H2 and CO production over a stable Ni–MgO–Ce0.8Zr0.2O2 catalyst from CO2 reforming of CH4

Ni–Ce_0.8Zr_0.2O₂ and Ni–MgO–Ce_0.8Zr_0.2O₂ catalysts were investigated for H₂ production from CO₂ reforming of CH₄ reaction at a very high gas hourly space velocity of 480,000 h⁻¹. Ni–MgO–Ce_0.8Zr_0.2O₂ exhibited higher catalytic activity and stability (CH₄ conversion >95% at 800 °C for 200 h). The outstanding catalytic performance is mainly due to the basic nature of MgO and an intimate interaction between Ni and MgO.     

Laminar burning velocities and flame characteristics of CO–H2–CO2–O2 mixtures

Laminar burning velocities of CO–H₂–CO₂–O₂ flames were measured by using the outwardly spherical propagating flame method. The effect of large fraction of hydrogen and CO₂ on flame radiation, chemical reaction, and intrinsic flame instability were investigated. Results show that the laminar burning velocities of CO–H₂–CO₂–O₂ mixtures increase with the increase of hydrogen fraction and decrease with the increase of CO₂ fraction. The effect of hydrogen fraction on laminar burning velocity is weakened with the increase of CO₂ fraction. The Davis et al. syngas mechanism can be used to calculate the syngas oxyfuel combustion at low hydrogen and CO₂ fraction but needs to be revised and validated by additional experimental data for the high hydrogen and CO₂ fraction. The radiation of syngas oxyfuel flame is much stronger than that of syngas–air and hydrocarbons–air flame due to the existence of large amount of CO₂ in the flame. The CO₂ acts as an inhibitor in the reaction process of syngas oxyfuel combustion due to the competition of the reactions of H + O₂ = O + OH, CO + OH = CO₂ + H and H + O₂(+M) = HO₂(+M) on H radical. Flame cellular structure is promoted with the increase of hydrogen fraction and is suppressed with the increase of CO₂ fraction due to the combination effect of hydrodynamic and thermal-diffusive instability.     

Syngas production by CO2 reforming of coke oven gas over Ni/La2O3–ZrO2 catalysts

Syngas production by CO₂ reforming of coke oven gas (COG) was studied in a fixed-bed reactor over Ni/La₂O₃–ZrO₂ catalysts. The catalysts were prepared by sol–gel technique and tested by XRF, BET, XRD, H₂-TPR, TEM and TG–DSC. The influence of nickel loadings and calcination temperature of the catalysts on reforming reaction was measured. The characterization results revealed that all of the catalysts present excellent resistance to coking. The catalyst with appropriate nickel content and calcination temperature has better dispersion of active metal and higher conversion. It is found that the Ni/La₂O₃–ZrO₂ catalyst with 10 wt% nickel loading provides the best catalytic activity with the conversions of CH₄ and CO₂ both more than 95% at 800 °C under the atmospheric pressure. The Ni/La₂O₃–ZrO₂ catalysts show excellent catalytic performance and anti-carbon property, which will be of great prospects for catalytic CO₂ reforming of COG in the future.     

Combination of CO2 reforming and partial oxidation of methane to produce syngas over Ni/SiO2 and Ni–Al2O3/SiO2 catalysts with different precursors

Ni/SiO₂ and Ni–Al₂O₃/SiO₂ catalysts were prepared by incipient wetness impregnation using citrate and nitrate precursors and tested with a reaction of combination of CO₂ reforming and partial oxidation of methane to produce syngas (H₂/CO). The catalytic activity of Ni/SiO₂ and Ni–Al₂O₃/SiO₂ greatly depended on interaction between NiO and support. NiO strongly interacted with support formed small nickel particles (about 4 nm for NiSC which is abbreviation of Ni/SiO₂ prepared with Nickel citrate precursor) after reduction. The small nickel particles over NiSC catalysts exhibited a good catalytic performance.     

