13C‐NMR study on cure‐accelerated phenol‐formaldehyde resins with carbonates

Both liquid‐ and solid‐state carbon‐13–nuclear magnetic resonance (¹³C‐NMR) spectroscopies were used to investigate the cure acceleration effects of three carbonates (propylene carbonate, sodium carbonate, and potassium carbonate) on liquid and cured phenol‐formaldehyde (PF) resins. The liquid‐phase ¹³C‐NMR spectra showed that the cure acceleration mechanism in the propylene carbonate‐added PF resin seemed to be involved in increasing reactivity of the phenol rings, whereas the addition of both sodium carbonate and potassium carbonate into PF resin apparently resulted in the presence of ortho–ortho methylene linkages. Proton spin‐lattice rotating frame relaxation time (T_1ρH) measured by solid‐state ¹³C cross polarization/magic‐angle spinning NMR spectroscopy was smaller for the cure‐accelerated PF resins than that of the control PF resin. The result indicated that the cure‐accelerated PF resins are less rigid than the control PF resin. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 1284–1293, 2000     

13C‐NMR study on the structure of phenol‐urea‐formaldehyde resins prepared by methylolureas and phenol

Phenol‐urea‐formaldehyde (PUF) resins were synthesized by reacting mixture of methylolureas (MMU), phenol, and formaldehyde. The structure of PUF cocondensed resins at different stages of reaction were analyzed by liquid ¹³C nuclear magnetic resonance (NMR) spectroscopy. The liquid ¹³C‐NMR analysis indicated that methylolureas had the dominant content in MMU with the reaction between urea and formaldehyde under the alkaline condition. The PUF cocondensed resins had no free formaldehyde. methylolureas were well incorporated into the cocondensed resins by reacting with phenolic units to form cocondensed methylene bridges. The second formaldehyde influenced the further reaction and the structure of the PUF resins. The resins with the prepared method of PUFB possessed relatively high degree of polymerization and low proportion of unreacted methylol groups. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Optimizing the conditions of quantitative 13C-NMR spectroscopy analysis for phenol–formaldehyde resol resins

The experimental time of ¹³C-NMR quantitative analysis of phenol–formaldehyde resins was reduced so that quantitativeness was maintained. The quantitative spectra of 14 model resins were obtained using a gated decoupling technique suppressing the NOE. The paramagnetic additive, Cr(acac)₃, was used to shorten relaxation times of carbon atoms. The use of Cr(acac)₃ was optimized in two deuterated solvents, DMSO and acetone. To reach short relaxation times and further the measurement times, the concentration of relaxation reagent, the delay time, and the number of NMR scans were optimized. Quantitativeness was proved by analyzing the spectra of accurate mixture of model compounds, and the spectra of the condensed model resins. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 1805–1812, 1998     

Characterization of phenol–urea–formaldehyde resin by inline FTIR spectroscopy

Phenol–urea–formaldehyde (PUF) resins were synthesized by a two‐step polymerization process. The first step was the synthesis of 2,4,6‐trimethylolphenol (TMeP) from phenol and formaldehyde, under alkaline conditions. In the second step PUF resins were synthesized by the reaction of TMeP with urea, under acidic and alkaline conditions. The influence of temperature on the synthesis of TMeP was investigated. The molar ratio between TMeP and urea was varied to study the composition effect on the second step of the PUF synthesis and final product properties. Synthesis of TMeP and PUF resins were monitored by inline FTIR‐ATR system. Analytical methods, such as differential scanning calorimetry, nuclear magnetic resonance, thermogravimetric analysis, and infrared spectroscopy were used for characterization of TMeP and PUF resins. Obtained PUF resins were cured and tested on flexural strength. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci, 2006     

Solid‐state 13C‐NMR and study of the subproducts obtained from corn industry

The two types of commercial corn flour subproducts from the Brazilian corn industry containing starch with low fat and with fat were investigated by solid‐state NMR techniques to improve their uses. From the NMR techniques used, it was characterized that after a treatment the quantity of fibers decreased. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 1680–1685, 2002; DOI 10.1002/app.10547     

