Preparation of Cu/ZrO2 catalysts for methanol synthesis from CO2/H2

Cu/ZrO₂ catalysts for methanol synthesis from CO₂/H₂ were respectively prepared by deposition coprecipitation (DP) and solid state reaction (SR) methods. There is an intimate interaction between copper and zirconia, which strongly affects the reduction property and catalytic performance of the catalysts. The stronger the interaction, the lower the reduction temperature and the better the performance of the catalysts. Surface area, pore structure and crystal structure of the catalysts are mainly controlled by preparation methods and alkalinity of synthesis system. The conversion of CO₂ and selectivity of methanol are higher for DP catalysts than for SP catalysts.     

Development of high performance Raney Cu-based catalysts for methanol synthesis from CO2 and H2

Catalytic hydrogenation of CO₂ into methanol has been investigated over Raney Cu-based catalysts. The Raney catalysts leached in NaOH/ZnO solutions showed high activities and selectivities for methanol synthesis. The deposition of Zn on the surface of Cu particles increased the surface area and the specific activity of Raney Cu–M. Raney Cu–Zr developed was significantly more active than a commercial catalyst.     

CO2 hydrogenation over Pd-modified methanol synthesis catalysts

The effect of palladium incorporation on the performance of Cu–ZnO(Al₂O₃) during the hydrogenation of carbon dioxide has been assessed. Temperature-programmed reduction profiles and X-ray photoelectron spectra of copper revealed that Pd enhances copper oxide reduction. Carbon dioxide conversion and methanol yield were found to increase on Pd-loaded catalysts. The importance of the palladium incorporated to the base Cu–ZnO(Al₂O₃) catalyst in determining the catalytic activity is discussed in terms of the relative ease with which hydrogen is dissociated on the Pd particles and then spilt over the Cu–ZnO phase of the base catalyst.     

Study of induction period over K2CO3/MoS2 catalyst for higher alcohols synthesis

The K₂CO₃/MoS₂ catalyst for higher alcohols synthesis with synthesis gas as feedstock was prepared. The catalyst was characterized by TPR, in-situ XPS, XRD and SEM. Effects of pretreatment with H₂, CO or synthesis gas on activity and selectivity of the catalyst were investigated. Results showed that there was a remarkable induction period about 180 h at the initial reaction stage for the un-treated catalyst. The catalytic performances for alcohols synthesis changed notably during the induction period. The induction period was confirmed to be resulted primarily from the sulfur losing and K element dispersion on the surface of ADM catalysts. Pretreatment of the catalyst could remarkably shorten the time of induction period as well as promote the catalytic activity. Furthermore, the higher alcohols (C₂ + OH) content in the liquid products were enhanced after the catalyst pretreated by CO or synthesis gas which could be ascribed to the increasing of Mo⁴⁺ content on the surface of the catalyst.     

Active sites in Cu/ZnO/ZrO2 catalysts for methanol synthesis from CO/H2

Among various Cu/ZnO/ZrO₂ catalysts with the Cu/Zn ratio of 3/7, the one with 15 wt.% of ZrO₂ obtains the best activity for methanol synthesis by hydrogenation of CO. The TPR, TPO and XPS analyses reveal that a new copper oxide phase is formed in the calcined Cu/ZnO/ZrO₂ catalysts by the dissolution of zirconium ions in copper oxide. In addition, the Cu/ZnO/ZrO₂ catalyst with 15 wt.% of ZrO₂ turns out to contain the largest amount of the new copper oxide phase. When the Cu/ZnO/ZrO₂ catalysts is reduced, the Cu²⁺ species present in the ZrO₂ lattice is transformed to Cu⁺ species. This leads to the speculation that the addition of ZrO₂ to Cu/ZnO catalysts gives rise to the formation of Cu⁺ species, which is related to the methanol synthesis activity of Cu/ZnO/ZrO₂ catalyst in addition to Cu metal particles. Consequently, the ratio of Cu⁺/Cu⁰ is an important factor for the specific activity of Cu/ZnO/ZrO₂ catalyst for methanol synthesis.     

