磷杂菲类阻燃剂的合成及其与聚磷酸铵复合膨胀体系对环氧树脂的阻燃性能研究

以9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物(DOPO)、五硫化二磷(P2S5)为原料合成9,10-二氢-9-氧杂-10-磷杂菲-10-硫化物(DOPS),并将DOPS与聚磷酸铵(APP)组成复合阻燃剂,用于环氧树脂(EP)的阻燃改性.通过氧指数(LOI)、垂直燃烧(UL-94)、热失重(TGA)、锥形量热(CONE)和扫描电镜(SEM)等方法对改性后的环氧树脂的阻燃性能和阻燃机理进行了测试和分析.实验结果表明,DOPS/APP阻燃体系对EP具有很好的阻燃性能,且复配阻燃剂的阻燃效果比单一的阻燃剂阻燃效果好;其中,当阻燃剂的总添加量达到30%时即W_(DOPS)=10%、W_(APP)=20%时,阻燃EP复合材料的LOI值可达到29.2%,垂直燃烧等级达到UL-94 V-0级,残炭量可达49.3%.     

聚苯氧基磷酸联苯二酚酯/聚磷酸铵膨胀阻燃剂对环氧树脂阻燃性能影响研究

以聚苯氧基磷酸联苯二酚酯(PBPP)与聚磷酸铵(APP)组成复合阻燃剂,对环氧树脂(EP)进行阻燃改性.通过氧指数(LOI)、垂直燃烧(UL-94)、热失重(TGA)、锥形量热(CONE)和扫描电镜(SEM)等方法研究改性环氧树脂的阻燃性能和阻燃机理.结果表明,PBPP/APP体系对EP具有较好的阻燃性能,阻燃剂添加量为10%时能使环氧树脂的氧指数提高到29.6%,垂直燃烧等级达到UL94 V-0级,残炭量大大增加;平均热释放速率下降45.7%,热释放速率峰值下降51.0%,有效燃烧热平均值下降21.1%;TGA、CONE、SEM等综合分析显示了PBPP/APP改性后的环氧树脂比纯环氧树脂具有更高的热稳定性,燃烧后能够形成连续、致密、封闭、坚硬的焦化炭层,在聚合物表面产生有效覆盖、隔绝了氧气,改善了环氧树脂的燃烧性能.     

聚磷酸酯阻燃剂复配蒙脱土及聚磷酸铵对环氧树脂阻燃性能的影响

本文以二氯化磷酸对甲基苯酯和10-(2,5-二羟基苯基)-10-氢-9-氧杂-10-磷杂菲-10-氧化物(ODOPB)为原料,合成了一种新型聚磷酸酯阻燃剂聚磷酸-2-10-氢-9-氧杂-10-磷杂菲-10-氧化物基对苯二酚对甲苯酯(POTP),并采用傅里叶变换红外光谱(FTIR)和核磁共振(~(31)P-NMR,~1H-NMR和~(13)C-NMR)对其结构进行表征.将POTP与蒙脱土(MMT)及聚磷酸铵(APP)组成复合阻燃剂对环氧树脂(EP)进行阻燃改性,通过垂直燃烧(UL-94)、氧指数(LOI)、热失重(TGA)、锥形量热(CONE)和扫描电镜(SEM)等方法研究其对EP的热性能和阻燃性能的影响.结果表明,当阻燃剂添加量为7%时, EP复合材料UL-94测试等级可达V-0级;当添加阻燃剂为9%时,其LOI值可达到27.6%,最大热释放速率(Pk-HRR)下降了50.1%,热释放总量(THR)下降了27.4%,其残炭量高达29%. CONE测试后的残炭形貌研究显示阻燃EP在高温下形成较稳定的致密膨胀炭层,能有效抑制烟毒性气体释放,隔绝可燃气体与空气的交换,从而提高阻燃EP在高温下的热稳定性和阻燃性能.     