High‐resolution 13C–nuclear magnetic resonance study of heterogeneous amorphous polymers

The combination of solid‐state nuclear magnetic resonance (NMR) techniques is very helpful for examining the behavior of heterogeneous amorphous polymers. With the magic‐angle spinning (MAS) technique, employing special conditions, only the mobile fraction of the molecule can be assigned. Cross‐polarization magic‐angle spinning (CPMAS) permits the evaluation of changes in the NMR line shapes and chemical shifts. The employment of proton spin‐lattice relaxation times (T₁ and T₁ρ) gives useful information on the molecular dynamic in heterogeneous polymers. From these parameters the response of the molecular mobility behavior of the polymer chains can be obtained. The results of the present work are discussed in this article in terms of molecular mobility and domain formations of heterogeneous amorphous polymers in order to understand the relations in the structure–mobility property. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 473–476, 2003     

Structural analysis of oriented poly(ε‐caprolactone) including CaCO3 particles with 13C solid‐state NMR

The results of a study of the relation between the oriented structure and drawn Poly(ε‐caprolactone) specimens including CaCO₃ particles and their dynamic mechanical properties are presented. The loss elasticity, E″, showed almost the same curve for both undrawn sheets and drawn sheets as a function of CaCO₃ content. On the other hand, the storage modulus, E′, of drawn sheets increased nonlinearly with increasing CaCO₃ content, and their curve showed lower E′ values than those of undrawn sheets. By simulation of ¹³C CP NMR spectra of drawn PCL/CaCO₃ sheets, both oriented and unoriented components were observed. The distribution parameter, p, of drawn PCL/CaCO₃ sheets was 13°, which was larger than those (8°) of drawn PCL. Further, the fraction of the unoriented component increased with increasing CaCO₃ content. Thus, adding CaCO₃ particles into the PCL, the arrangement of the oriented component was disturbed and decreased. In addition, from the line shape analyses of ¹³C CP MAS NMR spectra, four peaks were obtained in not only undrawn sheets but also in drawn sheets of both PCL and PCL/CaCO₃ compounds. Besides, structural change occurred at only drawn PCL/CaCO₃ sheets. Therefore, the change in dynamic mechanical properties observed only for drawn PCL/CaCO₃ sheets were strongly dependent on the orientational structure, which was formed under shear stress of the stretching drawn process. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 2376–2382, 2001     

Preparation of phenol–urea–formaldehyde copolymer adhesives under heterogeneous catalysis

A new synthetic strategy for PUF copolymers based on three steps was developed. In the first step, two precondensates of phenol with formaldehyde and urea with formaldehyde, respectively, were produced. In the second step, the two precondensates were mixed and condensed using a heterogeneous catalyst in a tube reactor at 90°C. The last step is a vacuum distillation to reach the final copolymer compositions. With regard to the properties, the products can be used as adhesive. The copolymers were analysed by gel permeation chromatography (GPC), ¹³C‐NMR‐spectroscopy, and MALDI‐TOF mass spectrometry. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 2946–2952, 2006     

Properties of compression‐molded plates made from wood powders impregnated with liquefied wood‐based novolak‐type phenol‐formaldehyde resins

Novolak‐type phenol‐formaldehyde (PF) resins with solution form were prepared by reacting phenol‐liquefied Cryptomeria japonica (Japanese cedar) wood with formalin in the presence of methanol. Wood powders of Albizzia falcate (Malacca albizzia) impregnated with these resins were air dried followed by an oven‐dried at 60°C. DSC analysis showed the PF resin existing in wood powders could be melted, and could be cured if hexamine was mixed and heated at high temperature. Compression‐molded plates made with PF resin impregnated woods had a high degree of curing reaction. However, compression‐molded plates hot‐pressed at 180°C for 8 min or 200°C for 5 min had better internal bonding strength and dimensional stability than others. Premixing hexamine with PF resin and impregnating into wood powders simultaneously could enhance the reactivity of PF resin, but it was not useful for improving the properties of compression‐molded plates. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Syntheses and properties of low‐level melamine‐modified urea–melamine–formaldehyde resins

