Structure and properties of polyacrylonitrile/single wall carbon nanotube composite films

Polyacrylonitrile (PAN)/single wall carbon nanotube (SWNT) composite films have been processed with unique combination of tensile strength (103 MPa), modulus (10.9 GPa), electrical conductivity (1.5×10⁴ S/m), dimensional stability (coefficient of thermal expansion 1.7×10⁻⁶/°C), low density (1.08 g/cm³), solvent resistance, and thermal stability. PAN molecular motion above the glass transition temperature (T_g) in the composite film is significantly suppressed, resulting in high PAN/SWNT storage modulus above T_g (40 times the PAN storage modulus). Rope diameter in the SWNT powder was 26 nm, while in 60/40 PAN/SWNT film, the rope diameter was 40 nm. PAN crystallite size from (110) plane in PAN and PAN/SWNT films was 5.3 and 2.9 nm, respectively. This study suggests good interaction between PAN and SWNT.     

Multiwalled carbon nanotube/polyacrylonitrile composite fibers prepared by in situ polymerization

Multi‐walled carbon nanotubes (CNTs) were mixed with polyacrylonitrile (PAN) by in situ polymerization or by mechanically mixing. The mixtures were then wet‐spun into fibers, respectively. The effects of mixing method on the interfacial bonding between the components in the fibers and the properties of the fiber were investigated by Raman spectroscopy, TEM, SEM, and tensile strength testing. By in situ polymerization mixing, a thin layer of PAN molecules is observed to cover the surface of the CNT, which increases the diameter of CNT evidently. Results of Raman spectroscopy indicate that the layer of PAN molecules are strongly attached onto the surface of CNT through grafting polymerization, leading to strong chemical bonding between CNTs and PAN matrix in the obtained fibers. In contrast, no obvious chemical interactions are observed between them in the fibers prepared by mechanically mixing. In both cases, the CNTs have significantly strengthened the PAN fibers. However, the fibers prepared from in situ polymerization mixing are much stronger because of the interfacial bonding effect between the PAN molecules and CNTs. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Electrochemical properties of double wall carbon nanotube electrodes

Electrochemical properties of double wall carbon nanotubes (DWNT) were assessed and compared to their single wall (SWNT) counterparts. The double and single wall carbon nanotube materials were characterized by Raman spectroscopy, scanning and transmission electron microscopy and electrochemistry. The electrochemical behavior of DWNT film electrodes was characterized by using cyclic voltammetry of ferricyanide and NADH. It is shown that while both DWNT and SWNT were significantly functionalized with oxygen containing groups, double wall carbon nanotube film electrodes show a fast electron transfer and substantial decrease of overpotential of NADH when compared to the same way treated single wall carbon nanotubes. Electronic supplementary material  The online version of this article (doi:) contains supplementary material, which is available to authorized users.     

Flammability properties of polymer nanocomposites with single-walled carbon nanotubes: effects of nanotube dispersion and concentration

The effects of the dispersion and concentration of single walled carbon nanotube (SWNT) on the flammability of polymer/SWNT nanocomposites were investigated. The polymer matrix was poly (methyl methacrylate) (PMMA) and the SWNT were dispersed using a phase separation (‘coagulation’) method. Dispersion of SWNTs in these nanocomposites was characterized by optical microscopy on a micrometer scale. Flammability properties were measured with a cone calorimeter in air and a gasification device in a nitrogen atmosphere. In the case where the nanotubes were relatively well-dispersed, a nanotube containing network structured layer was formed without any major cracks or openings during the burning tests and covered the entire sample surface of the nanocomposite. However, nanocomposites having a poor nanotube dispersion or a low concentration of the nanotubes (0.2% by mass or less) formed numerous black discrete islands with vigorous bubbling occurring between these islands. Importantly, the peak heat release rate of the nanocomposite that formed the network layer is about a half of those, which formed the discrete islands. It is proposed that the formation of the discrete islands is due to localized accumulation of the nanotubes as a result of fluid convection accompanying bubble formation and rise of the bubbles to the surface through the molten sample layer and bursting of the bubbles at the surface. The network layer acts as a heat shield to slow the thermal degradation of PMMA.     

Crystallization and orientation studies in polypropylene/single wall carbon nanotube composite

Crystallization behavior of melt-blended polypropylene (PP)/single wall carbon nanotube (SWNT) composites has been studied using optical microscopy and differential scanning calorimetry. Polypropylene containing 0.8 wt% SWNT exhibits faster crystallization rate as compared to pure polypropylene. PP/SWNT fibers have been spun using typical polypropylene melt spinning conditions. The PP crystallite orientation and the SWNT alignment in the fibers have been studied using X-ray diffraction and polarized Raman spectroscopy, respectively.     