CO2 reforming of CH4 by combination of cold plasma jet and Ni/γ-Al2O3 catalyst

CO₂ reforming of CH₄ to synthesis gas was investigated by cold plasma jet (CPJ) only and combination of cold plasma jet with Ni/γ-Al₂O₃ catalyst at atmospheric pressure. The higher selectivity of H₂ and CO, and higher energy efficiency was obtained by this novel process. The optimum experimental conditions are: CH₄ = 3.33 Nl/min, CO₂ = 5.00 Nl/min, N₂ = 8.33 Nl/min, and the input power at 770 W. The results showed that, for the plasma only, the conversions of CH₄ and CO₂ were 46% and 34%, the selectivities of CO and H₂ were 85% and 78%, the energy efficiency was 2.9 mmol/kJ, respectively; for the combination of cold plasma jet with Ni/γ-Al₂O₃ catalyst, the conversions of CH₄ and CO₂ were increased by 14% and 6%, the yield of H₂ and CO increased by 18% and 11%, the energy efficiency reached at 3.7 mmol/kJ, respectively. And the catalyst hasn't accessorial heating. The CPJ method has the advantage of simple processing and is easy to be industrialized.     

Oxidative steam reforming of ethanol over Ni/Al2O3 catalysts promoted by CeO2, ZrO2 and CeO2–ZrO2

Oxidative steam reforming of ethanol at low oxygen to ethanol ratios was investigated over nickel catalysts on Al₂O₃ supports that were either unpromoted or promoted with CeO₂, ZrO₂ and CeO₂–ZrO₂. The promoted catalysts showed greater activity and a higher hydrogen yield than the unpromoted catalyst. The characterization of the Ni-based catalysts promoted with CeO₂ and/or ZrO₂ showed that the variations induced in the Al₂O₃ by the addition of CeO₂ and/or ZrO₂ alter the catalyst's properties by enhancing Ni dispersion and reducing Ni particle size. The promoters, especially CeO₂–ZrO₂, improved catalytic activity by increasing the H₂ yield and the CO₂/CO and the H₂/CO values while decreasing coke formation. This results from the addition of ZrO₂ into CeO₂. This promoter highlights the advantages of oxygen storage capacity and of mobile oxygen vacancies that increase the number of surface oxygen species. The addition of oxygen facilitates the reaction by regenerating the surface oxygenation of the promoters and by oxidizing surface carbon species and carbon-containing products.     

Evaluating cubic equations of state for calculation of vapor–liquid equilibrium of CO2 and CO2-mixtures for CO2 capture and storage processes

Proper solution of vapor liquid equilibrium (VLE) is essential to the design and operation of CO₂ capture and storage system (CCS). According to the requirements of engineering applications, cubic equations of state (EOS) are preferable to predict VLE properties. This paper evaluates the reliabilities of five cubic EOSs, including PR, PT, RK, SRK and 3P1T for predicting VLE of CO₂ and binary CO₂-mixtures containing CH₄, H₂S, SO₂, Ar, N₂ or O₂, based on the comparisons with the collected experimental data. Results show that SRK is superior in the calculations about the saturated pressure of pure CO₂; while for the VLE properties of binary CO₂-mixtures, PR, PT and SRK are generally superior to RK and 3P1T. The impacts of binary interaction parameter k_ij were also analyzed. k_ij has very clear effects on the calculating accuracy of an EOS in the property calculations of CO₂-mixtures. In order to improve the calculation accuracy, the binary interaction parameter was calibrated for all of the studied EOSs regarding every binary CO₂-mixture.     

Mesoporous nanocrystalline ceria–zirconia solid solutions supported nickel based catalysts for CO2 reforming of CH4

A series of mesoporous nanocrystalline ceria–zirconia solid solutions with different Ce/Zr ratios were facilely synthesized via improved evaporation induced self-assembly strategy. The obtained materials with advantageous structural properties and excellent thermal stabilities were characterized by various techniques and investigated as the supports of the Ni based catalysts for CO₂ reforming of CH₄. The effects of Ce/Zr ratio and mesopore structure on promoting catalytic performances had been investigated. It was found that the catalyst supported on carrier with 50/50 Ce/Zr ratio behaved the highest catalytic activity. The reason for this might be that the mesoporous ceria–zirconia solid solution carrier contributed to the activation of CO₂ by its own redox property. Compared with the catalyst without obvious mesostructure, the current mesoporous catalyst performed higher catalytic activity and better catalytic stability, demonstrating the advantages of the mesostructure. On the one hand, the predominant textural properties such as large surface area, big pore volume, and uniform channel helped to the high dispersion of the Ni particles among the mesoporous framework, finally leading to higher catalytic activity. On the other hand, the mesoporous matrix could stabilize the Ni nanoparticles under severe reduction and reaction conditions by the “confinement effect”, committed to better catalytic stability. Besides, the properties of the coke over the mesoporous catalyst were also carefully studied. Generally, these mesoporous nanocrystalline ceria–zirconia solid solutions were a series of promising catalytic carriers for CO₂ reforming of CH₄.     