Direct synthesis of organic carbonates from the reaction of CO2 with methanol and ethanol over CeO2 catalysts

The catalytic properties of CeO₂ catalysts in direct synthesis of dimethyl carbonate (DMC) from CH₃OH and CO₂ were investigated. The formation rate of DMC over the catalysts calcined at 873 K and above was almost proportional to the surface area of catalysts. However, CeO₂ calcined at 673 K showed lower activity than expected from the surface area. From the results of catalyst characterization, CeO₂ calcined at 673 K contained considerable amount of amorphous phase. In contrast, the ratio of amorphous phase decreased on the catalysts calcined at 873 K and above. This suggests that stable crystallite surface is active for the reaction.

In the CH₃OH + C₂H₅OH + CO₂ reaction at low temperature, ethyl methyl carbonate (EMC) was formed, and selectivity of EMC formation was comparable to that of DMC. The formation route is discussed by the comparison with transesterification reaction.     

The behaviour of Ru/Fe2O3 catalysts and Fe2O3 supports in the TPR and TPO conditions

The texture of Fe₂O₃ support and Ru/Fe₂O₃ catalysts supported on iron oxides obtained from β-FeOOH (B) or δ-FeOOH (D) and their catalytic activity in WGSR were studied. Also their susceptibilities to reduction and reoxidation, were studied by TPR, using H₂ or CO and TPO methods. In the case of TPR_CO the composition of the reducing mixture containing traces of H₂O enabled investigation of water gas shift reaction (WGSR).

The catalysts from series D were found more readily reducible and oxidised than those from series B. The supported ruthenium enhanced the redox effects and caused the appearance of additional effects related directly to its presence. Depending on the kind of support and on ruthenium presence considerable differences in temperatures of WGSR onset were found. It is suggested that the susceptibility of the catalysts to reduction and oxidation is responsible for their activity in the WGSR.     

甲醇和乙醇合成异丁醛La-V/TiO_2-SiO_2催化剂的制备及其催化性能

以V_2O_5为活性组分,通过对催化剂活性组分、载体结构和助剂等因素的研究,制备La-V/TiO_2-SiO_2催化剂,在n(甲醇)∶n(乙醇)=4∶1、空速1.5 h-1、氮气流量120 m L·min~(-1)、反应温度360℃和常压条件下,乙醇转化率84%,异丁醛选择性67%。     

Optimization of preparation conditions and improvement of stability of Cu/ZnO-based multicomponent catalysts for methanol synthesis from CO2 and H2

The operation conditions for preparing a Cu/ZnO-based multicomponent catalyst by a coprecipitation method were optimized. The temperature during coprecipitation should be less than 313 K, and the removal of Na from the catalyst by washing the precipitates is most important. Furthermore, a small amount of silica added to the catalyst greatly improved its long-term stability in methanol synthesis from CO₂ and H₂.     

The promoting effect of alcohols in a new process of low-temperature synthesis of methanol from CO/CO2/H2

The catalytic promoting effects of eleven different alcohols, as reaction medium, on the synthesis of methanol from feed gas of CO/CO₂/H₂ on Cu/ZnO solid catalyst were investigated. Added alcohol altered the reaction route to realize a low-temperature synthesis method where formate was an intermediate. Many alcohols showed catalytic promoting effect for methanol formation at temperature as low as 443 K, remarkably lower than that in the present industrial ICI process.     

Structure and methanol activation: niobia promoted Pt/Al2O3 catalysts

Distinction between geometric and ligand effects has been studied by the infrared study of CO chemisorption on four catalyst samples modified by niobia. According to earlier studies the metal-support interface plays a crucial role in the CH₃OH + D₂ reaction. Platinum and niobia content, oxidative-reductive treatment and chloride content has a great influence of the niobia decorating Pt surface. High temperature reduction does not effect niobia-free sample, while niobia addition decreases the bridged/linear ratio of the adsorbed CO, especially in the SMSI state. Simultaneously the peak positions are shifting towards higher frequencies. Both geometric effect of decoration and ligand effect are observed.