DOPO基膦酸铝盐的制备及其阻燃环氧树脂的性能研究

以10-羟基-9-氧杂-10-磷杂菲-10-氧化物(DOPO-OH)和六水合氯化铝为原料合成了一种DOPO基膦酸铝盐(DOPO-Al)阻燃剂,通过红外光谱、扫描电镜、能谱、核磁共振磷谱和热失重表征了其结构,并制备了DOPO-Al阻燃的环氧树脂,通过极限氧指数、锥形量热、热失重和差示扫描量热测试分析了该树脂的阻燃和热性能。结果表明,DOPO-Al为高温阻燃剂,其初始热分解温度(T_(5%))高达595.5℃。DOPO-Al能提高环氧树脂的阻燃性能和耐热性。当DOPO-Al添加量为7.5%(wt)时,环氧树脂的LOI值由24.1%提高至31.3%;在燃烧过程中,使其热释放速率峰值、平均热释放速率、总热释放、总烟释放和总烟产量均降低,使残留物增加幅度高达135%。炭层分析表明DOPO-Al存在凝聚相阻燃机理。环氧树脂的T_(5%)和玻璃化转变温度分别高达368.9℃和161.8℃,所制备阻燃环氧树脂具有较好的热性能。     

环三磷腈-DOPO大分子阻燃剂的 合成及阻燃环氧树脂性能

通过取代反应、 缩合反应和加成反应等合成了一种无机-有机杂化大分子阻燃剂 六-[4-(N-苯基氨基-DOPO-次甲基)苯氧基]环三磷腈(DOPO-PCP), 并利用傅里叶变换红外光谱、 ¹H和 ³¹P核磁共振波谱对其进行结构表征. 将DOPO-PCP用于环氧树脂(DGEBA)阻燃, 得到环氧树脂阻燃固化物, 通过极限氧指数(LOI)、 垂直燃烧测试(UL-94)、 热重分析与锥形量热(Cone)测试等对阻燃环氧树脂固化物的热稳定性及燃烧性能进行分析; 利用扫描电子显微镜及Mapping观察并分析了燃烧碳层的形貌与元素分布. 研究结果表明, 产物的结构符合设计的DOPO-PCP分子结构; 当DOPO-PCP在DGEBA中添加量(质量分数)达12.2%时, 磷含量为1.3%, 制得的阻燃环氧树脂固化物垂直燃烧测试通过UL-94 V-0级, LOI值为36.2%; Cone测试结果表明, DOPO-PCP的添加有效降低了DGEBA燃烧时热量与烟气的释放, 且在高温下碳残余量显著增加. 研究表明DOPO-PCP兼具气相和凝固相阻燃机理, 对DGEBA有良好的阻燃性能.     

新型含磷阻燃剂DOPO-PPO的合成及其阻燃性能

以苯基磷酰二氯,对羟基苯甲醛及9,10-二氢-9-氧杂-10-磷杂菲(DOPO)为原料,合成了一种新型含磷阻燃剂——二[4-(次甲基-羟基-磷杂菲)苯氧基]苯基氧化磷(DOPO-PPO),其结构经1H NMR和IR表征。通过TGA和DTG研究了DOPO-PPO的热稳定性,热降解行为及成炭性能。结果表明:DOPO-PPO的起始热分解温度为210℃,在700℃时残炭为30.4%。以环氧树脂为基材,DOPO-PPO为阻燃剂,二氨基二苯硫砜为固化剂,制备了阻燃环氧树脂(3)。通过极限氧指数(LOI)和垂直燃烧(UL-94)测试了3的阻燃性能。结果表明:当DOPOPPO的添加量为12.0%(质量百分数,即312)时,阻燃级别为V-0级,LOI为34.0%。     

