Ni/CeO2–MgO catalysts supported on stainless steel plates for ethanol steam reforming

Ni/CeO₂–MgO catalysts on powder form and supported on stainless steel plates were prepared, characterized and tested towards hydrogen generation via the steam reforming reaction of ethanol. The structured catalyst was prepared by the dip-coating technique. The coatings obtained over the stainless steel plates were homogeneous and retained their integrity after the reaction experiences. The samples were characterized by SEM, TEM, XRD, ICP-AES, TPR, OSC and N₂ adsorption–desorption measurements. Catalysts presented very good stability under reaction conditions for 16 h on-stream, without showing a significant variation in the activity or product distribution. The structured catalysts presented similar activities and selectivities respect to those of the powder, whereby the deposition method did not modify the catalytic properties of the particulate material. The presence of the AISI 430 stainless steel substrate also had not a significant influence on the performance of the deposited material.     

Boosting hydrogen production by ethanol steam reforming on cobalt-modified Ni–Al2O3 catalyst

Ethanol steam reforming (ESR) is one of the most promising reliable and recyclable technologies for hydrogen production. However, the development of robust, efficient Ni-based catalysts that minimize metal sintering and carbon deposition remains a key challenge. The influence of cobalt loading and ESR conditions on H₂ selectivity and catalytic stability is the focus of this study. Ni–Co/Al₂O₃ catalysts with various Co percentages were prepared by the co-impregnation method and complementary characterization tests were performed. Among the catalysts tested, Ni–Co/Al₂O₃ (5 wt% Co) exhibited the smallest metal crystallite size, the highest surface area, and the best catalytic performance. Thereafter, the effects of temperature, LHSV and S:C molar ratio were studied. 100% ethanol conversion and maximum H₂ selectivity (95.14%) were reached at 600 °C, 0.05 L/g_cat.h and S:C molar ratio of 12:1. Furthermore, ethanol turnover frequency (TOF) was computed for each catalyst. TOF results showed that the Ni–Co interaction had an impact on the catalytic activity. Finally, Ni2CoAl was subjected to 50-h stability test and only 6.12 mg_carbon/g_cat.h coke deposition was observed.     

Effects of CaO addition on Ni/CeO2–ZrO2–Al2O3 coated monolith catalysts for steam reforming of N-decane

A series of 10 wt%Ni/CeO₂–ZrO₂–Al₂O₃ (10%Ni/CZA) coated monolith catalysts modified by CaO with the addition amount of 1 wt%~7 wt% are prepared by incipient-wetness co-impregnation method. Effects of CaO promoter on the catalytic activity and anti-coking ability of 10%Ni/CZA for steam reforming of n-decane are investigated. The catalysts are characterized by N₂ adsorption-desorption, XRD, SEM-EDS, TEM, NH₃-TPD, XPS, H₂-TPR and Raman. The results show that specific surface area and pore volume of as-prepared catalysts decrease to some extent with the increasing addition of CaO. However, the proper amounts of CaO (≤3 wt%) significantly enhance the catalytic activity in terms of n-decane conversion and H₂ selectivity mainly due to the improved dispersion of NiO particles (precursor of Ni particles). As for anti-coking performance, reducibility of CeO₂ in composite oxide support CZA is promoted by CaO resulting in providing more lattice oxygen, which favors suppressing coke formation. Moreover, the addition of CaO reduces the acidity of 10%Ni/CZA, especially the medium and strong acidity. But far more importantly, a better dispersion of NiO particles obtained by proper amounts of CaO addition is dominant for the lower carbon formation, as well as the higher catalytic activity. For the spent catalysts, amorphous carbon is the main type of coke over 10%Ni–3%CaO/CZA, while abundant filamentous carbon is found over the others.     

