects. Herein, the vanadium nitride/graphitic carbon (VN/GC) nanocomposites, which act as an enhanced carrier of Pt nanoparticles (NPs) towards ORR, have been synthesized for the first time. In the synthesis, the VN/GC composite could be obtained by introducing VO₃^? and [Fe(CN)₆]^4? ions into the polyacrylic weak‐acid anion‐exchanged resin (PWAR) through an in‐situ anion‐exchanged route, followed by carbonization and a subsequent nitridation process. After loading only 10 % Pt NPs, the resulting Pt‐VN/GC catalyst demonstrates a more positive onset potential (1.01 V), higher mass activity (137.2 mA mg^?1), and better cyclic stability (99 % electrochemical active surface area (ECSA) retention after 2000 cycles) towards ORR than the commercial 20 % Pt/C. Importantly, the Pt‐VN/GC catalyst mainly exhibits a 4 e^?‐transfer mechanism and a low yield of peroxide species, suggesting its potential application as a low‐cost and highly efficient ORR catalyst in fuel cells.     

Theoretical Modelling and Facile Synthesis of a Highly Active Boron‐Doped Palladium Catalyst for the Oxygen Reduction Reaction

A highly active alternative to Pt electrocatalysts for the oxygen reduction reaction (ORR), which is the cathode‐electrode reaction of fuel cells, is sought for higher fuel‐cell performance. Our theoretical modelling reveals that B‐doped Pd (Pd‐B) weakens the absorption of ORR intermediates with nearly optimal binding energy by lowering the barrier associated with O₂ dissociation, suggesting Pd‐B should be highly active for ORR. In fact, Pd‐B, facile synthesized by an electroless deposition process, exhibits 2.2 times and 8.8 times higher specific activity and 14 times and 35 times less costly than commercial pure Pd and Pt catalysts, respectively. Another computational result is that the surface core level of Pd is negatively shifted by B doping, as confirmed by XPS, and implies that filling the density of states related to the anti‐bonding of oxygen to Pd surfaces with excess electrons from B doping, weakens the O bonding to Pd and boosts the catalytic activity.     

Completely Green Synthesis of Colloid Adams’ Catalyst α‐PtO2 Nanocrystals and Derivative Pt Nanocrystals with High Activity and Stability for Oxygen Reduction

We report a first solution strategy for controlled synthesis of Adams’ catalyst (i.e., α‐PtO₂) by a facile and totally green approach using H₂PtCl₆ and water as reactants. The prepared α‐PtO₂ nanocrystals (NCs) are ultrasmall in size and have very “clean” surfaces, which can be reduced to Pt NCs easily in ethanol under ambient conditions. Such Adams’ catalysts have been applied as electrocatalysts beyond the field of heterogeneous catalysis. Noticeably, the water‐only synthesized α‐PtO₂ NCs and their derivative Pt NCs all exhibit much higher oxygen reduction reaction (ORR) activities and stabilities than that of the state‐of‐art Pt/C electrocatalysts. This study provides an example on the organics‐free synthesis of α‐PtO₂ and Pt NCs as promising cathode catalysts for fuel cell applications and, particularly, this simple, straightforward method may open a new way for the synthesis of other “clean” functional nanomaterials.     

Atomically Dispersed Iron–Nitrogen Species as Electrocatalysts for Bifunctional Oxygen Evolution and Reduction Reactions

Rational design of non‐noble materials as highly efficient, economical, and durable bifunctional catalysts for oxygen evolution and reduction reactions (OER/ORR) is currently a critical obstacle for rechargeable metal‐air batteries. A new route involving S was developed to achieve atomic dispersion of Fe‐N_x species on N and S co‐decorated hierarchical carbon layers, resulting in single‐atom bifunctional OER/ORR catalysts for the first time. The abundant atomically dispersed Fe‐N_x species are highly catalytically active, the hierarchical structure offers more opportunities for active sites, and the electrical conductivity is greatly improved. The obtained electrocatalyst exhibits higher limiting current density and a more positive half‐wave potential for ORR, as well as a lower overpotential for OER under alkaline conditions. Moreover, a rechargeable Zn–air battery device comprising this hybrid catalyst shows superior performance compared to Pt/C catalyst. This work will open a new avenue to design advanced bifunctional catalysts for reversible energy storage and conversion devices.     

Synthesis and characterization of iron‐ and nitrogen‐functionalized graphene catalysts for oxygen reduction reaction

Iron‐ and nitrogen‐functionalized graphene (Fe‐N‐G), as well as iron‐ and nitrogen‐functionalized oxidized graphene (Fe‐N‐Gox) catalysts were synthesized as non‐noble metal electrocatalysts for oxygen reduction reaction (ORR). The physical properties of the resultant catalysts were characterized using nitrogen adsorption measurements, X‐ray diffraction, Raman and X‐ray photoelectron spectroscopies and transmission electron microscopy. Subsequently, ORR activities of the catalysts were determined electrochemically using a conventional three‐electrode cell via cyclic voltammetry with a rotating disc electrode, the results of which indicated that the synthesized catalysts had a marked electrocatalytic activity towards ORR in acid media. Among the synthesized catalysts, that functionalized using 2,4,6‐tris(2‐pyridyl)‐1,3,5‐triazine as nitrogen source had the highest electrocatalytic activity with the highest onset potential (0.98 V/SHE) and limiting current density (5.12 mA cm⁻²). The findings are particularly important to determine a non‐precious metal catalyst for ORR activity in fuel cells.