星型绿色磷腈阻燃剂的制备及阻燃环氧树脂性能

从分子结构设计出发,以六氯环三磷腈、对羟基苯甲醛、三氯氧磷及新戊二醇等为原料,制备了一种新型阻燃剂六[4-(5,5-二甲基-1,3,2-二氧杂己内磷酰基)苯氧基]环三磷腈(HDDCPPCP),并将其与聚磷酸铵(APP)和多壁碳纳米管(MWCNT)复配,应用于环氧树脂(EP)中,制备了HDDCPPCP/APP/MWCNT/EP阻燃复合材料.利用极限氧指数(LOI)、水平燃烧(UL-94)、锥形量热(CONE)、拉伸、弯曲和冲击等方法研究该阻燃复合材料的燃烧性能、热性能及力学性能.实验结果表明,保持阻燃体系总质量分数为30%,当MWCNT质量分数为2%时,EP2(HDDCPPCP/APP/MWCNT/EP)的各项燃烧参数综合表现较好,其LOI值达到42. 8%,热释放速率峰值(pk-HRR)、热释放速率平均值(av-HRR)、有效燃烧热平均值(av-EHC)及一氧化碳释放率平均值(av-CO)相对EP0分别降低92. 5%,93. 0%,65. 2%和66. 6%,呈现出良好的阻燃、抑烟和抑毒性能; EP2的拉伸强度、断裂伸长率、弯曲强度和弯曲模量较好,分别为110. 46 MPa,6. 24%,1259. 99 MPa,377. 72 MPa.     

含磷/氮/硫环交联磷腈微纳米管的合成及对环氧树脂的阻燃作用

采用原位模板法,以六氯环三磷腈(HCCP)和二羟基二苯砜(BPS)为原料合成了一种环状交联型不溶不熔的磷腈大分子——聚环三磷腈-二羟基二苯砜(PZS)微纳米管,研究了PZS对环氧树脂(EP)的阻燃作用及阻燃机理.利用红外光谱(FTIR)、扫描电子显微镜(SEM)及透射电子显微镜(TEM)对PZS微纳米管进行了表征;采用热重分析(TG)考察了EP/PZS阻燃材料的热稳定性,并通过极限氧指数(LOI)和微型量热分析(MCC)测试了EP/PZS的阻燃性能.热降解实验结果表明,PZS微纳米管的加入使环氧树脂热降解温度降低,但残炭率显著提高.PZS微纳米管可以显著提高环氧树脂的阻燃性能,当阻燃剂添加量为5%时,环氧树脂的残炭率提高了46%,热释放速率峰值降低了约40%;LOI值从纯环氧树脂的26.0%提高到了30.6%.PZS微纳米管的加入还增强了环氧树脂的力学强度.阻燃性能的显著提高和力学性能的改善归因于PZS微纳米管在环氧树脂基体中的良好分散,以及燃烧炭化过程中生成的石墨化程度较高的类石墨烯结构的残炭,具有较高的抗氧化能力.研究结果表明,PZS微纳米管是一种优良、高效的具有潜在应用价值的阻燃剂.     

石墨烯负载离子液体的制备及其与六苯氧基环三磷腈协效阻燃环氧树脂的性能研究

本文以可膨胀石墨(EG)和1-丁基-3-甲基咪唑六氟磷酸盐离子液体([BMIM]PF_6)为原料,在去离子水中通过绿色、简单的球磨法成功制备出了石墨烯负载离子液体杂化物(GnP@ILs),并对其结构组成进行表征.将GnP@ILs单独或与六苯氧基环三磷腈(HPCTP)混合加入到环氧树脂(EP)中,研究其对EP复合材料综合性能的影响.极限氧指数(LOI)、垂直燃烧(UL-94)和锥形量热测试结果表明,GnP@ILs能提高EP复合材料的阻燃性能,同时与HPCTP复配的EP复合材料(EP/7.2wt%HPCTP/1.8wt%GnP@ILs)的阻燃性能最好,LOI达到33.8%,并通过了UL-94V 0级.EP/7.2wt%HPCTP/1.8wt%GnP@ILs的热释放速率峰值和总热释放量分别降低了55.54%和44.28%.同时,[BMIM]PF_6的加入增强了阻燃剂与EP的界面相容性,EP复合材料的拉伸强度和抗冲强度均明显提高.     