Oriented and exfoliated single wall carbon nanotubes in polyacrylonitrile

Polyacrylonitrile (PAN)/single wall carbon nanotubes (SWNT) fibers were gel spun at 0, 0.5, and 1 wt% SWNT content to a draw ratio of 51. Structure, morphology, and mechanical and dynamic mechanical properties of these fibers have been studied. PAN/SWNT composite exhibited much higher electron beam radiation resistance than PAN. As a result, PAN lattice images could be easily observed in the composite fiber by high resolution transmission electron microscopy. The PAN/SWNT composite fiber also exhibited higher solvent resistance than the control PAN fiber. UV-vis spectroscopy of highly drawn fiber exhibited van Hove transitions, suggesting SWNT exfoliation upon drawing. SWNT exfoliation was also confirmed by high resolution transmission electron microscopy (HRTEM). At 1 wt% SWNT loading, fiber storage modulus (at 1 Hz) increased by 13.9, 6.6, and 0.2 GPa at −75, 25, and 150 °C, respectively. This suggests that the load transfer ability and hence interfacial strength is increasing with decreasing temperature, even below the polymer's γ transition temperature.     

Synthesis and characterization of multiwall carbon nanotube/waterborne polyurethane nanocomposites

The preparation of thermoplastic nanocomposites of waterborne polyurethane (WBPU) and multiwall carbon nanotubes (MWCNTs) via an in situ polymerization approach is presented. The effects of the presence and content of MWCNTs on the morphology and thermal, mechanical and electrical properties of the nanocomposites were investigated. Carbon nanotubes were modified with amide groups in order to enhance their chemical affinity towards WBPU. Thermogravimetric studies show enhanced thermal stability of the nanocomposites. Scanning and transmission electronic microscopy images prove that functionalized carbon nanotubes can be effectively dispersed in WBPU matrix. Mechanical properties reveal that Young's modulus and tensile strength tend to increase when appropriate amounts of MWCNTs are loaded due to the reinforcing effect of the functionalized carbon nanotubes. Thermal properties show an increase in the glass transition temperature and storage modulus with an increase in MWCNT content. X‐ray diffraction reveals better crystallization of the WBPU in the presence of MWCNTs. The WBPU/MWCNT nanocomposite film containing 1 wt% of MWCNTs exhibits a conductivity nearly five orders of magnitude higher than that of WBPU film. © 2017 Society of Chemical Industry     

Thermal and flammability properties of polypropylene/carbon nanotube nanocomposites

The thermal and flammability properties of polypropylene/multi-walled carbon nanotube, (PP/MWNT) nanocomposites were measured with the MWNT content varied from 0.5 to 4% by mass. Dispersion of MWNTs in these nanocomposites was characterized by SEM and optical microscopy. Flammability properties were measured with a cone calorimeter in air and a gasification device in a nitrogen atmosphere. A significant reduction in the peak heat release rate was observed; the greatest reduction was obtained with a MWNT content of 1% by mass. Since the addition of carbon black powder to PP did not reduce the heat release rate as much as with the PP/MWNT nanocomposites, the size and shape of carbon particles appear to be important for effectively reducing the flammability of PP. The radiative ignition delay time of a nanocomposite having less than 2% by mass of MWNT was shorter than that of PP due to an increase in the radiation in-depth absorption coefficient by the addition of carbon nanotubes. The effects of residual iron particles and of defects in the MWNTs on the heat release rate of the nanocomposite were not significant. The flame retardant performance was achieved through the formation of a relatively uniform network-structured floccule layer covering the entire sample surface without any cracks or gaps. This layer re-emitted much of the incident radiation back into the gas phase from its hot surface and thus reduced the transmitted flux to the receding PP layers below it, slowing the PP pyrolysis rate. To gain insight into this phenomena, thermal conductivities of the nanocomposites were measured as a function of temperature while the thermal conductivity of the nanocomposite increases with an increase in MWNT content, the effect being particularly large above 160 °C, this increase is not as dramatic as the increase in electrical conductivity, however.     

