On study of nonclassical problems of fracture and failure mechanics and related mechanisms

Nonclassical problems of fracture and failure mechanics that have been analyzed by the author and his collaborators at the S. P. Timoshenko Institute of Mechanics (Kiev, National Academy of Sciences of Ukraine) during the past forty years are considered in brief. The results of the analysis are presented in a form that would be quite informative for the majority of experts interested in various fundamental and applied aspects of fracture and failure problems including the identification of related mechanisms. This paper was prepared on invitation of the Editorial Board of the journal “Annals. The European Academy of Sciences” and may be considered as an Extended Pascal Medal Lecture (The 2007 Blaise Pascal Medal in Materials Sciences of the EAS) This is an updated edition of the author’s lecture prepared at the invitation of the Annals—The European Academy of Sciences Magazine on the occasion of awarding him the 2007 Blaise Pascal Medal in Materials Sciences by the EAS. The author’s speech at the award ceremony at the General Assembly of the Academy has already been published in International Applied Mechanics [75]. The electronic version of the paper in Annals has been prepared; this issue of Annals is to be published as a book. The paper includes an additional section and extended list of references [41–99]. Published in Prikladnaya Mekhanika, Vol. 45, No. 1, pp. 3–40, January 2009.     

A variational model for fracture mechanics: Numerical experiments

In the variational model for brittle fracture proposed in Francfort and Marigo [1998. Revisiting brittle fracture as an energy minimization problem. J. Mech. Phys. Solids 46, 1319-1342], the minimum problem is formulated as a free discontinuity problem for the energy functional of a linear elastic body. A family of approximating regularized problems is then defined, each of which can be solved numerically by a finite element procedure. Here we re-formulate the minimum problem within the context of finite elasticity. The main change is the introduction of the dependence of the strain energy density on the determinant of the deformation gradient. This change requires new, more general existence and Γ-convergence results. The results of some two-dimensional numerical simulations are presented, and compared with corresponding simulations made in Bourdin et al. [2000. Numerical experiments in revisited brittle fracture. J. Mech. Phys. Solids 48, 797-826] for the linear elastic model.     

A phase field model for failure in interconnect lines due to coupled diffusion mechanisms

We describe a diffuse interface, or phase field model for simulating electromigration and stress-induced void evolution and growth in interconnect lines. Microstructural evolution is tracked by defining an order parameter, which takes on distinct uniform values within solid material and voids, and varying rapidly from one to the other over narrow interfacial layers associated with the void surfaces. The order parameter is governed by a form of the Cahn-Hilliard equation. An asymptotic analysis demonstrates that the zero contour of order parameter tracks the motion of a void evolving by coupled surface and lattice diffusion, driven by stress, electron wind and vacancy concentration gradients. Efficient finite element schemes are described to solve the modified Cahn-Hilliard equation, as well as the equations associated with the accompanying mechanical, electrical and bulk diffusion problems. The accuracy and convergence of the numerical scheme is investigated by comparing results to known analytical solutions. The method is applied to solve various problems involving void growth and evolution in representative interconnect geometries.     

移动接触线的物理力学研究

移动接触线,指两种互不相溶的流体在固体表面形成移动的三相接触区域。移动接触区域跨越多个尺度,其中三相物质之间的相互作用影响着整个流场的动力学特征。由于在能源、航天、生物等领域中的重要应用和迅速发展,移动接触线在新的应用背景下发展了新的难题。标度分析是度量接触线自相似扩展的重要手段。本文以移动接触线的标度关系为主线,介绍了“力–电–热–化学”多场耦合环境下,亲水内角、微柱阵列、可溶解固体、水力压裂滞后区等复杂几何结构的刚性/柔性固体表面,采用物理力学方法对于移动接触线动力学属性研究的进展。通过跨尺度实验研究、大规模分子动力学模拟和分子动理论/水动力学理论相结合的方法,发现了类固体前驱膜、单分子前驱水链、锯齿形接触线等新现象。从原子尺度的界面结构到连续尺度的流动特性,讨论了移动接触线自相似扩展的标度关系,以及其驱动来源、能量耗散、边界条件等物理机制和规律,为多物理场中的“Huh-Scriven佯谬”探索了解答,为移动接触线的前景和应用提出了展望。     

Physical mechanics investigations of moving contact lines

移动接触线,指两种互不相溶的流体在固体表面形成移动的三相接触区域.移动接触区域跨越多个尺度,其中三相物质之间的相互作用影响着整个流场的动力学特征.由于在能源、航天、生物等领域中的重要应用和迅速发展,移动接触线在新的应用背景下发展了新的难题.标度分析是度量接触线自相似扩展的重要手段.本文以移动接触线的标度关系为主线,介绍了"力-电-热-化学"多场耦合环境下,亲水内角、微柱阵列、可溶解固体、水力压裂滞后区等复杂几何结构的刚性/柔性固体表面,采用物理力学方法对于移动接触线动力学属性研究的进展.通过跨尺度实验研究、大规模分子动力学模拟和分子动理论/水动力学理论相结合的方法,发现了类固体前驱膜、单分子前驱水链、锯齿形接触线等新现象.从原子尺度的界面结构到连续尺度的流动特性,讨论了移动接触线自相似扩展的标度关系,以及其驱动来源、能量耗散、边界条件等物理机制和规律,为多物理场中的"Huh-Scriven佯谬"探索了解答,为移动接触线的前景和应用提出了展望.     