Adiabatic burning velocity of H2–O2 mixtures diluted with CO2/N2/Ar

Global warming due to CO₂ emissions has led to the projection of hydrogen as an important fuel for future. A lot of research has been going on to design combustion appliances for hydrogen as fuel. This has necessitated fundamental research on combustion characteristics of hydrogen fuel. In this work, a combination of experiments and computational simulations was employed to study the effects of diluents (CO₂, N₂, and Ar) on the laminar burning velocity of premixed hydrogen/oxygen flames using the heat flux method. The experiments were conducted to measure laminar burning velocity for a range of equivalence ratios at atmospheric pressure and temperature (300 K) with reactant mixtures containing varying concentrations of CO₂, N₂, and Ar as diluents. Measured burning velocities were compared with computed results obtained from one-dimensional laminar premixed flame code PREMIX with detailed chemical kinetics and good agreement was obtained. The effectiveness of diluents in reduction of laminar burning velocity for a given diluent concentration is in the increasing order of argon, nitrogen, carbon dioxide. This may be due to increased capabilities either to quench the reaction zone by increased specific heat or due to reduced transport rates. The lean and stoichiometric H₂/O₂/CO₂ flames with 65% CO₂ dilution exhibited cellular flame structures. Detailed three-dimensional simulation was performed to understand lean H₂/O₂/CO₂ cellular flame structure and cell count from computed flame matched well with the experimental cellular flame.     

Effect of CO and CO2 on H2 permeation through finger-like Pd–Ag membranes

The permeance of a 50 μm thick PdAg (25 wt.% of silver) tubular membrane towards hydrogen was evaluated for hydrogen feed streams or binary mixtures of industrial relevance, namely of H₂/CO or H₂/CO₂.     

Ordered mesoporous MgO–Al2O3 composite oxides supported Ni based catalysts for CO2 reforming of CH4: Effects of basic modifier and mesopore structure

A series of ordered mesoporous MgO–Al₂O₃ composite oxides with various Mg containing were facilely synthesized via one-pot evaporation induced self-assembly strategy. These materials with advantageous structural properties and superior thermal stabilities were used as the supports of Ni based catalysts for CO₂ reforming of CH₄. These mesoporous catalysts behaved both high catalytic activities and long term stabilities toward this reaction. The effects of the mesopore structure and MgO basic modifier on catalytic performances were carefully studied. Specifically, their mesoporous frameworks could accommodate the gaseous reactants with more “accessible” Ni active centers; the “confinement effect” of the mesopores would effectively suppress the thermal sintering of the Ni nanoparticles; the modified MgO basic sites would enhance the chemisorption and activation of CO₂. Consequently, the catalytic activities and stabilities of these catalysts were greatly promoted. Therefore, the present materials were considered as promising catalyst supports for CO₂ reforming of CH₄.     

Synthesis gas production from CO2 reforming of methane over Ni–Ce/SiO2 catalyst: The effect of calcination ambience

Ni–Ce/SiO₂ catalysts were prepared by calcination under Ar, CO₂, O₂ and H₂ ambience, and applied in CO₂ reforming of methane for synthesis gas production. BET, XRD, XPS, TPR, SEM, TEM and TPH techniques were employed to characterize the fresh and used catalysts. Highly dispersed nickel oxides bearing stronger interaction with SiO₂ prevented the metal sintering. The formation of reactive carbon species on Ni–Ce/SiO₂ catalyst calcined under Ar ambience effectively promoted the carbon elimination and kept the catalyst more stable. Nevertheless, the oxygen storage capacity of CeO₂ might partly lose on Ni–Ce/SiO₂ calcined under H₂ ambience. As a result, the inhibition of carbon elimination and the deposition of inert carbon were responsible for its partial deactivation.     

