Observations on the formation of β-Al5FeSi phase in 319 type Al-Si alloys

In Al-Si alloys, the properties are influenced by the shape and distribution of the eutectic silicon particles in the matrix, as also by the iron intermetallics and copper phases that occur upon solidification. The -Al₅FeSi iron intermetallic phase, in particular, is known for its detrimental effect on the properties, and is controlled variously by the iron content and the melt/solidification conditions of the alloy. The formation of the iron intermetallics has been observed in commercial 319 alloy end-chilled castings, obtained from non-treated and treated melts, where the effects of cooling rate, strontium modification and grain refinement have been studied. The volume fraction of -phase formed was seen to increase with the decrease in cooling rate (i.e. with increasing distance from the chill) in the untreated alloy. Sympathetic (preferential) nucleation of the -iron needles was also observed, in which the branching of -needles from a parent needle resulted in the formation of large -needle entities that can cover distances of 1200 m across the matrix surface. The beneficial effect of modification, i.e. strontium addition to the melt, was manifested through its influence on the fragmentation and dissolution of the -needles. The strontium poisons the sites where sympathetic nucleation takes place. Dissolution was accelerated with increasing strontium content, the optimum level being 300 p.p.m. Grain refining, on the other hand, negated the beneficial effect of modification, in that the -needles underwent thickening and the sympathetic nucleation/branching also occurred. The modified alloy was found to possess the lowest volume fraction of -Al₅FeSi phase among the unmodified, modified, grainrefined, and modified/grain-refined alloys.     

Phase transformation and densification during pressureless sintering of Si3N4 with MgO and Y3Al5O12 additives

The - transformation of Si₃N₄ during liquid-phase sintering appears to be controlled by the growth of the -Si₃N₄ grains in the direction perpendicular to thec-axis in the case of MgO additive. The diffusion through the liquid is the rate-controlling step in the case of the Y₄Al₅O₁₂ additive. The density of the sintered body at the solid skeleton stage was influenced by the change in the - transformation rate and/or by a change of the transformation mechanism. The indirect proportionality between the -phase content in the starting powder and the density at the solid skeleton stage was found. The microstructure of the sintered body is influenced by both the -phase content in the starting powder and the chemical composition of the additive. Fine, uniform microstructure with a high aspect ratio of -grains is obtained, when the -phase content in the starting powder is as small as possible and when the - transformation is controlled by grain growth.     

Thermodynamic investigations of liquid Bi-Na and Sn-Na alloys by coulometric titration using β″-alumina

The following double galvanic cell was assembled and the thermodynamic properties of liquid Bi-Na and Sn-Na alloys, and the ion selectivity of -alumina during coulometric titration, were investigated. Mo, Na(I)¦-alumina¦M-Na(I), Mo [I] M-Na(I)¦-alumina¦Au + Au₂Na, Mo [II] (M = Bi or Sn) where M-Na(1) and Au + Au₂Na were used as the common electrode and reference electrode, respectively. Sodium was coulometrically titrated through the -alumina electrolyte of cell I both ways, and the EMFs were measured. It was found that no ion-exchange reaction occurs between the liquid alloys and the -alumina, and only Na was transferred in the -alumina during coulometric titrations. The thermodynamic properties of liquid Sn-Na and Bi-Na alloys were found to be in agreement with the literature.     

First principles study of effect of lattice misfit on the bonding strength of Ni/Ni3Al interface

By using a discrete variational X (DV-X) method, the electronic structures and bonding strengths of Ni/Ni₃Al (or /) interface with different lattice misfits () were calculated in the framework of the nonrelativistic first-principles theory. In order to describe the effect of on the interfacial binding strength and the structural stability of coherent / interface, we calculated the interfacial binding covalent bond density (CBD) and the local environmental total bond overlap population (LTBOP). Very obvious effects of lattice misfits on the electronic structures of coherent / interface were found. On one hand, less than –0.6% negative lattice misfit can increase the binding strength of the /' interface. On the other hand, the local environmental total bonding strength of the /' interface decreases with increasing magnitude of . Therefore, the magnitude and sign of lattice misfit must be carefully controlled to balance the high-temperature creep strength of Ni-base single crystal superalloy and the structural stability of the /' interface when one designs new alloys.     