The observed effect has been further supported by XRD data for the platinum crystallite sizes and a quantitative parameter for the characterization of SMSI is proposed     

Selective synthesis of mixed alcohols from syngas over catalyst Fe2O3/Al2O3 in slurry reactor

The Fe₂O₃/Al₂O₃ catalyst was studied to selectively synthesize mixed alcohols from syngas in a continuously stirred slurry reactor with the oxygenated solvent Polyethylene Glycol-400 (PEG-400). The selectivity of mixed alcohols in the products reached as high as 95 wt.% and the C₂₊ alcohols (mainly ethanol) was more than 40 wt.% in the total alcohol products at the reaction conditions of 250 °C, 3.0 MPa, H₂/CO = 2 and space velocity = 360 ml/g_cat h. The hydrogen temperature programmed reduction (H₂-TPR) and X-ray photoelectron spectroscopy (XPS) measurements of the catalyst confirmed that the FeO phase was responsible for the high selectivity to mixed alcohols in the process. And the oxygenated solvent PEG-400 was also necessary for the selective synthesis of mixed alcohols in the reaction system.     

CO_2催化加氢制甲醇进展

CO_2的大量排放给人类生存环境带来威胁的同时也造成资源的严重浪费,实现资源→CO_2→资源的可持续循环是解决该问题的理想途径,因此,CO_2加氢制甲醇倍受关注。国外完成中试试验,国内仍处于小试阶段。受CO_2富集及H_2制取成本的限制,CO_2加氢制甲醇技术须利用先进技术与可再生资源获得廉价的原料气。Cu-Zn系催化剂为有工业化前景的CO_2加氢制甲醇催化剂,但存在活性与选择性差的问题,未来活性组分高度分散和具有高比表面积的纳米催化材料的研制是比较可行的研究思路。     

Lean NOx reduction with CO + H2 mixtures over Pt/Al2O3 and Pd/Al2O3 catalysts

The reduction of NO_x by hydrogen under lean burn conditions over Pt/Al₂O₃ is strongly poisoned by carbon monoxide. This is due to the strong adsorption and subsequent high coverage of CO, which significantly increases the temperature required to initiate the reaction. Even relatively small concentrations of CO dramatically reduce the maximum NO_x conversions achievable. In contrast, the presence of CO has a pronounced promoting influence in the case of Pd/Al₂O₃. In this case, although pure H₂ and pure CO are ineffective for NO_x reduction under lean burn conditions, H₂/CO mixtures are very effective. With a realistic (1:3) H₂:CO ratio, typical of actual exhaust gas, Pd/Al₂O₃ is significantly more active than Pt/Al₂O₃, delivering 45% NO_x conversion at 160 °C, compared to >15% for Pt/Al₂O₃ under identical conditions. The nature of the support is also critically important, with Pd/Al₂O₃ being much more active than Pd/SiO₂. Possible mechanisms for the improved performance of Pd/Al₂O₃ in the presence of H₂+CO are discussed.     

Support effect of Co/Al2O3 catalysts for Fischer-Tropsch synthesis

Cobalt supported on different γ-alumina carries prepared by incipient wetness impregnation are used to investigate the effect of support on the performance of cobalt catalysts for Fischer-Tropsch synthesis (FTS). It is found that the acidity of support has a great influence on the interaction between metallic cobalt and support and then the reducibility of cobalt. The support with low acidity leads to the higher active FTS catalysts. Furthermore, the high reducibility and more bridged type CO which is favored by γ-alumina with low acidity appears to be responsible for high C₅⁺ hydrocarbon selectivity and low methane selectivity.     

Catalytic activation of CO2: Use of secondary CO2 for the production of synthesis gas and for methanol synthesis over copper-based zirconia-containing catalysts

Consumption of fossil fuel resources throughout the industrial era has resulted in an enormous increase in carbon dioxide concentration in the atmosphere. Developed countries have committed to reducing the atmospheric load of greenhouse gases and ratified the Kyoto Protocol. Chemical utilization of carbon dioxide captured from large scale stationary sources is one possible pathway to decrease the rate of emissions. Catalysis plays a crucial role in these carbon dioxide utilization reactions. In this paper, the production of synthesis gas from carbon dioxide-containing secondary gases and carbon dioxide hydrogenation to methanol over copper-based zirconia-containing catalysts have been investigated. Pathways of carbon dioxide utilization are outlined, research done on carbon dioxide hydrogenation over copper-based zirconia-containing catalysts is reviewed, and the challenges of these reactions are reported. It is argued that direct utilization of secondary carbon dioxide from industrial sources can be a significant step toward developing sustainable industrial practices and a critical part in sustainable energy strategies.     