CeO2–ZrO2-promoted CuO/ZnO catalyst for methanol steam reforming

The Cu-based catalysts with different supports (CeO₂, ZrO₂ and CeO₂–ZrO₂) for methanol steam reforming (MSR) were prepared by a co-precipitation procedure, and the effect of different supports was investigated. The catalysts were characterized by means of N₂ adsorption–desorption, X-ray diffraction, temperature-programmed reduction, oxygen storage capacity and N₂O titration. The results showed that the Cu dispersion, reducibility of catalysts and oxygen storage capacity evidently influenced the catalytic activity and CO selectivity. The introduction of ZrO₂ into the catalyst improved the Cu dispersion and catalyst reducibility, while the addition of CeO₂ mainly increased oxygen storage capacity. It was noticed that the CeO₂–ZrO₂-containing catalyst showed the best performance with lower CO concentration, which was due to the high Cu dispersion and well oxygen storage capacity. Further investigation illuminated that the formation of CO on CuO/ZnO/CeO₂–ZrO₂ catalyst mainly due to the reverse water gas shift. In addition, the CuO/ZnO/CeO₂–ZrO₂ catalyst also had excellent reforming performance with no deactivation during 360 h run time and was used successfully in a mini reformer. The maximum hydrogen production rate in the mini reformer reached to 162.8 dm³/h, which can produce 160–270 W electric energy power by different kinds of fuel cells.     

Novel Ni–ZrO2 catalyst doped with Yb2O3 for ethanol steam reforming

A type of Yb₂O₃ doped Ni–ZrO₂ catalyst for ethanol steam reforming was developed, and displayed excellent catalyzing performance for the selective formation of H₂ and CO₂. Over a Ni_1.25Zr₁Yb_0.8 catalyst, STY(H₂) can maintain stable at the level of 0.396 mol h⁻¹ g⁻¹ (data taken 120 h after the reaction started) under the reaction conditions of 0.5 MPa and 723 K, which was 1.6 times that (0.247 mol h⁻¹ g⁻¹) of the Yb-free counterpart Ni_1.25Zr₁. Characterization of the catalyst revealed that dissolution of an appropriate amount of Yb³⁺ ions in the zirconia host resulted in the formation of the Zr–Yb composite oxide with cubic-ZrO₂ structure, c-(Zr–Yb)O_z, which inhibited effectively the transformation of c-ZrO₂ to thermodynamically more stable m-ZrO₂, thus avoiding sintering of the (Zr–Yb)O_z composite. It was demonstrated that the doping of Yb₂O₃ to Ni–ZrO₂ changed also the valence states or the micro-environments of the Ni-species at the quasi-active surface of the tested catalyst, which was conducive to inhibiting agglomeration of the Ni_x⁰–Niⁿ⁺ species active catalytically, with resulting in maintaining the high metallic nickel dispersion and inhibiting coking. The aforementioned two factors both contributed to improving the activity and operating stability as well as heat-resistant quality of the catalyst.     

Plasma-reduced Ni/γ–Al2O3 and CeO2–Ni/γ–Al2O3 catalysts for improving dry reforming of propane

Pristine Ni/γ–Al₂O₃ and CeO₂–Ni/γ–Al₂O₃ catalysts were prepared by co-impregnation technique for dry reforming of propane. X-ray diffraction (XRD), field emission scanning electron microscopy (FESEM) and transmission electron microscopy (TEM) were used to examine the structure and morphology of the catalysts before and after the reforming reactions. The excellent interaction between catalyst active phases was observed in both CeO₂–Ni/γ–Al₂O₃ and Ni/γ–Al₂O₃ stabilized with polyethelene glycol (Ni/γ–Al₂O₃–PEG). Towards C₃H₈ and CO₂ conversion, the CeO₂–Ni/γ–Al₂O₃ and Ni/γ–Al₂O₃–PEG showed improved catalytic activity when compared to the pristine Ni/γ–Al₂O₃ catalyst. Interestingly, high H₂ concentration was achieved with the CeO₂–Ni/γ–Al₂O₃ and high CO concentration with the Ni/γ–Al₂O₃–PEG, which is due to the nanoconfinement of nickel particles within the support and favorable metal-support interaction as a result of plasma reduction. The CeO₂–Ni/γ–Al₂O₃ catalyst exhibited better stability for anti-sintering and coke resistance, thus exhibiting high reactivity and durability in the dry reforming.     

Carbon deposition on Ni/ZrO2–CeO2 catalyst during steam reforming of acetic acid

Steam reforming of acetic acid, one model compounds of bio-oil, was studied on the Ni/ZrO₂–CeO₂ catalysts which were prepared by the impregnation method. The results showed that high acetic acid conversion and hydrogen yield were obtained in the temperature range of 650–750 °C when H₂O/HAC ratio was 3. Nevertheless, the catalyst deactivation was caused by carbon deposition eventually with time-on-stream. In order to discuss the behavior of the carbon deposition on the Ni/ZrO₂–CeO₂ catalyst during steam reforming of bio-oil, the structure and morphology of carbon deposition were investigated by BET, XRD, TG/DTA, TPR, SEM and EDX techniques. All the experimental results showed acetone and CO were the important carbon precursors of acetic acid reforming and the graphitic-like carbon was the main type of carbon deposition on the surface of the deactivated 12%Ni/CeO₂–ZrO₂ catalyst.     