Mechanical properties and microstructure of β-SiAION-β-SiC composites by pressureless sintering

-SiAION--SiC composites containing up to 12 wt% -SiC were prepared by pressureless sintering. The strength of composites at room temperature remained relatively unchanged, whereas strength at 1200 °C increased for composites. The fracture toughness (K _IC) for composites was higher than that for -SiAION ceramics. The maximum value was 5.4 MPa m^1/2 for 6 wt% -SiC, and this was an improvement of 15% in comparison with -SiAION ceramics. From SEM observations, an improvement inK _IC values was attributed to crack deflections and branching-off of cracks. Intra-granular fractures were frequently observed in -SiAION. From TEM observations, -SiAION crystals were nanocomposites, within which existed the fine crystals in -SiAION crystal. For composite, -SiAION and -SiC crystals were directly in contact. The mismatching zone was observed in -SiC.     

The influence of ageing on the stability of β-γ/γ′ derived microstructures in Ni-Al-Cr-(Co) alloys

Multiphase Ni-Al-(Fe)-(Cr)-(Co)-based intermetallics with (B2)- (A1)/(L1₂), - or - microstructures can exhibit significant room-temperature tensile ductility. In the case of Ni-Al-Cr-based alloys, microstructural development is complicated by the precipitation of -Cr, which can supplant the -phase during ageing of three-phase -/ microstructures. An investigation of the stability, during ageing, of cast Ni-Al-Cr-(Co) alloys with microstructures derived from -/ is reported. In the as-cast condition, the materials investigated consisted of a dendritic matrix containing L1₀ type martensite and interdendritic /. Extensive intra- and interdendritic -Cr precipitation was also observed. The stability during ageing of the interdendritic / microstructure is also considered and transformation of the L1₀ martensite is examined.     

Relationship between the structure and mechanical properties in ß III titanium alloy

The ageing reactions that take place during the heat-treatment of solution-treated III titanium (11.5 wt% Mo, 6 wt% Zr, 4.5 wt% Sn, balance Ti) were followed by detailed structure characterization using electron microscopy. The variations in mechanical properties with heat treatment were also followed systematically. The electron microscopy investigations indicated that the omega phase formed on quenching. The size and volume fraction of the omega phase increased on subsequent ageing,, and phases were found to co-exist at ageing temperatures between 800 and 900° F (427 and 482° C) for short ageing times. From the observations of interfacial dislocations at the/ interface and the precipitation of fine alpha near the omega particles, with a morphology that is characteristic of the prior morphology, it is suggested that the-phase forms directly from the omega phase. The observed increase in yield strength over the solution-treated condition, due to the precipitation of phase, was found to agree well with that predicted by the Orowan hardening mechanism. Since the precipitation of fine ellipsoidal-phase was found to increase the yield strength of the alloy with reasonable ductility, it is suggested that the optimum heat treatment to produce high strength with good ductility in III titanium is to age at 900° F (482° C) for 10 to 25 h.     

Microstructure and mechanical properties of rapidly quenched L20 and L20+L12 alloys in Ni-Al-Fe and Ni-Al-Co systems