Comparison of polyimide/multiwalled carbon nanotube (MWNT) nanocomposites by in situ polymerization and blending

In this research, multiwalled carbon nanotube (MWNT) was oxidized and then modified to form carboxylic groups (? COOH) on the surface and the end of the tube. After that, the MWNT was added to polyimide matrix to enhance its mechanical and electrical properties by in situ polymerization and blending. The PI/MWNT composites were obtained by spin coating and multistep thermal curing process. The comparison of in situ polymerization and blending as well as the effect of unmodified and modified MWNT were discussed in this study. The results indicate that in situ polymerization is able to make a perfect dispersion by adding modified MWNT into polyimide matrix. Thermal and mechanical properties of the composites can be improved by hydrogen bonding interaction between the modified MWNT and polyimide matrix. Electrical resistance of the composites can be decreased to meet the criterion of electrostatic charge (ESC) mitigation as the surface resistance is reduced into the range of 10⁶–10¹⁰ Ω/cm² by adding modified MWNT. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Morphological and rheological characterization of multi-walled carbon nanotube/PLA/PBAT blend nanocomposites

Biodegradable poly (lactic acid) (PLA)/poly (butyleneadipate-co-butyleneterephthalate) (PBAT)/multi-walled carbon nanotube (MWNT) polymer blend nanocomposites were prepared by using a laboratory-scale twin-screw extruder. Fractured surface morphology of the polymer blend/MWNT nanocomposites were examined via SEM. Furthermore, cross sectioned samples obtained using an ultramicrotome was observed via TEM. In addition, effects of both MWNT reinforcement and phase affinity of MWNT on thermal and rheological properties of the PLA/PBAT blends were investigated by TGA and rotational rheometer. Immiscible PLA/PBAT blend with MWNT nanocomposites showed two-step thermal degradation. The onset temperature of thermal degradation started in the PLA much earlier than in the PBAT. Nonetheless, based on TGA data, it was found that the MWNT enhanced thermal property of the PLA/PBAT blend/MWNT nanocomposites. Rheological properties revealed that both shear and complex viscosities showed unique shear thinning behavior due to selectively localized MWNT dispersion state.     

Synthesis and properties of poly(methyl methacrylate)/carbon nanotube composites covalently integrated through in situ radical polymerization

Poly(methyl methacrylate) (PMMA)/single‐walled carbon nanotube (SWNT) composites were synthesized by the grafting of PMMA onto the sidewalls of SWNTs via in situ radical polymerization. The free‐radical initiators were covalently attached to the SWNTs by a well‐known esterification method and confirmed by means of thermogravimetric analysis and Fourier transform infrared spectroscopy. Scanning electron microscopy and transmission electron microscopy were used to image the PMMA–SWNT composites; these images showed the presence of polymer layers on the surfaces of debundled, individual nanotubes. The PMMA–SWNT composites exhibited better solubility in chloroform than the solution‐blended composite materials. On the other hand, compared to the neat PMMA, the PMMA–SWNT nanocomposites displayed a glass‐transition temperature up to 6.0°C higher and a maximum thermal decomposition temperature up to 56.6°C higher. The unique properties of the nanocomposites resulted from the strong interactions between the SWNTs and the PMMA chains. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Nylon 610 and carbon nanotube composite by in situ interfacial polymerization

Poly(hexamethylenesebacamide) (nylon 610) nanocomposites containing well dispersed multi-walled carbon nanotubes (MWNTs) were successfully produced via the in situ interfacial polymerization of two liquid phases, one containing hexamethylenediamine in the presence of MWNTs and the other containing sebacoyl chloride. The processing consisted of dispersing acid-treated MWNTs in an aqueous phase containing a Triton X-100 surfactant. Scanning and transmittance electron microscopies showed that the individual MWNTs were uniformly dispersed in the nylon 610 matrix. Tensile tests of the composite sheet showed a 170% increase in the Young's modulus with slight increases in the tensile strength and the elongation at break (about 40 and 25%, respectively). This suggests an interaction between the acid-treated MWNTs and nylon 610. The thermal stability of the composite was also enhanced by the incorporation of MWNT into nylon 610 matrix.     