Discussion on electromagnetic crack face boundary conditions for the fracture mechanics of magneto-electro-elastic materials

This paper discusses electromagnetic boundary conditions on crack faces in magneto- electroelastic materials, where piezoelectric, piezomagnetic and magnetoelectric effects are coupled. A notch of finite thickness in these materials is also addressed. Four idealized electromagnetic boundary conditions assumed for the crack-faces are separately investigated, i.e. (a) electrically and magnetically impermeable (crack-face), (b) electrically impermeable and magnetically permeable, (c) electrically permeable and magnetically impermeable, and (d) electrically and magnetically permeable. The influence of the notch thickness on important parameters, such as the field intensity factors, the energy release rate at the notch tips and the electromagnetic fields inside the notch, are studied and the results are obtained in closed-form. Results under different idealized electromagnetic boundary conditions on the crack-face are compared, and the applicability of these idealized assumptions is discussed.The project supported by the National Natural Science Foundation of China (10102004) The English text was polished by Yunming Chen.     

Regularized variational theories of fracture: A unified approach

The fracture pattern in stressed bodies is defined through the minimization of a two-field pseudo-spatial-dependent functional, with a structure similar to that proposed by Bourdin-Francfort-Marigo (2000) as a regularized approximation of a parent free-discontinuity problem, but now considered as an autonomous model per se. Here, this formulation is altered by combining it with structured deformation theory, to model that when the material microstructure is loosened and damaged, peculiar inelastic (structured) deformations may occur in the representative volume element at the price of surface energy consumption. This approach unifies various theories of failure because, by simply varying the form of the class for admissible structured deformations, different-in-type responses can be captured, incorporating the idea of cleavage, deviatoric, combined cleavage-deviatoric and masonry-like fractures. Remarkably, this latter formulation rigorously avoid material overlapping in the cracked zones. The model is numerically implemented using a standard finite-element discretization and adopts an alternate minimization algorithm, adding an inequality constraint to impose crack irreversibility (fixed crack model). Numerical experiments for some paradigmatic examples are presented and compared for various possible versions of the model.     

A path-independent integral for fracture of solids under combined electrochemical and mechanical loadings

In this study, we first demonstrate that the J-integral in classical linear elasticity becomes path-dependent when the solid is subjected to combined electrical, chemical and mechanical loadings. We then construct an electro-chemo-mechanical J-integral that is path-independent under such combined multiple driving forces. Further, we show that this electro-chemo-mechanical J-integral represents the rate at which the grand potential releases per unit crack growth. As an example, the path-independent nature of the electro-chemo-mechanical J-integral is demonstrated by solving the problem of a thin elastic film delaminated from a thick elastic substrate.     

On the fracture toughness of ferroelastic materials

The toughness enhancement due to domain switching near a steadily growing crack in a ferroelastic material is analyzed. The constitutive response of the material is taken to be characteristic of a polycrystalline sample assembled from randomly oriented tetragonal single crystal grains. The constitutive law accounts for the strain saturation, asymmetry in tension versus compression, Bauschinger effects, reverse switching, and strain reorientation that can occur in these materials due to the non-proportional loading that arises near a propagating crack. Crack growth is assumed to proceed at a critical level of the crack tip energy release rate. Detailed finite element calculations are carried out to determine the stress and strain fields near the growing tip, and the ratio of the far field applied energy release rate to the crack tip energy release rate. The results of the finite element calculations are then compared to analytical models that assume the linear isotropic K-field solution holds for either the near tip stress or strain field. Ultimately, the model is able to account for the experimentally observed toughness enhancement in ferroelastic ceramics.     

NDE of metal damage: ultrasonics with a damage mechanics model

This research describes a nondestructive method for the quantitative estimation of property variations due to damage in metal materials. The method employs a damage mechanics model, which accounts for stiffness degradation and damage evolution of a metal medium with a measurement of ultrasonic velocity. In order to describe the progressive deterioration of materials prior to the initiation of macrocracks, we have developed a new damage mechanics model. Thereafter, a finite element model valid for numerically describing such damage process has been developed by ABAQUS/Standard code, and correlations between damage state, elastic stiffness and plastic strain could be found by the results of the finite element simulation. The property variations due to damage evolution are calculated based on the Mori–Tanaka theory, and then the ultrasonic velocity can be predicted by Christoffel’s equation. When the measured velocity is coupled with the theoretically predicted velocity, the unknown damage variable is solved, from which other residual properties are determined by the predictions of damage model. The proposed technique is performed on type 304 stainless steel bars. The numerical results obtained by the simulation were compared with experimental ones in order to verify the validity of the proposed finite element model and good agreement was found. It is shown that the damaged properties of metals can be estimated accurately by the proposed method.     