Ductile L2₀-type wires and+L1₂-type duplex wires with high strengths and large elongation in the Ni-Al-Fe and Ni-Al-Co ternary systems have been manufactured directly from the liquid state by an in-rotating-water spinning method. The wire diameter was in the range 80 to 180m and the average grain size was 2 to 4m for the wires and 0.2 to 1.0m for the+ wires. _y, _f and _p of the wires were found to be about 360 to 760 MPa, 560 to 960 MPa, and 0.2 to 5.5%, respectively, for the Ni-Al-Fe system, those of the+ wires were about 395 to 660 MPa, 670 to 1285 MPa, and 3.5 to 17%, respectively, for the Ni-Al-Fe system, and about 260 to 365 MPa, 600 to 870 MPa, and 4.0 to 7.0%, respectively, for the Ni-Al-Co system. Cold-drawing caused a significant increase in _y and _f and the values attained were about 1850 and 2500 MPa, respectively, for Ni-20Al-30Fe and Ni-25Al-30Co wires drawn to about 90% reduction in area. The high strengths, large elongation and good cold-workability of the melt-quenched and+ compound wires have been inferred to be due to the structural change into a low-degree ordered state containing a high density of phase boundaries, suppression of grain-boundary segregation and refinement of grain size.     

Compressibility measurements of β- and β″ -alumina

The compressibilities of the a- and c-axes for sodium - and -aluminas were determined up to 10 GPa from the pressure dependence of powder X-ray diffraction measured at room temperature using synchrotron radiation as an X-ray source. Powders of sodium - and -aluminas which were prepared from grinding synthesized single crystals were used as the specimens for X-ray diffraction. The compressibilities of - and -aluminas are 1.5 ± 0.2 ×10^–12 and 1.7 ± 0.2 × 10^–12 Pa^–1 for the a-axis and 2.9 ± 0.2x10^–12 and 1.6 ± 0.2 ×10^–12 Pa^–1 for the c-axis, respectively. For the c-axis, the compressibility of -alumina is larger than that of -alumina. This experimental fact is explained by the different stacking of oxygen layers and the different content in sodium ion between - and -aluminas.     

Reinforcement of molten carbonate fuel cell matrixes by adding rod-shaped γ-LiAlO2 particles

Improvement in strength of -LiAlO₂ matrixes for a molten carbonate fuel cell (MCFC) via addition of rod-shaped -LiAlO₂ particles has been investigated. The rod-shaped -LiAlO₂ particles with the aspect ratio of 9–15 were obtained by heat-treating rod-shaped -LiAlO₂ particles at 800 °C for 3 h, synthesized from the reaction mixture of LiOH--Al₂O₃-NaOH. The -form was very stable for more than 700 h in a molten carbonate environment at 650 °C, while the -form showed both a phase change from - to -LiAlO₂ and a morphology change from rod- to bipyramid-shapes. The average pore size and the porosity of the matrix (550 m thickness) fabricated by tape-casting of the slurry with weight ratio 1.0 of rod-shaped -LiAlO₂ particles to commercial -LiAlO₂ powders (2.0 m dia.) were about 0.12 m and 54%, respectively, after being heat-treated at 650 °C for 2 h. The strength (197 g_f/mm²) of the rod- shaped particle reinforced matrixes was enhanced more than twice as much as that of the non-reinforced -LiAlO₂ matrixes (91 g_f/mm²).     

Characterization of α ? β PbF2 phase transition by several techniques

X-ray Diffraction (XRD), Dynamic-Mechanical Analysis (DMA), Impedance Spectroscopy (IS), and Scanning Electron Microscopy (SEM) have been used to the study of phase transition in PbF₂ pellets pressed uniaxially in the 37 MPa–480 MPa range. A mixture of and phases is detected and the -phase content at room temperature is found to be dependent on the applied load. The dilation results on DMA, the phase identification by XRD, the ionic conductivity results by IS analysis and the SEM micrographs of -PbF₂ pellets show evidences for the increase in -phase content at the expense of the -phase. SEM analysis provided further evidence for specimen sintering under heating at approximately 498 K.     

