A hybrid neural model (HNM) for the on‐line monitoring of lipase production by Candida rugosa

A mechanistic model was proposed by Gordillo for the representation of lipase production by Candida rugosa, with the bioreactor in batch and fed‐batch operation. However, the model was not able to represent the lipolytic activity. The objective of the present study is to propose an efficient hybrid neural‐phenomenological model (HNM) for this process. The experimental data used corresponded to fed‐batch operation with constant substrate feed rate at 2.8 × 10^?7; 5.6 × 10^?7 and 9.7 × 10^?7 kg s^?1. Artificial neural networks (ANNs) were trained to represent the aqueous and intracellular lipase activity and were further associated with a reduced version of the mechanistic model of the proposed HNM. When compared to the experimental data, the HNM exhibited higher accuracy. The HNM can be employed in process monitoring using only on‐line measurements of CO₂ and substrate feed rate to infer enzyme activities and also substrate and biomass concentrations. Copyright © 2007 Society of Chemical Industry     

In‐line mixing for production of citric acid by Candida lipolytica grown on n‐paraffins

This study reports on the effects of internal fermenter and external in‐line agitation and fed‐batch mode of operation on citric acid production from Candida lipolytica using n‐paraffin as the carbon source. An optimum range of fermenter agitation speeds in the range 800–1000 rpm corresponding to Reynolds numbers of 50433–62947 (based on initial batch conditions) seemed to give the best balance between substrate utilization for biomass growth and citric acid production. Proof of concept evidence is presented that indicates that an external in‐line agitator could be used in place of high speed internal agitation to increase citric acid production. However, more work is required to optimize the external agitator concept. Application of multiple fed‐batch feedings can be used to extend the batch fermentation and increase final citric acid concentrations and product yield. Experiments were conducted implementing a three‐cycle fed‐batch process which increased overall citric acid yields to 0.8–1.0 g citric acid g^?1 n‐paraffin, approximately 200% improvement from those found in the normal batch process. The three‐cycle fed‐batch mode of operation also increased the final citric acid concentration to 42 g dm^?3 from about 6 g dm^?3 for normal batch operation. Increased citric acid concentrations in three‐cycle fed‐batch mode was achieved at longer fermentation times. Copyright © 2004 Society of Chemical Industry     

Performance evaluation of batch and unsteady state fed‐batch reactor operations for the production of a marine microbial surfactant

BACKGROUND: Biosurfactants are microbially derived surface‐active and amphipathic molecules produced by various microorganisms. These versatile biomolecules can find potential applications in food, cosmetics, petroleum recovery and biopharmaceutical industries. However, their commercial use is impeded by low yields and productivities in fermentation processes. Thus, an attempt was made to enhance product yield and process productivity by designing a fed‐batch mode reactor strategy. RESULTS: Biosurfactant (BS) production by a marine bacterium was performed in batch and fed‐batch modes of reactor operation in a 3.7 L fermenter. BS concentration of 4.61 ± 0.07 g L^?1 was achieved in batch mode after 22 h with minimum power input of 33.87 × 10³ W, resulting in maximum mixing efficiency. The volumetric oxygen flow rate (K_La) of the marine culture was about 0.08 s^?1. BS production was growth‐associated, as evident from fitting growth kinetics data into the Luedeking‐Piret model. An unsteady state fed batch (USFB) strategy was employed to enhance BS production. Glucose feeding was done at different flow rates ranging from 3.7 mL min^?1 (USFB‐I) to 10 mL min^?1 (USFB‐II). USFB‐I strategy resulted in a maximum biosurfactant yield of 6.2 g l^?1 with an increment of 35% of batch data. The kinetic parameters of USFB‐I were better than those from batch and USFB‐II. CONCLUSION: Comparative performance evaluation of batch and semi‐continuous reactor operations was accomplished. USFB‐I operation improved biosurfactant production by about 35% over batch mode. USFB‐I strategy was more kinetically favorable than batch and USFB‐II. © 2012 Society of Chemical Industry     

Xylitol production by Candida tropicalis from corn cob hemicellulose hydrolysate in a two‐stage fed‐batch fermentation process