双层包裹聚磷酸铵微胶囊合成及其在环氧树脂中阻燃研究

采用原位聚合法制备了蜜胺树脂(MF)和环氧树脂(EP)双层包裹聚磷酸铵(APP),得到一种新型核壳结构的微胶囊阻燃剂(EMFAPP).用傅里叶红外光谱(FTIR)和扫描电镜(SEM)对微胶囊的核壳结构进行了表征;用极限氧指数(LOI)、垂直燃烧等级测试(UL 94)对EMFAPP在EP中的阻燃性能进行了研究.EMFAPP在EP基体中阻燃性能优异,当其添加量大于7%时EP/EMFAPP均通过UL 94 V-0级,LOI值达27.0%以上.与未包裹APP相比,EMFAPP耐水性明显提高;经水处理(75℃,6天)后,EMFAPP/EP仍可保持良好的阻燃性能.采用热重分析对EMFAPP及其阻燃复合物的热降解行为进行了研究,EMFAPP能够促进成炭,EP/EMFAPP(8 wt%)在700℃残炭率达16.2%,但其低温稳定性有所下降.此外,利用热失重-红外联用对EMFAPP/EP的热降解行为进行了研究,探讨相关阻燃机理.     

磷腈类衍生物改性磷酸锆的合成及其复配聚磷酸铵对硅橡胶阻燃性能和力学性能的影响

利用原位插层反应制得磷腈类衍生物修饰的改性磷酸锆(F-ZrP),并用机械共混工艺制得阻燃硅橡胶复合材料(FRSR).采用X射线衍射(XRD)、透射电子显微镜(TEM)、傅立叶红外光谱(FTIR)、热重(TG)、扫描电子显微镜(SEM)分别对磷酸锆的结构及其在硅橡胶基体的分散进行表征,并结合FRSR的垂直燃烧(UL-94)、极限氧指数(LOI)、锥形量热测试及残渣表面形貌的观察,研究了不同份数的F-ZrP复配聚磷酸铵对FRSR阻燃性能的影响并和添加未改性磷酸锆的样品性能对比,并对阻燃机理进行初步探讨;最后分析FRSR的力学性能.结果表明:F-ZrP拥有更大的层间距,而且在FRSR中分散的更好;当1 phr F-ZrP和19 phr APP复配使用时,UL-94达V-0级且LOI值为31.4,热释放速率峰值为265.3 kW/m~2,拉伸强度达8.11 MPa,FRSR的阻燃性能和力学性能得到明显的改善.适量的F-ZrP和APP复配使用能在气相和固相发挥协效阻燃作用,F-ZrP与APP的并用能提高残渣质量并且使阻隔层更加紧实,致密.     

Preparation and flammability of a novel intumescent flame-retardant poly(ethylene-co-vinyl acetate) system

A phosphorus-containing flame retardant, 4-(5,5-dimethyl-2-oxo-1,3,2-dioxaphosphorinan-2-yloxymethyl)-2,6,7-trioxa-1-phospha-bicyclo[2.2.2]octane-1-oxide (MOPO), was synthesized successfully and characterized. The flame retardancy and thermal behavior of a new intumescent flame-retardant (IFR) system for EVA, which was made of MOPO and ammonium polyphosphate (APP), were investigated by limiting oxygen index (LOI) test, vertical burning test (UL-94), cone calorimeter, and thermogravimetric analysis (TGA). An LOI value of 28.4 and UL-94 V-0 rating can be achieved when the total loading of MOPO and APP was 30 wt.%. The results from cone calorimeter indicate that both the heat release rate (HRR) and the total heat release (THR) of IFR-EVA decreased significantly compared with those of neat EVA. TG curves showed that the amount of residues increased significantly when intumescent additives were added; it also could be found that the LOI values increased with the increase in char residues. Meanwhile, morphology of the residues obtained from burning IFR-EVA in LOI test was studied through the SEM observations and rich compact char layers could explain the excellent flame retardance.     