Morphology of nitrated layers in titanium alloys of different structural classes

This paper generalizes the results of investigations of the effect of nitrogen on titanium alloys at temperatures of isothermal exposure of 800 – 1100°C and gas pressures of 10⁵ – 10^–1 Pa. As a result of nitration, a gas-saturated area appears on the surfaces of the alloys (in addition to the nitride area). Its qualitative and quantitative characteristics depend on the phase composition of the alloys. The gas-saturated area consists of two layers. For all the investigated alloys, the first layer (adjacent to the nitride area) can be described as the -titanium structure stabilized with nitrogen. If the saturation temperature is lower than the temperature of the polymorphic transformation, then the structure of the second layer is identical to the alloy matrix. As a result of nitration in the (+)--region, this structure undergoes the transformation and, for - and pseudo--alloys, turns into an -grain of smaller size but with higher etchability compared to the -structure of the first layer. For (+)-alloys, this is mainly the -phase (-plates) in the -transformed structure. For -alloys, the morphology of the gas-saturated area does not depend on the saturation temperature and is identical to other structural types nitrated in the -region.Karpenko Physicomechanical Institute, Ukrainian Academy of Sciences, L'viv. Translated from Fiziko-Khimicheskaya Mekhanika Materialov, Vol. 29, No. 5, pp. 35–41, September–October, 1993.     

Eutectoid decomposition mechanisms in hypoeutectoid Ti-X alloys

A TEM study has been made of the bainite reaction in five hypoeutectoid Ti-X alloys, where X was successively cobalt, chromium, copper, iron and nickel. Rational orientation relationships were demonstrated amongst eutectoid , eutectoid intermetallic compound and the matrix in Ti-Ni, Ti-Co and Ti-Cr. Formation of Ti₂Co at : boundaries was observed. Eutectoid in bainite was found to be slightly misoriented with respect to proeutectoid , indicating that it is separately nucleated, perhaps sympathetically, rather than the result of the continued growth of proeutectoid . Eutectoid Ti₂Co and Ti₂Cu crystals in bainite were approximately equiaxed whereas Ti-Cr₂ crystals were elongated, a result ascribed to a ledge height-to-spacing ratio / at intermetallic compound crystal: boundaries approaching that of eutectoid (: boundaries in Ti-Cr but not in the other two systems. In the Ti-Fe alloy, eutectoid and eutectoid TiFe were directly observed to have ledged interphase boundaries with their matrix, but with different inter-ledge spacings and growth directions. Observation of pearlite lamellae growing normal to the broad faces of proeutectoid plates in the Ti-Ni alloy indicates that this mode of eutectoid decomposition, like that of bainite, can develop from partially coherent interphase boundaries. The suggestion was offered that pearlite forms when approachesh at the nucleating proeutectoid : interface and that bainite develops when h at this interface.     

Effect of Intense Self-Irradiation on the Phase Composition of Metallic Plutonium

The crystal structure of film samples of "high-level" (based on ²³⁸Pu) and low-level (based on ²³⁹Pu) metallic plutonium during their prolonged (up to 343 days) storage (self-irradiation) at room temperature was studied by X-ray diffraction. In the samples of high-level plutonium, the -Pu and -Pu lattices coexist. In the period of 40-60 days, the other known crystal modifications of plutonium (-Pu, -Pu, -Pu, and -Pu) are also present. Low-level plutonium had only the -Pu lattice. A possible origin of this phenomenon is discussed.     

Non-equilibrium microstructure of hyper-eutectic Al-Si alloy solidified under superhigh pressure

The non-equilibrium microstructures of hyper-eutectic Al-26.6wt%Si solidified under superhigh pressure (5.5 GPa) have been investigated. The results show that there exists a great deal of primary phase in hyper-eutectic Al-Si alloy. The non-equilibrium microstructure for hyper-eutectic Al-Si alloy is composed of primary phase, phase and ( + ) eutectic phase. The solid solubility of Si in phase and the solid solubility of Al in phase increase significantly. The effects of high pressure on the solidification structures of Al-Si alloy are discussed.     

Microstructural study of two LAS-type glass-ceramics and their parent glass

The two glass-ceramics studied here derive from the complex system (MgO,ZnO,Li₂O)-Al₂O₃-SiO₂ and are obtained by controlled devitrification of the same parent glass. Although they have the same chemical composition, one is a -quartz (or -eucryptite) type while the other one is a -spodumene glass-ceramic. A detailed microstructural analysis of these materials has been performed at different scales by several complementary characterization methods (SEM, TEM, DTA, XRD and FTIR). This extensive study has shown the great microstructure difference (grain distribution, grain size, nature of vitreous and crystalline phases) between these two glass-ceramics obtained from the same parent glass.     