BACKGROUND: Xylitol, a sugar alcohol widely used in food and pharmaceutical industries, can be produced through biological reduction of xylose present in hemicellulose hydrolysates by Candida tropicalis. However, the aeration rate and by‐products originating from hemicellulose hydrolysis strongly inhibit the production of xylitol in a fermentation process. A two‐stage fed‐batch fermentation system was developed to reduce these inhibitory effects and to improve xylitol production from corn cob hemicellulose hydrolysates by C. tropicalis. RESULTS: Results of batch fermentations indicated that high xylitol production could be obtained from C. tropicalis at an initial xylose concentration of 80 g L^?1 in corn cob hydrolysate medium at an aeration rate of 0.4 vvm at the micro‐aeration stage. In the two‐stage fed‐batch fermentation process, 96.5 g L^?1 xylitol was obtained after 120 h, giving a yield of 0.83 g g^?1 and a productivity of 1.01 g L^?1 h^?1, which were 12.16% and 65.57% higher than those in a batch fermentation. CONCLUSION: High xylitol production can be achieved in a two‐stage fed‐batch fermentation process, in which the negative effects of aeration rate and inhibitory compounds on xylitol formation can be considerably reduced. Copyright © 2011 Society of Chemical Industry     

Exploiting olive oil mill effluents as a renewable resource for production of biodegradable polymers through a combined anaerobic–aerobic process

BACKGROUND: The performance of a three‐stage process for polyhydroxyalkanoate (PHA) bioproduction from olive oil mill effluents (OME) has been investigated. In the first anaerobic stage OME were fermented in a packed bed biofilm reactor into volatile fatty acids (VFAs). This VFA‐rich effluent was fed to the second stage, operated in an aerobic sequencing batch reactor (SBR), to enrich mixed cultures able to store PHAs. Finally, the storage response of the selected consortia was exploited in the third aerobic stage, operated in batch conditions. RESULTS: The anaerobic stage increased the VFA percentage in the OME from 18% to ～32% of the overall chemical oxygen demand (COD). A biomass with high storage response was successfully enriched in the SBR fed with the fermented OME at an organic load rate of 8.5 gCOD L^?1 d^?1, with maximum storage rate and yield (146 mgCOD gCOD^?1 h^?1 and 0.36 COD COD^?1, respectively) very similar to those obtained with a synthetic VFA mixture. By means of denaturing gradient gel electrophoresis (DGGE) analysis, different bacterial strains were identified during the two SBR runs: Lampropedia hyalina and Candidatus Meganema perideroedes, with the synthetic feed or the fermented OMEs, respectively. In the third stage, operated at increasing loads, the maximum concentration of the PHA produced increased linearly with the substrate fed. Moreover, about half of the stored PHAs were produced from substrates other than VFAs, mostly alcohols. CONCLUSION: The results obtained indicate that the process is effective for simultaneous treatment of OME and their valorization as a renewable resource for PHA production. Copyright © 2009 Society of Chemical Industry     

Effect of sucrose on nisin production in batch and fed‐batch culture by Lactococcus lactis

The effects of sucrose on cell growth and nisin production by Lactococcus lactis were investigated in batch and pH feed‐back controlled fed‐batch cultures. In batch cultures, nisin titer reached its maximum, 2658 IU cm^?3, at the initial sucrose concentration of 30 g dm^?3. With sucrose concentrations higher than 30 g dm^?3, nisin production decreased while the biomass was not influenced significantly. By using the pH feed‐back controlled method, residual sucrose concentration could be controlled well in fed‐batch cultures and three conditions (sucrose maintained at 2, 16, 20 g dm^?3, respectively) were evaluated. Maintaining a low sucrose concentration at 2 g dm^?3 during feeding favored nisin biosynthesis, and the maximum nisin titer obtained was 4961 IU cm^?3 compared with 3370 IU cm^?3 (16 g sucrose dm^?3)and 3498 IU cm^?3 (20 g sucrose dm^?3), respectively. Copyright © 2005 Society of Chemical Industry     

The Impact of Intermittent Aeration on the Operation of Air‐Lift Tubular Membrane Bioreactors under Sub‐Critical Conditions

Abstract

An air‐lift sidestream polymeric multi‐tube membrane module has been investigated to compare the hydraulic performance of an MBR challenged with municipal wastewater and landfill leachate. In both cases the MBRs were operated under the same conditions of membrane aeration rate and sludge retention time, but with hydraulic retention time for the leachate set by scoping trials based on porous pots to 48 hours. Operation under conventional continuous aeration conditions yielded critical flux values, based on classical flux step experiments, of 36–42 l m^?2 hr^?1 for the sewage‐fed trial compared with ～24 l m^?2 hr^?1 for the leachate‐fed trial. Substantial improvements in operating flux, between 20 and 100%, were obtained when operating with air pulsing (1s on/s off). Intermittent operation under more conventional conditions (5s on/5s off) yielded no improvement.     