Ni/Ru–Mn/Al2O3 catalysts for steam reforming of toluene as model biomass tar

The catalytic steam reforming of the major biomass tar component, toluene, was studied over two commercial Ni-based catalysts and two prepared Ru–Mn-promoted Ni-base catalysts, in the temperatures range 673–1073 K. Generally, the conversion of toluene and the H₂ content in the product gas increased with temperature. A H₂-rich gas was generated by the steam reforming of toluene, and the CO and CO₂ contents in the product gas were reduced by the reverse Boudouard reaction. A naphtha-reforming catalyst (46-5Q) exhibited better performance in the steam reforming of toluene at temperatures over 873 K than a methane-reforming catalyst (Reformax 330). Ni/Ru–Mn/Al₂O₃ catalysts showed high toluene reforming performance at temperatures over 873 K. The results indicate that the observed high stability and coking resistance may be attributed to the promotional effects of Mn on the Ni/Ru–Mn/Al₂O₃ catalyst.     

Ni–Re alloy catalysts on Al2O3 for methane dry reforming

Methane reforming with CO₂ is still of great interest due to growing demand creating a continuous need for new hydrogen sources. The main difficulty in this reaction is the deactivation of the catalyst due to the formation of carbon deposits on its surface. Herein, a series of commercial nickel catalysts supported on α-Al₂O₃ and modified with different amounts of rhenium (up to 4 wt%) was investigated. It was revealed that Re addition causes the formation of Ni–Re alloy during high temperature reduction, which was confirmed in deep XRD and STEM studies. The addition of Re positively influences not only the stability of the catalyst, but also increases its activity in the DRM reaction carried out in a Tapered Element Oscillating Microbalance (TEOM). The formation of Ni–Re alloy played a significant role in enhancing the properties of the catalyst.     

The effect of different atmosphere treatments on the performance of Ni/Nb–Al2O3 catalysts for methane steam reforming

Methane steam reforming is currently the most widely used hydrogen production reaction in industry today. Ni/Nb–Al₂O₃ catalysts were prepared by treatment under H₂, N_2, and air atmosphere prior to reduction and applied for methane steam reforming reaction at low temperature (400–600 °C). The hydrogen-treated catalysts increased catalytic activity, with 55.74% methane conversion at S/C = 2, GSVH of 14400 mL g^?1 h^?1 and 550 °C. The H₂ atmosphere treatment enhanced the Ni–Nb interaction and the formation of stable, tiny, homogeneous Ni particles (6 nm), contributing to good activity and stability. In contrast, the catalysts treated with nitrogen and air showed weaker interactions between Ni and Nb species, whereas the added Nb covered the active sites, which caused the decrease in activity. Meanwhile, carbon accumulation was also observed. This work is informative for preserving small nano-sized nickel particles to enhance catalytic performance.     

Catalytic performance of Samarium-modified Ni catalysts over Al2O3–CaO support for dry reforming of methane

Mesoporous calcina-modified alumina (Al₂O₃–CaO) support was produced through the simple and economical co-precipitation method, then nickel (Ni, 10 wt%) and samarium (Sm, 3 wt%) ions loaded by two-solvent impregnation and one-pot strategies. The unpromoted/samarium-promoted catalysts were evaluated using X-ray Diffraction (XRD), High-Resolution Transmission Electron Microscopy (HR-TEM), nitrogen adsorption-desorption, Temperature Programmed Oxidation/Reduction (TPR/TPO), and Field Emission Electron Scanning Microscopy (FE-SEM) methods, then investigated in methane dry reforming. The results revealed that with adding samarium to Ni catalyst through impregnation method, the average Ni crystallite size and specific surface area decreased from 11.5 to 5.75 nm and from 76.08 to 30.9 m²/g, respectively; as a result, the catalytic activity increased from about 50% to 68% at 700 °C. Furthermore, the TPO and FE-SEM tests indicated the formation of carbon with nanotube nature on the catalyst surface.     