Preparation and properties of nylon 6/carboxylic silica nanocomposites via in situ polymerization

Nylon 6/carboxylic acid‐functionalized silica nanoparticles (SiO₂‐COOH) nanocomposites were prepared by in situ polymerization of caprolactam in the presence of SiO₂‐COOH. The aim of this work was to study the effect of carboxylic silica on the properties of the nylon 6 through the interfacial interactions between the SiO₂‐COOH nanoparticles and the nylon 6 matrix. For comparison, pure nylon 6, nylon 6/SiO₂ (unmodified) and nylon 6/amino‐functionalized SiO₂ (SiO₂‐NH₂) were also prepared via the same method. Fourier transform infrared spectrometer (FTIR) spectroscopy was used to evaluate the structure of SiO₂‐COOH and nylon 6/SiO₂‐COOH. The results from thermal gravimetric analysis (TGA) indicated that decomposition temperatures of nylon 6/SiO₂‐COOH nanocomposites at the 5 wt % of the total weight loss were higher than the pure nylon 6. Differential scanning calorimeter (DSC) studies showed that the melting point (T_m) and degree of crystallinity (X_c) of nylon 6/SiO₂‐COOH were lower than the pure nylon 6. Mechanical properties results of the nanocomposites showed that nylon 6 with incorporation of SiO₂‐COOH had better mechanical properties than that of pure nylon 6, nylon 6/SiO₂, and nylon 6/SiO₂‐NH₂. The morphology of SiO₂, SiO₂‐NH₂, and SiO₂‐COOH nanoparticles in nylon 6 matrix was observed using SEM measurements. The results revealed that the dispersion of SiO₂‐COOH nanoparticles in nylon 6 matrix was better than SiO₂ and SiO₂‐NH₂ nanoparticles. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

In situ Polymerization of Multi-Walled Carbon Nanotube/Nylon-6 Nanocomposites and Their Electrospun Nanofibers

Multiwalled carbon nanotube/nylon-6 nanocomposites (MWNT/nylon-6) were prepared by in situ polymerization, whereby functionalized MWNTs (F-MWNTs) and pristine MWNTs (P-MWNTs) were used as reinforcing materials. The F-MWNTs were functionalized by Friedel-Crafts acylation, which introduced aromatic amine (COC₆H₄-NH₂) groups onto the side wall. Scanning electron microscopy (SEM) images obtained from the fractured surfaces of the nanocomposites showed that the F-MWNTs in the nylon-6 matrix were well dispersed as compared to those of the P-MWNTs. Both nanocomposites could be electrospun into nanofibers in which the MWNTs were embedded and oriented along the nanofiber axis, as confirmed by transmission electron microscopy. The specific strength and modulus of the MWNTs-reinforced nanofibers increased as compared to those of the neat nylon-6 nanofibers. The crystal structure of the nylon-6 in the MWNT/nylon-6 nanofibers was mostly γ-phase, although that of the MWNT/nylon-6 films, which were prepared by hot-pressing the pellets between two aluminum plates and then quenching them in icy water, was mostly α-phase, indicating that the shear force during electrospinning might favor the γ-phase, similarly to the conventional fiber spinning.     

Preparation and properties of multiwalled carbon nanotube/polycaprolactone nanocomposites

Multiwalled carbon nanotube/polycaprolactone nanocomposites (MWNT/PCL) were prepared by in situ polymerization, whereby as‐received MWNTs (P‐MWNTs) and purified MWNTs (A‐MWNTs) were used as reinforcing materials. The A‐MWNTs were purified by nitric acid treatment, which introduced the carboxyl groups (COOH) on the MWNT. The micrographs of the fractured surfaces of the nanocomposites showed that the A‐MWNTs in A‐MWNT/PCL were better dispersed than P‐MWNTs in PCL matrix (P‐MWNT/PCL). Percolation thresholds of the P‐MWNT/PCL and A‐MWNT/PCL, which were studied by rheological properties, were found at ～2 wt % of the MWNT. The conductivity of the P‐MWNT/PCL was between 10^?1 and 10^?2 S/cm by loading of 2 wt % of MWNT although that of the A‐MWNT/PCL reached ～10^?2 S/cm by loading of 7 wt % of MWNT. The conductivity of the P‐MWNT/PCL was higher than that of the A‐MWNT/PCL at the entire range of the studied MWNT loading, which might be due to the destruction of π‐network of the MWNT by acid treatment, although the A‐MWNT/PCL was better dispersed than the P‐MWNT/PCL. The amount of the MWNT at which the conductivity of the nanocomposite started to increase was strongly correlated with the percolation threshold. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 1957–1963, 2007     

Rheological and mechanical properties of PVC/CaCO3 nanocomposites prepared by in situ polymerization