Maximum volumetric production of β‐galactosidase by Kluyveromyces fragilis in fed‐batch culture with automatic control

The production of β‐galactosidase by Kluyveromyces fragilis was studied in different culture systems, with dissolved oxygen concentration control and using defined media. An operating strategy of fed‐batch culture with automatic control of substrate addition regulated by dissolved oxygen concentration, consisting of the replacement of variable volumes of broth by fresh medium (once the fed‐batch culture has finished), was designed. The volumetric enzyme productivity (Q_p, 13 600 UI dm^?3 h^?1) obtained was 38% higher than that reached in continuous culture of K fragilis with dissolved oxygen concentration control and far higher than that obtained by batch culture of K fragilis under the same aeration conditions. © 2002 Society of Chemical Industry     

Mechanical properties and deformation behaviors of acrylonitrile‐butadiene‐styrene under Izod impact test and uniaxial tension at various strain rates

Two polybutadiene‐graft‐acrylonitrile‐styrene copolymer (PBD‐g‐SAN) impact modifiers with different rubber particle size were synthesized by seeded emulsion polymerization. Acrylonitrile‐butadiene‐styrene (ABS) blends with a constant rubber concentration of 15 wt% were prepared by blending those impact modifiers and SAN resin. The major focus was the mechanical properties and deformation mechanisms of ABS blends under Izod impact test and uniaxial tension at various strain rates from 2.564 × 10^?4 S^?1 upto 1.282 × 10^?1 S^?1. By the combination of transmission electron microscope and scanning electron microscope, it was concluded that crazes and cavitation coexisted in ABS blends. The deformation mechanisms of ABS blend containing large rubber particles was rubber particles cavitation and shear yielding in the matrix including crazes, and they do not change with the strain rate. Different from ABS blend with large rubber particles, deformation mechanism of ABS with small rubber particles under tensile condition was only involved in shear yielding in the matrix and no crazes were formed. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

Influences of initial pH on performance and anodic microbes of fed‐batch microbial fuel cells

BACKGROUND: To investigate the effects of pH on performance and anodic microbes of MFCs (microbial fuel cells), double‐chamber MFCs were fed‐batch operated at four different values of initial pH (4, 5, 6, and 7) and the changes in anodic microbes (species and appearance) were studied. RESULTS: Lower voltage outputs (232–284 mV vs. 311–339 mV) and power generation (95–116 mW m^?2 vs. 182–237 mW m^?2) with faster COD removal were obtained under acidic pH conditions. Simplicispira, Variovorax, Comamonas, and Acinetobacter were the major communities under acidic conditions, while Chlorobi, Aquaspirillum, and Sphingomonas were in the majority under neutral conditions. Anodic biofilms cracked and reduced at pH ≤5. MFCs operated at pH 4 failed to recover optimal electricity generation when pH was readjusted to 7. There were significant correlations between the time‐course pH changes (anodic and cathodic) and voltage outputs of the MFC under neutral conditions. CONCLUSIONS: Injured anodic microbes and biofilms may be the reason for decreased MFC performance under acidic conditions. pH ≤4 may cause long‐term, even irreversible reduction to MFC performances. Copyright © 2011 Society of Chemical Industry     

Strategies of pH control and glucose‐fed batch fermentation for production of succinic acid by Actinobacillus succinogenes CGMCC1593

BACKGROUND: Succinic acid is an important precursor of numerous products, including pharmaceuticals, feed additives, green solvents, and biodegradable polymers. In this work, strategies of pH control and glucose‐fed batch fermentation for producing succinic acid using Actinobacillus succinogenes CGMCC1593 were carefully optimized. RESULTS: The production of succinic acid was stable within the pH range 6.0–7.2. Both cell growth and succinic acid production were inhibited by high concentrations of sodium and calcium ions, while there was no significant inhibition by magnesium ions. With an initial glucose concentration of 25 g L^?1, and glucose concentration was maintained between 10 and 15 g L^?1 during the course of fed batch fermentation, succinic acid concentration, productivity and yield were 60.2 g L^?1, 1.3 g L^?1 h^?1 and 75.1%, respectively. CONCLUSION: Of all the neutralization reagents used for pH control of A. succinogenes CGMCC1593, solid MgCO₃ was the most satisfactory. With increase of initial glucose concentration, the time course showed a longer growth lag period and the maximum biomass declined, while more carbon was diverted to succinate synthesis. The results obtained in this study should be helpful for the design of a highly efficient succinic acid production process. Copyright © 2008 Society of Chemical Industry     