Bifunctional Ni–CaO catalysts modified with CeO2 and inert Ca12Al14O33 for sorption-enhanced steam reforming of ethanol

In this work, sorption-enhanced steam reforming of ethanol (SE-SRE) process was studied using Ni–CaO-based bifunctional catalysts modified with Ca₁₂Al₁₄O₃₃ (mayenite) and CeO₂. The CaO and CaO/Ca₁₂Al₁₄O₃₃ sorbents were synthesized by a sol-gel method and, subsequently, CeO₂ and Ni were added by the incipient wetness impregnation method. These materials were characterized by BET surface area, thermogravimetric analysis (TGA), in situ X-ray diffraction (XRD), and in situ X-ray absorption near edge structuare (XANES). In addition, the catalysts were tested on 10 cycles of SE-SRE reaction and regeneration. In general, the characterization results revealed an inverse relationship between average crystallite size of CaO and CO₂ sorption capacity. By the in situ XRD/XANES, the addition of the mayenite reduced by half the average crystallite size of CaO and increased the interaction between support and active phase. As a consequence, the catalyst containing mayenite (NiCaAl) showed the best CO₂ capture uptake and stability, which could be justified mitigation of the CaO sintering effect by the inert material presence. Great stability was also observed in the catalytic tests, since the duration of the pre-breakthrough stage for NiCaAl and for the catalyst containing maynite and ceria (NiCaAlCe) remained constant over the reaction cycles. In terms of hydrogen production, NiCaAl catalyst showed the highest H₂ molar fraction during the pre- (90%) and post-breakthrough. The CeO₂ addition slightly favored the methane formation, although did not bring significant benefits in the CO₂ capture and catalytic performance. Therefore, NiCaAl showed the best CO₂ capture capacity and stability, which led to the best SE-SRE performance.     

Synthesis and regeneration of mesoporous Ni–Cu/Al2O4 catalyst in sub-kilogram-scale for methanol steam reforming reaction

A green template-free method is proposed for the synthesis of mesoporous Ni–Cu/Al₂O₄ catalyst in sub-kilogram scale. In the convenient synthetic method, an intermediate is formed via electrostatic forces and hydrogen bonding interactions between the aluminate ions and the metal ions and/or metal hydroxides under suitable pH conditions. The desired Ni–Cu/Al₂O₄ composites, with Ni/Cu molar ratios of 10%, 20% and 30% of Cu at Cu/Al molar ratio of 10.0%, respectively, are then obtained from calcination. The nitrogen adsorption-desorption isotherms show that the Ni–Cu/Al₂O₄ composites have specific surface areas of 136–170 m²g^-1. The Ni–Cu/Al₂O₄ products are used as catalyst materials in the methanol steam reforming (MSR) of hydrogen and are shown to have a high conversion efficiency (>99%), a low methane concentration, good stability, and a high hydrogen yield (H₂/methanol molar ratio ≈ 3.0) at low reaction temperatures in the range of 200–300 °C. In addition, the coke formation on the catalyst surface is less than 1.0 wt% even after a reaction time of 30 h. Notably, the Ni–Cu/Al₂O₄ catalyst can be regenerated by calcination at 800 °C and retains a high methanol conversion efficiency of close to >99% when reused in MSR.     

Combined steam and CO2 reforming of methane (CSCRM) over Ni–Pd/Al2O3 catalyst for syngas formation

In order to syngas formation, combined steam and carbon dioxide reforming of methane (CSCRM) used in the presence of Ni–Pd/Al₂O₃ catalysts, which were synthesized by the sol-gel method. Al₂O₃ supported Ni–Pd catalyst exhibited the appropriate surface area of 176.2 m²/g and high dispersion of NiO phase with an average crystallite size of 11 nm, which was detected on catalyst surface utilizing transmission electron microscopy (TEM). The influence of three independent operating parameters including reaction temperature in the range of 500–1000 °C; (CO₂ + H₂O)/CH₄ ratio, in the range of 1–3 and CO₂/H₂O ratio; in the range of 1–3, were investigated on the responses (i.e., CH₄ conversion, H₂ yield, CO yield, amount of coke formation on the catalyst surface and H₂/CO ratio) in CSCRM by using response surface methodology–central composite design (RSM-CCD) method. The obtained results from ANOVA and the proposed quadratic models could fine forecast the responses. It was seen that the total methane conversion and CO yield was almost accessible at temperatures higher than 850 °C. Moreover, the CO₂/H₂O ratio exhibited no significant effect on the CH₄ conversion, H₂ yield and CO yield of Ni–Pd/Al₂O₃ catalysts in CSCRM reaction. However, the high CO₂/H₂O ratio in inlet feed led to the syngas formation with a low H₂/CO ratio. The results revealed that lower CO₂/H₂O ratio and higher temperature as well as higher (CO₂ + H₂O)/CH₄ ratio help to decrease the coke formation.     