Direct synthesis of hydrogen peroxide from H2 and O2 using zeolite-supported Au catalysts

The direct synthesis of hydrogen peroxide from H₂ and O₂ using zeolite-supported Au catalysts is described and their activity is contrasted with silica- and alumina-supported Au catalysts. Two zeolites were investigated, ZSM-5 and zeolite Y. The effect of calcination of these catalysts is studied and it is found that for uncalcined catalysts high rates of hydrogen peroxide formation are observed, but these catalysts are unstable and lose Au during use. Consequently, reuse of these catalysts leads to lower rates of hydrogen peroxide formation. However, catalysts calcined at 400 °C are more stable and can be reused without loss of gold. The use of zeolites as a support for Au gives comparable rates of hydrogen peroxide formation to alumina-supported Au catalysts and higher rates when compared with silica-supported catalysts. prepared using a similar method. Zeolite Y-supported catalysts are more active than ZSM-5-supported catalysts for the stable calcined materials. It is considered that the overall activity of these supported catalysts may be related to the aluminium content as the activity increases with increasing aluminium content.     

Direct synthesis of hydrogen peroxide from H2 and O2 using zeolite-supported Au-Pd catalysts

The direct synthesis of hydrogen peroxide from H₂ and O₂ using zeolite-supported Au-Pd catalysts is described using two zeolites, ZSM-5 and zeolite Y, using an impregnation method of preparation. The addition of Pd to Au for these catalysts significantly enhances the productivity for hydrogen peroxide. The use of zeolites as a support for Au-Pd gives higher rates of hydrogen peroxide formation when compared with alumina-supported Au catalysts prepared using a similar method. The addition of metals other than Pd is also investigated, but generally Au-Pd catalysts give the highest activity for the synthesis of hydrogen peroxide. The addition of Ru and Rh have no significant effect, but the addition of Pt does enhance the activity for the selective formation of hydrogen peroxide.     

CO2和CH3OH直接合成碳酸二甲酯催化剂研究进展

碳酸二甲酯是一种绿色的有机合成中间体,由CO2直接合成碳酸二甲酯备受关注。本文介绍了CO2和CH3OH直接合成碳酸二甲酯的各种催化剂,分析了催化剂的优缺点,探讨了催化反应的机理。同时介绍了合成碳酸二甲酯的新技术和新方法。最后指出了由CO2直接合成碳酸二甲酯的研究趋势。     

An investigation of carbon-supported CuCl2/PdCl2 catalysts for diethyl carbonate synthesis

The synthesis of diethyl carbonate (DEC) by the oxidative carbonylation of ethanol was investigated using catalysts prepared by the dispersion of CuCl₂ and PdCl₂ on amorphous carbon promoted with KCl and NaOH. Catalysts were characterized extensively by XRD, XAFS, SEM and TEM with the aim of establishing their composition and structure after preparation, pretreatment, and use. It was observed that after preparation and pretreatment in He at 423 K copper is present almost exclusively as Cu(I), most likely in the form of [CuCl₂]⁻ anions, whereas palladium is present as large PdCl₂ particles. Catalysts prepared exclusively with copper or palladium chloride are inactive for DEC synthesis, indicating that both components must be present together. Evidence from XANES and EXAFS suggests that the DEC synthesis may occur on [PdCl_2−x][CuCl₂]_x species deposited on the surface of the PdCl₂ particles. As-prepared catalysts exhibit an increase in DEC synthesis activity and selectivity with time on stream, but then reach a maximum activity and selectivity, followed by a slow decrease in DEC activity. The loss of DEC activity is accompanied by a loss in Cl from the catalyst and the appearance of paratacamite.