Synergistic effects of aluminum hypophosphite on intumescent flame retardant polypropylene system

The effects of aluminum hypophosphite(AHP) as a synergistic agent on the flame retardancy and thermal degradation behavior of intumescent flame retardant polypropylene composites(PP/IFR) containing ammonium polyphosphate(APP) and triazine charring-foaming agent(CFA) were investigated by limiting oxygen index(LOI), UL-94 measurement, thermogravimetric analysis(TGA), cone calorimeter test(CONE), scanning electron microscopy(SEM) and X-ray photoelectron spectroscopy(XPS). It was found that the combination of IFR with AHP exhibited an evident synergistic effect and enhanced the flame retardant efficiency for PP matrix. The specimens with the thickness of 0.8 mm can pass UL-94 V-0 rating and the LOI value reaches 33.5% based on the total loading of flame retardant of 24 wt%, and the optimum mass fraction of AHP/IFR is 1:6. The TGA data revealed that AHP could change the degradation behavior of IFR and PP/IFR system, enhance the thermal stability of the IFR and PP/IFR systems at high temperatures and promote the char residue formation. The CONE results revealed that IFR/AHP blends can efficiently reduce the combustion parameters of PP, such as heat release rate(HRR), total heat release(THR), smoke production rate(SPR) and so on. The morphological structures of char residue demonstrated that AHP is of benefit to the formation of a more compact and homogeneous char layer on the materials surface during burning. The analysis of XPS indicates that AHP may promote the formation of sufficient char on the materials surface and improve the flame retardant properties.     

卡拉胶包覆APP微球阻燃水性环氧树脂

以氯化钡提纯k-卡拉胶, 经过氧化氢降解, 通过反相乳液聚合的方式制备了一系列卡拉胶包覆聚磷酸铵(APP)阻燃微球(k-CM/APP); 将其加入到水性环氧树脂(EP)中, 制备了3种钢结构防火涂层EP2, EP3和EP4. 利用红外光谱(IR)、 扫描电子显微镜(SEM)及元素分析(EDS)对k-CM/APP的结构及形貌进行了表征. 利用极限氧指数(LOI)、 垂直燃烧(UL-94)、 背温测试法、 热重分析(TG)、 锥形量热(CONE)、 附着力测试、 IR和SEM等方法分析了涂层的阻燃、 隔热及力学性能. 结果表明, k-CM/APP(3/1)球形结构完整, 800 ℃时的残炭量高达59.5%. 与其它阻燃涂层体系相比, 添加了k-CM/APP(3/1)的EP3防火涂层的极限氧指数达到28.5%, UL-94达到了V-0级, 60 min防火涂层耐火温度为253 ℃. 相比于纯EP涂层, EP3涂层的热释放速率峰值降低了58.26%, 总热释放量降低了20.84%, 附着力达到8.74 MPa.     

An efficiently halogen-free flame-retardant long-glass-fiber-reinforced polypropylene system

In order to solve the “candlewick effect” caused by glass fibers, which results in the decrease of flame retardancy of flame-retardant long-glass-fiber-reinforced polypropylene (LGFPP) systems, and the deterioration of mechanical properties caused by adding an additional amount of flame retardants compared with flame-retardant non-glass-fiber-reinforced polypropylene systems so as to keep a same flame retardancy, a novel intumescent flame retardant (IFR) system, which is composed of a charring agent (CA), ammonium polyphosphate (APP) and organically-modified montmorillonite (OMMT), was used to flame retard LGFPP. The thermal stability, combustion behavior, char formation, flame retardant mechanism and mechanical properties of the IFR-LGFPP samples were investigated by thermogravimetric analysis (TGA), limiting oxygen index (LOI), UL-94 test, cone calorimeter test, scanning electronic microscopy, and mechanical property tests. When the content of IFR is 20 wt%, the LOI value of IFR-LGFPP reaches 31.3, and the vertical burning test reaches UL-94 V-0 rating, solving the “candlewick effect” caused by long glass fiber without additional amount of the IFR. All the relevant cone calorimeter parameters also show that IFR-LGFPP has much better flame-retardant behaviors than LGFPP. Furthermore, the mechanical properties of IFR-LGFPP almost remain unchanged in comparison with those of LGFPP containing no IFR. The flame retardant mechanism was also discussed.     