Syntheses of urea–melamine–formaldehyde (UMF) resins were studied using 2–12% melamine levels and UF base resins that were preadvanced to various different extents. The melamine reaction was carried out at pH 6.3 with F/(U + M) mole ratio of 2.1 until a target viscosity of V was reached (Gardener–Holdt) and then the second urea added at pH 8.0 to give a final F/(U + M) mole ratio of 1.15. Analyses with ¹³C‐NMR and viscosity measurements showed that MF components react fast and the UF components very slowly in the melamine reaction. Therefore, as the extent of preadvancement of UF base resin was decreased, the reaction time to reach the target viscosity became longer and the MF resin components showed high degrees of polymerization. The overpolymerization of MF components resulted in increasingly more opaque resins, with viscosity remaining stable for more than a month. As the preadvancement of UF base resin was increased, the extent of advancement of MF components decreased, to give clearer resins, with viscosity slowly increasing at room temperature. Overall, preadvancing the UF base resin components to an appropriate extent was found to be a key to synthesizing various low‐level melamine‐modified UMF resins. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2559–2569, 2004     

Reactions of phenolic ester alcohol with aliphatic isocyanates—transcarbamoylation of phenolic to aliphatic urethane: A 13C‐NMR study

Reactions of aliphatic isocyanates with a phenolic ester alcohol (PHEA) were investigated using ¹³C‐NMR spectroscopy. PHEA has two reactive sites: a phenolic  OH group and a secondary aliphatic  OH group. Both  OH groups react with the isocyanate groups. With an organotin catalyst, dibutyltin dilaurate (DBTDL), the aliphatic  OH group reacts first. With a tertiary amine catalyst, 1,4‐diazabicyclo[2.2.2]octane (DABCO), or triphenylphosphine (Ph₃P) or even in the absence of a catalyst at room temperature (RT) the phenolic  OH group reacts first. With the organotin catalyst, the reactions are generally complete in a day at RT. With DABCO or triphenylphosphine or DNNDSA catalysts, the reactions are almost complete only in 3–4 days at RT in ethyl acetate or acetonitrile. Uncatalyzed reactions are slower. With an acid catalyst such as dinonylnaphthalenedisulfonic acid (DNNDSA), both  OH groups react with the isocyanate. When equimolar quantities of PHEA and hexamethylenediisocyanate (HDI) polymerize at RT or reflux in the presence of a catalyst, both  OH groups react, with the phenol reacting slowly. Upon refluxing, the phenolic  OH‐based urethane slowly rearranges (transcarbamoylation) to the aliphatic  OH‐based urethane. DABCO and Ph₃P catalysts effect this rearrangement at a much slower rate than does the acid catalyst. In the presence of a catalytic amount of DBDTL in a refluxing solvent, this rearrangement is complete in 2 h. By refluxing the phenolic–OH‐based urethane in isopropanol, the mechanism of transcarbamoylation was found to be intermolecular. The mechanism is likely to involve deblocking of the phenolic urethane and subsequent reaction of the isocyanate generated, with the aliphatic  OH group. This conclusion was confirmed by differential scanning calorimetry (DSC) experiments. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 2212–2228, 2000     

Synthesis–structure–performance relationship of cocondensed phenol–urea–formaldehyde resins by MALDI‐ToF and 13C NMR