Poly(vinyl chloride) (PVC)/calcium carbonate (CaCO₃) nanocomposites were synthesized by in situ polymerization of vinyl chloride (VC) in the presence of CaCO₃ nanoparticles. Their thermal, rheological and mechanical properties were evaluated by dynamic mechanical analysis (DMA), thermogravimetry analysis (TGA), capillary rheometry, tensile and impact fracture tests. The results showed that CaCO₃ nanoparticles were uniformly distributed in the PVC matrix during in situ polymerization of VC with 5.0 wt% or less nanoparticles. The glass transition and thermal decomposition temperatures of PVC phase in PVC/CaCO₃ nanocomposites are shifted toward higher temperatures by the restriction of CaCO₃ nanoparticles on the segmental and long-range chain mobility of the PVC phase. The nanocomposites showed shear thinning and power law behaviors. The ‘ball bearing’ effect of the spherical nanoparticles decreased the apparent viscosity of the PVC/CaCO₃ nanocomposite melts, and the viscosity sensitivity on shear rate of the PVC/CaCO₃ nanocomposite is higher than that of pristine PVC. Moreover, CaCO₃ nanoparticles stiffen and toughen PVC simultaneously, and optimal properties were achieved at 5 wt% of CaCO₃ nanoparticles in Young's modulus, tensile yield strength, elongation at break and Charpy notched impact energy. Detailed examinations of micro-failure micromechanisms of impact and tensile specimens showed that the CaCO₃ nanoparticles acted as stress raisers leading to debonding/voiding and deformation of the matrix material around the nanoparticles. These mechanisms also lead to impact toughening of the nanocomposites.     

Property investigation of polypropylene/multiwall carbon nanotube nanocomposites prepared via in situ polymerization

In this study, polypropylene/carbon nanotube nanocomposites were prepared via in situ polymerization using a bi‐supported Ziegler ? Natta catalytic system. In this system, magnesium ethoxide and multiwall carbon nanotubes (MWCNTs) are jointly used as catalyst supports. SEM images reveal the distribution and quite good dispersion of MWCNTs throughout the polypropylene (PP) matrix. The thermal properties of the samples were examined using DSC and TGA tests. The results show that the crystallization temperature of the nanocomposites significantly increases while the melting point is not markedly affected. In addition, the thermal stability is improved. The melt rheological properties of PP/MWCNT nanocomposites in the linear and nonlinear viscoelastic response regions were studied. An increment of the complex viscosity (η^*), storage modulus (G′) and loss modulus (G′′) and a decrement of the loss factor (tan δ) compared with neat PP are observed. Steady shear flow experiments show an increase in shear viscosity with increasing the MWCNT content. © 2013 Society of Chemical Industry     

Raman spectroscopy on isolated single wall carbon nanotubes

A review is presented on the resonance Raman spectra from one isolated single wall carbon nanotube. The reasons why it is possible to observe the spectrum from only one nanotube are given and the important structural information that is provided by single nanotube spectroscopy is discussed. Emphasis is given to the new physics revealed by the various phonon features found in the single nanotube spectra and their connection to spectra observed for single wall nanotube bundles. The implications of this work on single wall carbon nanotube research generally are also indicated.     

Polymer/carbon nanotube composite emulsion prepared through ultrasonically assisted in situ emulsion polymerization

In this study, ultrasonic irradiation and in situ emulsion polymerization were combined to prepare stable poly(methyl methacrylate‐co‐n‐butyl acrylate) (P(MMA‐BA))/carbon nanotubes (CNTs) composite emulsion, which solves the dispersion problem of CNTs in the latex. Two stages were adopted. In Stage I, ultrasonically initiated in situ emulsion polymerization was conducted to disperse CNTs and prepare the seed emulsion containing polymer coated CNTs. In Stage II, conventional in situ emulsion polymerization was conducted to further enhance the monomer conversion and solid content. The dispersion behavior of MWCNTs in aqueous solution under ultrasonic irradiation was investigated by spectrophotometry. The effects of CNTs content on the emulsion stability and mechanical properties of composite film were studied. The results suggest that in the composite emulsion the long CNTs with a diameter of 20–40 nm are separated and dispersed by the formed polymer latex nanoparticles with a size of 20–40 nm. The spherical polymer latex nanoparticles adhere to the wall of CNTs to form a structure like “grapes on the twig.” The smooth, uniform, and flexible polymer/CNTs composite films were prepared from the composite emulsion. The CNTs can be individually dispersed in P(MMA‐BA)/CNTs composite film. Tensile tests suggest that with the increase in the CNTs content, the Young's modulus and the yield strength of the film increase. Only at 1 wt % CNTs, the Young's modulus increases from 124 to 289 MPa, and the yield strength is improved about ～14%. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 3123–3130, 2006