Biodiesel production from Stichococcus strains at laboratory scale

BACKGROUND: This paper reports the results of an experimental campaign of autotrophic cultures of Stichococcus strains aiming at selecting the most promising strain for biofuel production. The strain selected—S. bacillaris 158/11—was cultivated in 1 L lab‐scale bubble column photobioreactors under fed‐batch and semi‐continuous conditions. A Bold basal medium supplemented with NaNO₃ as nitrogen source was adopted. Tests were carried out at 23 °C, 140 µE m^?2 s^?1, and air flow rate ranging between 0.4 and 4 vvm. Cultures were characterized in terms of pH, concentration of total nitrogen, total organic carbon, total inorganic carbon, biomass, lipid fraction and methyl‐ester distribution of transesterified lipids. RESULTS: S. bacillaris 158/11 proved to be the best strain to produce biodiesel. Methyl‐ester distribution was characterized by a large fraction of methyl palmitate, methyl linolenate, methyl linoleate, and methyl oleate along with phytol. The process photosynthetic efficiency—fraction of available light stored as chemical energy ‐ was about 1.5%. Specific biomass productivity was ～60 mg_DM L^?1 day^?1 under the semi‐continuous conditions tested. Total lipid productivity was 14 mg L^?1 day^?1 at a dilution rate of 0.050 L day^?1. CONCLUSION: S. bacillaris 158/11 is a potential strain for massive microalgae cultures for biofuel production. Higher biomass/total‐lipid productivity could be obtained in sunlight. Copyright © 2011 Society of Chemical Industry     

Production of Yarrowia lipolytica lipase LIP2 in Pichia pastoris using the nitrogen source‐regulated FLD1 promoter

BACKGROUND: Yarrowia lipolytica lipase LIP2 (YlLIP2) is an important industrial enzyme that has many potential applications. Although it has been successfully expressed in Pichia pastoris under the control of the AOX1 promoter (pAOX1), there have been many efforts to develop new alternative promoters to pAOX1 in order to avoid using methanol in the fermentation. Investigation of YlLIP2 production in P. pastoris using the formaldehyde dehydrogenase 1 promoter (pFLD1) is especially attractive, since little is known about its application in methanol‐free culture strategies. RESULTS: Three fed‐batch cultivations were performed to investigate the production of YlLIP2 in a pFLD1‐based system. When methanol was used as the fed‐batch feeding substrate, the maximum YlLIP2 activity obtained in a 10‐L bioreactor was 30 000 U mL^?1 after 143 h of culture, whereas the maximum YlLIP2 activity was further increased to 35 000 U mL^?1 by adopting a co‐induction strategy with methanol and methylamine as a mixed fed‐batch substrate. Furthermore, the maximum YlLIP2 activity reached 13 000 U mL^?1 after 80 h of cultivation in a methanol‐free culture. CONCLUSION: The expression levels of YlLIP2 in the pFLD1‐based system were comparable with those in a pAOX1‐based system. The results suggest that pFLD1 is an attractive alternative to pAOX1, and may make it feasible to induce high yields of protein expression. Copyright © 2011 Society of Chemical Industry     

Enhanced biodegradation of 2‐chloronitro‐benzene using a coupled zero‐valent iron column and sequencing batch reactor system