Matrix assisted laser desorption ionization time of flight (MALDI‐ToF) mass spectrometry has consistently confirmed on a number of PUF resins that phenol–urea cocondensates exist in phenol–urea–formaldehyde (PUF) resins. A noticeable proportion of methylene‐linked phenol to urea cocondensates were detected in all the PUF resins tried, alongside methylene bridges connecting phenol to phenol and urea to urea. The PUF, PF, and UF oligomers formed were identified. Variations of the PUF preparation procedure did always yield a certain proportion of the mixed phenol to urea cocondensates. Their relative proportion was determined and related the synthesis procedure used. Comparison of the MALDI‐ToF results with a ¹³C NMR investigation showed that in a real PUF resin in which phenol to urea cocondensates were identified the methylene bridge NMR signal at 44 ppm, characteristic of phenol to urea unsubstituted model compound cocondensates, does not appear at all. This confirmed that this peak cannot be taken as an indication of the existence of phenol and urea condensation under actual resin preparation conditions. The peak indicating cocondensation in PUF resins in which the phenolic nuclei and urea are substituted appears instead at 54.7–55.0 ppm. Thermomechanical analysis has again confirmed that the resin gel times greatly accelerates with increasing urea molar content. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Determination of monomer sequence distribution in EPDM by 13C‐NMR: Third monomer effects

The methods for sequencing ethylene–propylene copolymers (EPMs) by ¹³C‐NMR were extended to account for third monomer effects. The equations for calculating the ethylene content and monomer sequence distribution in EPMs were corrected for the presence of the third monomers 1,4 hexadiene, 2‐ethylidene‐5‐norbornene, and 5,8‐dicyclopentadiene that display resonances that overlap with the main chain EPM carbons. These corrections dramatically reduce the standard deviation among equivalent calculation methods. We also examined the effects of experimental conditions on the sequencing data including the choice of solvent, Cr³⁺ doping, and the presence of the nuclear Overhauser effect. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 523–530, 1999     

Study of propylene‐1‐butene‐ethylene terpolymer and reactor blend by TREF and 13C‐NMR

A terpolymer of propylene‐1‐butene‐ethylene (TERPO) and a reactor mixture of TERPO with an ethylene‐1‐butene copolymer (BLEND) were completely characterized by TREF, ¹³C‐NMR, DSC, and GPC, from which special equations for quantitative ¹³C‐NMR were derived. TERPO was shown to be composed mainly of highly isotactic propene and similar amounts of ethylene and 1‐butene. BLEND fractions were composed of variable amounts of TERPO and a random copolymer of ethylene‐1‐butene. The blend of TERPO and copolymer acts as two independent phases, each having its own elution temperatures dependent only on its crystallizability, itself only influenced by the comonomer content. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 1880–1890, 2001     

Solid‐state 13C‐NMR study on bismaleimide/diamine polymerization: Structure,control of particle size,and mechanical properties

Bismaleimide polymers (BMI) are known for their good thermal stability and are used in a temperature range of 200–250°C, but they are brittle. New generations of BMIs with added comonomers or elastomers are less fragile. During the polymerization, the main reactions involved are the Michael's reaction (addition of a BMI with an aromatic diamine) and the ene reaction. Because the chemical structure of the network is dependent on the temperature, the reaction kinetics as a function of the thermal cycles of processing are compared using solid‐phase ¹³C‐NMR. The morphology of the two‐phase structure and the mechanical properties (K_IC) are also studied. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 2379–2388, 2000     

Effect of F/P and OH/P molar ratios and condensation viscosity on the structure of phenol‐formaldehyde resol resins for overlays—A statistical study

A two‐level full factorial experimental design with three variables, formaldehyde‐to‐phenol (F/P) molar ratio, hydroxyl‐to‐phenol (OH/P) molar ratio, and condensation viscosity was implemented to determine the effect of the variables on the structure of phenol‐formaldehyde resol resins for paper overlay impregnation. Ten resins were prepared with F/P molar ratios between 1.9 and 2.3, OH/P molar ratios between 0.09 and 0.13, and condensation viscosities between 60 and 180 mPa s. The effect of these three independent variables on the chemical structure was analyzed by ¹³C‐NMR spectroscopy, on the molecular weight distribution by gel permeation chromatography, and on the reactivity by differential scanning calorimetry. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 2942–2948, 2004     

Thermal oxidative and photo‐oxidative degradation of polytetrahydrofuran studied using 1H NMR, 13C NMR and GPC