Hydrogen production by steam reforming of ethanol over mesoporous Ni–Al2O3–ZrO2 aerogel catalyst

A mesoporous Ni–Al₂O₃–ZrO₂ aerogel (Ni–AZ) catalyst was prepared by a single-step epoxide-driven sol–gel method and a subsequent supercritical CO₂ drying method. For comparison, a mesoporous Al₂O₃–ZrO₂ aerogel (AZ) support was prepared by a single-step epoxide-driven sol–gel method, and subsequently, a mesoporous Ni/Al₂O₃–ZrO₂ aerogel (Ni/AZ) catalyst was prepared by an incipient wetness impregnation method. The effect of preparation method on the physicochemical properties and catalytic activities of Ni–AZ and Ni/AZ catalysts was investigated. Although both catalysts retained a mesoporous structure, Ni/AZ catalyst showed lower surface area than Ni–AZ catalyst. From TPR, XRD, and H₂–TPD results, it was revealed that Ni–AZ catalyst retained higher reducibility and higher nickel dispersion than Ni/AZ catalyst. In the hydrogen production by steam reforming of ethanol, both catalysts showed a stable catalytic performance with complete conversion of ethanol. However, Ni–AZ catalyst showed higher hydrogen yield than Ni/AZ catalyst. Superior textural properties, high reducibility, and high nickel surface area of Ni–AZ catalyst were responsible for its enhanced catalytic performance in the steam reforming of ethanol.     

CO2 reforming of methane on Ni/γ-Al2O3 catalyst prepared by dielectric barrier discharge hydrogen plasma

Ni/γ-Al₂O₃ catalyst was prepared by direct treatment of Ni(NO₃)₂/γ-Al₂O₃ precursor with dielectric barrier discharge (DBD) hydrogen plasma at different input powers, characterized by XRD, H₂-TPR, CO₂-TPD, N₂ adsorption and TEM, respectively, and used as the catalyst for CO₂ reforming of methane (CRM). The results showed that the input power obviously affected the reduction degree and catalytic performances of catalysts. Low input power under 40 W mainly resulted in the decomposition of nickel nitrate into Ni oxides. The reduction degree, catalytic activity and stability increase with the input power. Similar catalytic performances in CRM reaction can be obtained when the power exceeds 80 W. Compared with the Ni/Al₂O₃ catalyst prepared by traditional method, Ni/γ-Al₂O₃ samples prepared by H₂ DBD plasma exhibit better activities, stability and anti-carbon deposit performances. It is mainly ascribed to smaller Ni particle size, more basic sites and weaker basicity. The increase of Ni particle sizes due to the sintering at high temperature results in the decrease of catalytic activities and coke formation.     

Synthesis and characterization of bimetallic Cu–Ni/ZrO2 nanocatalysts: H2 production by oxidative steam reforming of methanol

Cu/ZrO₂, Ni/ZrO₂ and bimetallic Cu–Ni/ZrO₂ catalysts were prepared by deposition–precipitation method to produce hydrogen by oxidative steam reforming of methanol (OSRM) reaction in the range of 250–360 °C. TPR analysis of the Cu–Ni/ZrO₂ catalyst showed that the presence of Cu facilitates the reduction of the Ni at lower temperatures. In addition, this sample showed two reduction peaks, the former peak was attributed to the reduction of the adjacent Cu and Ni atoms which could be forming a bimetallic Cu-rich phase, and the second was assigned to the remaining Ni atoms forming bimetallic Ni-rich nanoparticles. Transmission Electron Microscopy revealed Cu or Ni nanoparticles on the monometallic samples, while bimetallic nanoparticles were identified on the Cu–Ni/ZrO₂ catalyst. On the other hand, Cu–Ni/ZrO₂ catalyst exhibited better catalytic activity than the monometallic samples. The difference between them was related to the Cu–Ni nanoparticles present on the former catalyst, as well as the bifunctional role of the bimetallic phase and the support that improve the catalytic activity. All the catalysts showed the same selectivity toward H₂ at the maximum reaction temperature and it was ∼60%. The high selectivity toward CO is associated to the presence of the bimetallic Ni-rich nanoparticles, as evidenced by TEM–EDX analysis, since this behavior is similar to the one showed by the monometallic Ni-catalyst.