Supercarrier Effective Mass Isotope Effect by Interband Scattering

Supercarrier effective mass isotope effect (exponent ) is investigated using a two-band model with interband pair scattering. The corresponding repulsive interaction incorporates besides the dominating electronic (Coulomb) part an electron-phonon contribution inversely proportional to the ionic mass factor. Calculations illustrating the behaviour of T _c , its isotope exponent , and with doping in La _2–x Sr _x CuO ₄ type underdoped system reflect the observed tendencies. ² Both and diminish with doping, the sign of is opposite to . A typical estimation gives || 0.2.     

Influence of the α/β-SiC phase transformation on microstructural development and mechanical properties of liquid phase sintered silicon carbide

The transformation kinetics and microstructural development of liquid phase sintered silicon carbide ceramics (LPS-SiC) are investigated. Complete densification is achieved by pressureless and gas pressure sintering in argon and nitrogen atmospheres with Y2O3 and AlN as sintering additives. Studies of the phase transformation from to -SiC reveals a dependency on the initial -content and the sintering atmosphere. The transformation rate decreases with an increasing -content in the starting powder and in presence of nitrogen. The transformation is completely supressed for pure -SiC starting powders when the additive system consists of 10.34 wt% Y2O3 and 2.95 wt% AlN. Materials without phase transformation showed a homogeneous microstructure with equiaxed grains, whereas microstructures with elongated grains were developed from SiC powders with a high initial /-ratio (>1:9) when phase transformation occurs. Since liquid phase sintered silicon carbide reveals predominantly an intergranular fracture mode, the grain size and shape has a significant influence on the mechanical properties. The toughness of materials with platelet-like grains is about twice as high as for materials with equiaxed grains. Materials exhibiting elongated microstructures show also a higher bending strength after post-HIPing.     

Effect of martensitic transformation in Ti–15 at %V β-phase particles on lamellar boundary decohesion in γ-TiAl Part II Finite element analysis of crack-bridging phenomenon

The commercial finite element package ABAQUS has been used to analyse the crack bridging process by Ti-15 at%V -phase particles dispersed in -TiAl matrix in the presence of particle–matrix decohesion. Both the particle–matrix decohesion potential and the -phase materials constitutive relations are found to have a major effect on the ductility, fracture toughness and failure mode of the – two-phase material. The interface potential is found to primarily affect the distribution of the normal interface strength ahead of the advancing interfacial crack and the mode (gradual versus sudden) of decohesion. The -phase materials constitutive relations are found to influence the location of nucleation of the interfacial cracks and, in turn, the mode of decohesion. A metastable -phase that can plastically deform at low stress levels by undergoing a stress-assisted martensitic transformation, but experience a high rate of strain hardening is found to give rise to the largest levels of ductility and fracture toughness is the – two-phase material. © 1998 Kluwer Academic Publishers     

Nucleation and growth of β′magnesium sialons and their composition limits

Previous reports on the solubility of magnesium in -sialons have been conflicting. The present work shows conclusively that crystalline magnesium sialons with the silicon nitride structure do exist. They are formed by crystallization of magnesium sialon glasses at low temperatures. -magnesium sialon crystals nucleate on -sialon nuclei which are themselves formed by precipitation from Mg-Si-Al-O-N liquids at high temperatures. The current results suggest that -magnesium sialons exist only over a limited composition range within the 3M/4X plane of the Mg-Si-Al-O-N system, which is indicative of some form of ordering within the structure. Although the compositions investigated in the present study are unstable with respect to forsterite above about 1000° C, the possibility of producing -magnesium sialons which are stable at much higher temperatures cannot be fully discounted at present.