BACKGROUND: This study focused on the effectiveness of the zero‐valent iron (ZVI) pre‐treatment for enhancing the biodegradability of 2‐chloronitrobenzene (2‐ClNB), and further to evaluate the performance and mechanism of a coupled ZVI column–sequencing batch reactor (SBR) system treating 2‐ClNB contained wastewater. RESULTS: 2‐ClNB was readily transformed into 2‐chloroaniline (2‐ClAn) with the efficiency over 99.9% by ZVI column, and its biodegradability was significantly enhanced via ZVI pretreatment. The transformed effluent was subsequently fed into the SBR followed by 2‐ClAn loading of 3.4–117.2 g m^?3 d^?1 and COD loading around 1000 g m^?3 d^?1. A 2‐ClAn removal efficiency over 99.9% and COD removal efficiency of 82.0–98.1% were obtained. Moreover, 91.9 ± 0.1% TOC removal efficiency and 107.1 ± 6.0% chloride recovery efficiency during one cycle confirmed the complete biodegradation of 2‐ClAn in the coupled system. 16S rDNA PCR‐DGGE analysis suggested that ZVI pretreatment enhanced the diversity of the microbial community and promoted enrichment of the functional microorganisms degrading 2‐ClAn in the following SBR. CONCLUSION: ZVI pretreatment significantly enhanced the biodegradability of 2‐ClNB, and the coupled ZVI–SBR system demonstrated excellent performance when treating wastewater containing 2‐ClNB. Copyright © 2011 Society of Chemical Industry     

Free‐standing hybrid anion‐exchange membranes for application in fuel cells

A series of free‐standing hybrid anion‐exchange membranes were prepared by blending brominated poly(2,6‐dimethyl‐1,4‐phenylene oxide) (BPPO) with poly(vinylbenzyl chloride‐co‐γ‐methacryloxypropyl trimethoxy silane) (poly(VBC‐co‐γ‐MPS)). Apart from a good compatibility between organic and inorganic phases, the hybrid membranes had a water uptake of 32.4–51.8%, tensile strength around 30 MPa, and T_d temperature at 5% weight loss around 243–261°C. As compared with the membrane prepared from poly (VBC‐co‐γ‐MPS), the hybrid membranes exhibited much better flexibility, and larger ion‐exchange capacity (2.19–2.27 mmol g^?1) and hydroxyl (OH^?) conductivity (0.0067–0.012 S cm^?1). In particular, the hybrid membranes with 60–75 wt % BPPO had the optimum water uptake, miscibility between components, and OH^? conductivity, and were promising for application in fuel cells. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Beet molasses based exponential feeding strategy for thermostable glucose isomerase production by recombinant Escherichia coli BL21 (DE3)

BACKGROUND: The effects of pretreated beet molasses based feeding strategies on thermostable glucose isomerase (GI) production by recombinant Escherichia coli BL21 (DE3) pLysS were investigated. RESULTS: The thermostable GI encoding gene of Thermus thermophilus (xyl_A) was recombined with pRSETA vector, and the pRSETA::xyl_A obtained was transferred into E.coli BL21 (DE3) pLysS and used for GI production. The highest soluble GI activity was obtained at t = 30 h, as A = 16 400 U L^?1 (20.6 U mg^?1 protein) under molasses based fed‐batch operation, with a specific growth rate µ = 0.1 h^?1 (M‐0.1); on the other hand, the highest cell concentration was obtained at µ = 0.15 h^?1 operation as 9.6 g L^?1 at t = 32 h. The highest oxygen uptake was 4.57 mol m^?3 s^?1 at M‐0.1 operation. CONCLUSIONS: Molasses based fed‐batch operations were more successful in terms of cell concentration and thermostable enzyme production due to the existence of a natural sugar inducer, galactose, in the molasses composition. This study demonstrates the significance of proper feeding strategy development for over‐production of enzymes by recombinant E. coli strains. © 2012 Society of Chemical Industry     

Sorption of copper by a highly mineralized peat in batch and packed‐bed systems

BACKGROUND: The performance of peat for copper sorption was investigated in batch and fixed‐bed experiments. The effect of pH was evaluated in batch experiments and the experimental data were fitted to an equilibrium model including pH dependence. Hydrodynamic axial dispersion was estimated by tracing experiments using LiCl as a tracer. Six fixed‐bed experiments were carried out at copper concentrations between 1 and 60 mg dm^?3 and the adsorption isotherm in dynamic mode was obtained. A mass transport model including convection–dispersion and sorption processes was applied for breakthrough curve modelling. RESULTS: Maximum uptake capacities in batch mode were 22.0, 36.4, and 43.7 mg g^?1 for pH values of 4.0, 5.0, and 6.0, respectively. Uptake capacities in continuous flow systems varied from 36.5 to 43.4 mg g^?1 for copper concentrations between 1 and 60 mg dm^?3. Dynamic and batch isotherms showed different shapes but a similar maximum uptake capacity. Sorbent regeneration was successfully performed with HCl. A potential relationship between dispersion coefficient and velocity was obtained with dispersion coefficients between 5.00 × 10^?8 and 2.95 × 10^?6 m² s^?1 for water velocities ranging between 0.56 × 10^?4 and 5.03 × 10^?4 m s^?1. The mass transport model predicted both the breakpoints and the shape of the breakthrough curves. CONCLUSIONS: High retention capacities indicate that peat can be used as an effective sorbent for the treatment of wastewater containing copper ions. Copyright © 2009 Society of Chemical Industry     