The products and mechanism of the thermal oxidative degradation at 180 °C and the photo‐oxidative degradation at 40 °C of polytetrahydrofuran have been investigated using ¹H NMR, ¹³C NMR and GPC. The NMR analysis was assisted by the use of DEPT ¹³C spectra, two‐dimensional NMR spectroscopy (COSY, HMQC and HMBC) and chemical shift simulation software. The NMR spectra of both thermally and photolytically degraded samples were similar showing that the degradation mechanisms were similar. GPC indicated that both chain scission, leading to lower molar mass products, and chain extension, leading to higher molar mass products, occurred initially. NMR analysis of the initial soluble degraded polymers showed that chain scission resulted in formate, aldehyde, propyl ether, butyl ether and propanoyl chain ends, and in‐chain ester groups were also formed. For longer periods of degradation, crosslinked gels were formed but these were not amenable to detailed structural characterisation by high‐resolution NMR to determine the crosslink mechanism. Copyright © 2004 Society of Chemical Industry     

A very simple empirical kinetic model of the acid‐catalyzed cure of urea–formaldehyde resins

The hot pressing operation is the final stage in MDF (medium density fiberboard) manufacture; the fiber mat is compressed and heated up to promote the cure of the resin. The aim of the investigations is to study the curing reactions of UF (Urea–Formaldehyde) resins as commonly used in the production of MDF, and to develop a simplified kinetic model. This investigation has combined Raman spectroscopy to study the reaction cure and ¹³C‐NMR for the quantitative and qualitative characterization of the liquid and still uncured resin. Raman spectroscopy was found very interesting for the study of the resin cure and permitted to obtain kinetic data as the basis for a simple empirical model, considering a homogeneous irreversible reaction of a single kind of methylol group and ureas with rate constants depending on their degree of substitution. Although these results can provide a better understanding of the composition and the cure of an UF resin, several issues remain open, such as the influence of the reversibility of the reactions taking place during the curing process as well as the possible formation of cyclic groups in the resin. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 5977–5987, 2006     

Examination of selected synthesis and room‐temperature storage parameters for wood adhesive‐type urea–formaldehyde resins by 13C‐NMR spectroscopy. IV

Typical particleboard wood‐adhesive urea–formaldehyde (UF) resins, synthesized with formaldehyde/first urea (F/U₁) mol ratios of 1.80, 2.10, and 2.40 and the second urea added to an overall F/U ratio of 1.15, in weak alkaline pH, were allowed to stand at room temperature over a period of 50 days. ¹³C‐NMR of time samples taken over the storage period showed gradual migration of hydroxymethyl groups from the polymeric first‐urea components to the monomeric second‐urea components and also an advancing degree of polymerization of resins by forming methylene and methylene ether groups involving the second urea. These phenomena that varied with the F/U₁ mol ratios used in the resin syntheses due to the varying polymer branching structures resulted in the first step of resin synthesis. Varying viscosity decreases and increases of the resins also occurred. Due to these chemical and physical changes, the particleboards that bonded with the sampled resins showed varying bond strength and formaldehyde‐emission values, indicating process optimizations possible to improve bonding and formaldehyde‐emission performances. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 1155–1169, 2001     

Effects of urea and curing catalysts added to the strand board core‐layer binder phenol–formaldehyde resin

Effects of adding urea to the strand board core‐layer phenol–formaldehyde (PF) resin were investigated in conjunction with cure‐accelerating catalysts. Ten percent urea based on the liquid resin weight was added at the beginning, at three different middle stages of polymerization, and at the end of PF resin synthesis. No significant cocondensation between the urea and PF resin components occurred as identified by ¹³C NMR analyses, which corroborated well with the curing and strand board bonding performance test results. The various urea addition methods resulted in resins that slightly differ in the various tests due to the urea's temporary holding capacity of formaldehyde. The preferred method of urea addition was found to do it in the later part of PF resin synthesis for convenience, consistency, and slightly better overall performance. Some cure‐accelerating catalysts were shown to reduce the thickness swelling of strand boards. This study showed the usefulness of adding some urea to strand board core‐layer binder PF resins of replacing higher cost phenolic components with lower cost urea. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007