Flame retardation of glass-fibre-reinforced polyamide 6 by a novel metal salt of alkylphosphinic acid

Aluminum salts of phosphinic acid mixture of diisobutylphosphinic acid and monoisobutylphosphinic acid (HPA-2TBA-Al) and glass fibres were compounded with polyamide 6 to prepare a series of flame retardant GF/PA6 composites via melt blending. The flame retardance and burning behaviors of the composites were investigated by limiting oxygen index (LOI), vertical burning test (UL-94), and Cone calorimeter test. The thermal properties and decomposition kinetics were investigated by thermogravimetric analysis (TGA) under N₂ atmosphere. Addition of HPA-2TBA-Al results in an increased LOI value, a UL-94 V-0 rating together with a decrease in both the values of PHRR and THR in Cone calorimetric analysis. Visual observations and scanning electronic microscopy (SEM) after flame retardant tests confirmed the char-formation which acts as a fire barrier in condense phase. Analysis of cone calorimeter data indicates that gas phase flame retardant mechanism exists in the GFPA6/HPA-2TBA-Al system.     

Red phosphorus acts as second acid source to form a novel intumescent-contractive flame-retardant system on ABS

A novel halogen-free flame retardant prepared by poly(p-ethylene terephthalamide) and ammonium polyphosphate (APP) on acrylonitrile–butadiene–styrene (ABS) resin has a good flame retardancy when loading is 30 %; but, once the mass fraction is <30 %, the system does not maintain outstanding flame retardancy. To improve the efficiency of this kind of flame retardant and LOI values, higher thermal stability acid source-red phosphorus is introduced. It is found that a little quantity of red phosphorus will improve the flame retardancy of ABS remarkably and will change the process of charring; when the mass fractions of APP, PPTA, and red phosphorus are only 15, 5, and 2 %, respectively, though the LOI of flame-retardant ABS is 27, UL-94 vertical burning test still reach V-0. Thermogravimetric analysis data show that red phosphorus changes the thermal degradation behavior of IFR-ABS system, shrink digital photo display system, and yield more stable residue at higher temperature; Fourier transform infrared results and scanning electron microscopic micrographs show that red phosphorus can catalyze the charring and form much denser char to improve the flame-retardant performance of the materials.     

苯基次磷酸盐离聚物/聚磷酸铵协效阻燃增韧改性聚乳酸

通过将双端羟基的聚己内酯(PCL)、聚乳酸(PLA)预聚物以及苯基次磷酸离子盐扩链得到一种含苯基次磷酸盐的离子共聚物,将其与聚磷酸铵(APP)复合用于协同改性聚乳酸,离聚物中苯基次磷酸盐结构与APP具有优异的协同阻燃PLA的作用,同时该离聚物中PLA与苯基次磷酸盐结构有效提升了APP在PLA中的分散能力,最后该离聚物中PCL柔性链段有效改善了PLA的韧性,最终得到更高效阻燃性能且韧性也较好改善的PLA/PCLA-PIU/APP复合材料.一方面,离聚物中苯基次磷酸盐结构与APP协同有效促进了PLA的成炭,形成更连续致密的炭层从而阻隔可燃气体的释放,达到更好的阻燃效果.锥形量热、残炭的扫描电子显微镜(SEM)、能谱分析(EDS)、拉曼光谱等测试证实了这一结果,与纯PLA以及仅使用APP的PLA/APP相比,PLA/PCLA-PIU/APP的热释放速率与总热释放均降低,同时残炭的石墨化程度更高,形成了更为致密的炭层.另一方面,力学性能测试结果表明,离聚物中PCL柔性链段的存在使得与APP复合改性后的PLA的韧性相比纯PLA和PLA/APP有较大的提升;SEM测试表明,离聚物中PLA与苯基次磷酸盐结构起到增容作用,提升了APP在PLA中的分散性.