Continuous perfusion culture of encapsulated hybridoma cells

BACKGROUND: The production of Monoclonal antibodies (mAbs) is often performed in batch or fed‐batch operations where low cell densities and low volumetric productivities are achieved. The main bottleneck of both processes is the short operating time with productive cells at maximum cell concentration. RESULTS: The process studied in this work is based on a fluidized‐bed bioreactor culture of encapsulated KB26.5 cells in a liquid core of calcium alginate microcapsules as a culture strategy to produce IgG₃. First, DMEM medium was modified in order to protect the microcapsules from degradation, and later, the optimal operating conditions were set. Under these conditions encapsulated KB26.5 cells reached cell densities of 1.05 × 10⁸cells mL^?1 or 9.8 × 10⁶ cells mL^?1 (referred to the inner capsule volume or total bioreactor volume, respectively), and a mAb volumetric productivity of 2.75 µg mL^?1 h^?1. CONCLUSIONS: The productivity of encapsulated KB26.5 cells in perfusion culture was enhanced significantly in comparison with batch and fed‐batch processes. Continuous operation of the perfusion culture for periods longer than 35 days, represented a volumetric productivity about five‐fold higher than conventional operations. However, the fluidized‐bed also showed limitations such as low cell viability at high cell densities due to the mass transfer limitations of large molecules inside the microcapsules. Copyright © 2011 Society of Chemical Industry     

Evaluation and fabrication of pore‐size‐tuned silica membranes with tetraethoxydimethyl disiloxane for gas separation

Organic/inorganic hybrid silica membranes were prepared from 1,1,3,3‐tetraethoxy‐1,3‐dimethyl disiloxane (TEDMDS) by the sol‐gel technique with firing at 300–550°C in N₂. TEDMDS‐derived silica membranes showed high H₂ permeance (0.3–1.1 × 10^?6 mol m^?2 s^?1 Pa^?1) with low H₂/N₂ (～10) and high H₂/SF₆ (～1200) perm‐selectivity, confirming successful tuning of micropore sizes larger than TEOS‐derived silica membranes. TEDMDS‐derived silica membranes prepared at 550°C in N₂ increased gas permeances as well as pore sizes after air exposure at 450°C. TEDMDS had an advantage in tuning pore size by the “template” and “spacer” techniques, due to the pyrolysis of methyl groups in air and Si? O? Si bonding, respectively. For pore size evaluation of microporous membranes, normalized Knudsen‐based permeance, which was proposed based on the gas translation model and verified with permeance of zeolite membranes, reveals that pore sizes of TEDMDS membranes were successfully tuned in the range of 0.6–1.0 nm. © 2011 American Institute of Chemical Engineers AIChE J, 2011     

Improvement of a fed‐batch process for high level xylanase production by a Bacillus strain

In this paper, the improvement of a fed‐batch fermentation from the point of view of an industrial xylanase production process is described. The Bacillus strain chosen for this study is able to produce high quantities of a xylanase that is suitable to be used as bleach boost agent in chlorine‐free bleaching sequences of paper pulp. It was found that xylo‐oligosaccharides (hydrolysis products from xylan by xylanase action) were indispensable for induction of the enzyme synthesis, but that their presence in quantities of only 0.1 g dm^?3 xylose equivalents led to catabolite repression. A substrate‐limited fed‐batch process, that is the most adapted, was furthermore improved with regard to nutrient requirement of the microorganism, especially the nitrogen source. A process with constant supply of a culture medium containing xylan, peptone and mineral nitrogen was able to produce 20 240 nkat cm^?3 with a productivity of 910 nkat cm^?3 h^?1, which places the process among the best ever reported. © 2001 Society of Chemical Industry