Natural gas reforming of carbon dioxide for syngas over Ni–Ce–Al catalysts

A series of Ni–Ce–Al composite oxides with various Ni molar contents were synthesized via the refluxed co-precipitation method and used for natural gas reforming of CO₂ (NGRC) for syngas production. The effect of Ni molar content, reaction temperature, feed gas ratio and gas hourly space velocity (GHSV) on the Ni–Ce–Al catalytic performance was investigated. The Ni₁₀CeAl catalyst was selected to undergo 30 h stability test and the conversion of CH₄ and CO₂ decreased by 2.8% and 2.6%, respectively. The characterization of the reduced and used Ni₁₀CeAl catalyst was performed using BET, H₂-TPR, in-situ XRD, TEM, and TGA-DTG techniques. The in-situ XRD results revealed that Ce₂O₃, CeO₂ and CeAlO₃ coexisted in the Ni₁₀CeAl catalyst after reduction at 850 °C for 2 h. The results of the TEM analysis revealed that the Ni particle size increased after the NGRC reaction, which mainly caused the catalyst deactivation.     

Ni/Y2O3–ZrO2 catalyst for hydrogen production through the glycerol steam reforming reaction

In the study presented herein, the catalytic activity and stability of a Ni catalyst supported on Y₂O₃–ZrO₂ was examined for the first time in the glycerol steam reforming reaction and compared with a Ni/ZrO₂. The addition of Y₂O₃ stabilized the ZrO₂ tetragonal phase, increased the O₂ storage capacity of the support and the medium strength acid sites of the catalyst, and although the Ni/Zr catalyst had a higher concentration of basic sites, the Ni/YZr presented more stable monodentate carbonates. Moreover, the Ni/YZr had substantially higher Ni surface concentration and smaller Ni particles. These properties influence the gaseous products’ distribution by increasing the H₂ yield and selectivity and preventing the transformation of CO₂ to CO, by inhibiting the reverse water gas shift (RWGS) reaction from taking place. For both catalysts the main liquid products identified were allyl alcohol, acetaldehyde, acetone, acrolein, acetic acid and acetol; these were subsequently quantified. The time-on-stream experiments showed that the Ni/YZr was more stable during reaction and had a higher H₂ yield after 20 h (2.17 in comparison to 1.50 mol H₂/mol C₃H₈O₃, for the Ni/Zr). Extensive investigation of the carbon deposits showed that although lower amounts of coke were deposited on the Ni/Zr catalyst, these structures were more graphitic in nature and had fewer defects, which means they were harder to oxidize. Moreover, transmission electron microscopy (TEM) analysis showed that sintering of Ni nanoparticles during the reaction was significant for the Ni/Zr catalyst, as the mean particle diameter increased from an initial value of 48.2 to 67.9 nm, while it was almost absent on the Ni/YZr catalyst (the mean particle diameter increased from 42.1 to 47.4 nm).     

A comparative study of Ni catalysts supported on Al2O3, MgO–CaO–Al2O3 and La2O3–Al2O3 for the dry reforming of ethane

CO₂ utilization through the activation of ethane, the second largest component of natural and shale gas, to produce syngas, has garnered significant attention in recent years. This work provides a comparative study of Ni catalysts supported on alumina, alumina modified with CaO and MgO, as well as alumina modified with La₂O₃ for the reaction of dry ethane reforming. The calcined, reduced and spent catalysts were characterized employing XRD, N₂ physisorption, H₂-TPR, CO₂-TPD, TEM, XPS and TPO. The modification of the alumina support with alkaline earth oxides (MgO and CaO) and lanthanide oxides (La₂O₃), as promoters, is found to improve the dispersion of Ni, enhance the catalyst's basicity and metal-support interaction, as well as influence the nature of carbon deposition. The Ni catalyst supported on modified alumina with La₂O₃ exhibits a relatively stable syngas yield during 8 h of operation, while H₂ and CO yields decrease substantially for Ni/Al₂O₃.     