Homogenization of intergranular fracture towards a transient gradient damage model

This paper focuses on the intergranular fracture of polycrystalline materials, where a detailed model at the meso-scale is translated onto the macro-level through a proposed homogenization theory. The bottom-up strategy involves the introduction of an additional macro-kinematic field to characterize the average displacement jump within the unit cell. Together with the standard macro-strain field, the underlying processes are propagated onto the macro-scale by imposing the equivalence of power and energy at the two scales. The set of macro-governing equations and constitutive relations are next extracted naturally as per standard thermodynamics procedure. The resulting homogenized microforce balance recovers the so-called ‘implicit’ gradient expression with a transient nonlocal interaction. The homogenized gradient damage model is shown to fully regularize the softening behavior, i.e. the structural response is made mesh-independent, with the damage strain correctly localizing into a macroscopic crack, hence resolving the spurious damage growth observed in many conventional gradient damage models. Furthermore, the predictive capability of the homogenized model is demonstrated by benchmarking its solutions against reference meso-solutions, where a good match is obtained with minimal calibrations, for two different grain sizes.     

Regularized formulation of the variational brittle fracture with unilateral contact: Numerical experiments

This paper presents a modified regularized formulation of the Ambrosio-Tortorelli type to introduce the crack non-interpenetration condition in the variational approach to fracture mechanics proposed by Francfort and Marigo [1998. Revisiting brittle fracture as an energy minimization problem. J. Mech. Phys. Solids 46 (8), 1319-1342]. We focus on the linear elastic case where the contact condition appears as a local unilateral constraint on the displacement jump at the crack surfaces. The regularized model is obtained by splitting the strain energy in a spherical and a deviatoric parts and accounting for the sign of the local volume change. The numerical implementation is based on a standard finite element discretization and on the adaptation of an alternate minimization algorithm used in previous works. The new regularization avoids crack interpenetration and predicts asymmetric results in traction and in compression. Even though we do not exhibit any gamma-convergence proof toward the desired limit behavior, we illustrate through several numerical case studies the pertinence of the new model in comparison to other approaches.     

A multiresolution continuum simulation of the ductile fracture process

With the advancement in computational science that is stepping into the Exascale era and experimental techniques that enable rapid reconstruction of the 3D microstructure, quantitative microstructure simulations at an unprecedented fidelity level are giving rise to new possibilities for linking microstructure to property. This paper presents recent advances in 3D computational modeling of ductile fracture in high toughness steels. Ductile fracture involves several concurrent and mutually interactive mechanisms at multiple length scales of microstructure. With serial sectioning tomographic techniques, a digital dataset of microstructure features associated with the fracture process has been experimentally reconstructed. In this study, primary particles are accurately and explicitly modeled while the secondary particles are modeled by a two scale multiresolution continuum model. The present numerical simulation captures detailed characteristics of the fracture process, such as zigzag crack morphology, critical void growth ratios, local stress triaxiality variation, and intervoid ligament structure. For the first time, fracture toughness is linked to multiscale microstructures in a realistic large 3D model.     

CDPM2: A damage-plasticity approach to modelling the failure of concrete

A constitutive model based on the combination of damage mechanics and plasticity is developed to analyse the failure of concrete structures. The aim is to obtain a model, which describes the important characteristics of the failure process of concrete subjected to multiaxial loading. This is achieved by combining an effective stress based plasticity model with a damage model based on plastic and elastic strain measures. The model response in tension, uni-, bi- and triaxial compression is compared to experimental results. The model describes well the increase in strength and displacement capacity for increasing confinement levels. Furthermore, the model is applied to the structural analyses of tensile and compressive failure.     

A new failure mechanism in thin film by collaborative fracture and delamination: Interacting duos of cracks

When a thin film moderately adherent to a substrate is subjected to residual stress, the cooperation between fracture and delamination leads to unusual fracture patterns, such as spirals, alleys of crescents and various types of strips, all characterized by a robust characteristic length scale. We focus on the propagation of a duo of cracks: two fractures in the film connected by a delamination front and progressively detaching a strip. We show experimentally that the system selects an equilibrium width on the order of 25 times the thickness of the coating and independent of both fracture and adhesion energies. We investigate numerically the selection of the width and the condition for propagation by considering Griffith's criterion and the principle of local symmetry. In addition, we propose a simplified model based on the criterion of maximum of energy release rate, which provides insights of the physical mechanisms leading to these regular patterns, and predicts the effect of material properties on the selected width of the detaching strip.