Nickel versus cobalt catalysts for hydrogen production by ethanol steam reforming: Ni–Co–Zn–Al catalysts from hydrotalcite-like precursors

The urea hydrolysis method allowed to prepare well-crystallized Ni–Co–Zn–Al Layered Double Hydroxides to be used as precursors of mixed oxide catalysts for the Ethanol Steam Reforming (ESR) reaction. The calcination of the layered precursors gives rise to high surface area mixed oxides, being actually a mixture of a rock salt phase (NiO), a wurtzite phase (ZnO) and a spinel phase.     

Effects of metal loading and support modification on the low-temperature steam reforming of ethanol (LTSRE) over the Ni–Sn/CeO2 catalysts

This article presents the effect of metal loading and support modification with MgO on low-temperature steam reforming of ethanol (LTSRE) over Ni–Sn/CeO₂ catalysts prepare by a single-pot solution combustion synthesis (SCS) method. Atmospheric pressure activity study of these catalysts (0.5 g) is performed at different temperatures (200–400 °C), H₂O:EtOH = 12: 1 mol ratio, and feed flow rate 0.1 ml/min. After 10 h TOS at 400 °C, NiSn(5)/CM12 catalyst with 5 wt.% total metal loading, optimal Sn (Ni:Sn = 14:1), and Ce:Mg = 1:2 mol ratio shows EtOH conversion 100% and H₂ selectivity 70% with low coke deposition. Physicochemical characterizations (XRD, Raman, FESEM, TEM, and N₂ adsorption-desorption) reveal that addition of MgO in CeO₂ and an optimal amount of Sn decrease both Ni and support particle sizes while oxygen storage capacity (OSC) of the support increases (by XPS). Alkaline characteristics of MgO reduces support's acidity and improves active metal-support interaction, as evaluated by NH₃-TPD and H₂-TPR.     

Catalytic steam reforming of bio-oil aqueous fraction for hydrogen production over Ni–Mo supported on modified sepiolite catalysts

Hydrogen will be an important energy carrier in the future and hydrogen production has drawn a great deal of attention to its advantages in efficiency and environmental benefit. Catalytic steam reforming in this study was carried out in a fixed bed tubular reactor with sepiolite catalysts. Sepiolite catalysts modified with nickel (Ni) and molybdenum (Mo) were prepared using the precipitation method. Influential parameters such as temperature, catalyst, steam to carbon ratio (S/C), the feeding space velocity (WHSV), reforming length, and activity of catalyst were investigated and the yields of H₂, CO, CH₄, and CO₂ were obtained. The result of this experiment shows that the acidified sepiolite catalyst with addition of the Ni and Mo greatly improves the activities of catalyst and effectively increases the yield of hydrogen. The favorable reaction condition is as follows: reaction temperature is 700–800 °C; S/C is 16–18; the feeding space velocity is 1.5–2.2 h⁻¹, respectively.     

Hydrogen production from oxidative steam reforming of ethanol over rhodium catalysts supported on Ce–La solid solution

The catalytic behaviors of Rh catalysts supported on Ce–La solid solution in H₂ production from the oxidative steam reforming (OSR) of ethanol were studied for the first time. 1%Rh/Ce_0.7La_0.3O_y exhibits 100% ethanol conversion at 573 K with H₂ yield rate 214 μmol g-cat⁻¹ s⁻¹, which is 150 K lower than that required for comparable performance with 1%Rh/CeO₂. La doping also enhanced the stability by accelerating CH₃COCH₃ conversion and gave low CO selectivity due to the high water gas shift activity. X-ray diffraction and Raman spectroscopy characterizations indicate the formation of Ce–La solid solutions and oxygen vacancies. H₂ temperature-programmed reduction and thermo-gravimetric measurement results confirmed that the redox properties of Rh/CeO₂ were greatly enhanced by La doping, which accelerated ethanol conversion, promoted H₂ yield, and maintained good long–term activity for the OSR reaction.