Preparation and characterization of monovalent ion‐selective poly(vinyl chloride)‐blend‐poly(styrene‐co‐butadiene) heterogeneous anion‐exchange membranes

New types of composite anion‐exchange membranes were prepared by blending of suspension‐produced poly(vinyl chloride) (S‐PVC) and poly(styrene‐co‐butadiene), otherwise known as styrene–butadiene rubber (SBR), as binder, along with anion‐exchange resin powder to provide functional groups and activated carbon as inorganic filler additive. Also, an ultrasonic method was used to obtain better homogeneity. In solutions with mono‐ and divalent anions, the effect of activated carbon and sonication on the morphology, electrochemical properties and selectivity of these membranes was elucidated. For all solutions, ion‐exchange capacity, membrane potential, permselectivity, transport number, ionic permeability, flux and current efficiency of the prepared membranes initially increased on increasing the activated carbon concentration to 2 wt% in the casting solution and then began to decrease. Moreover, the electrical resistance and energy consumption of the membranes initially decreased on increasing the activated carbon loading to 2 wt% and then increased. S‐PVC‐blend‐SBR membranes with additive showed a decrease in water content and a slight decrease in oxidative stability. Also, these membranes showed good monovalent ion selectivity. Structural images of the prepared membranes obtained using scanning optical microscopy showed that sonication increased polymer‐particle interactions and promoted the compatibility of particles with binder. Copyright © 2010 Society of Chemical Industry     

High Performance Ion Exchange Membranes Prepared via Direct Polyacylation of Racemic and (S)‐1,1′‐Binaphthyl‐Based Cationic/Anionic Monomers

Side‐chain‐type sulfonated/quaternized aromatic polyelectrolytes with precisely controlled contents of ionized groups are successfully synthesized via direct polyacylation of sulfonated/quaternized monomers based on 2,2′‐dihydroxy‐1,1′‐binaphthyl (DHBN). Both proton exchange membranes (PEMs) and anion exchange membranes (AEMs) of the corresponding polyelectrolytes exhibit outstanding properties. Proton conductivity (116 mS cm^?1 at 30 °C) higher than Nafion 115 for the PEMs and OH^– conductivity (28.5–53.7 mS cm^?1 at 30 °C) comparable to Tokuyama A901 for the AEMs are accomplished. In addition, the AEMs can withstand 60 days’ aging in 1 mol L^?1 NaOH at 60 °C without degradation, as proved by ¹H NMR. More intriguingly, when starting from optically active (S)‐DHBN instead of racemic DHBN, an enhancement in proton conductivity of PEMs is observed for the first time, which opens a new door to optically active ion exchange membranes.     

Preparation and monovalent selective properties of multilayer polyelectrolyte modified cation‐exchange membranes

This study reports the modification of commercial cation‐exchange membrane by layer‐by‐layer adsorption of polyethyleneimine and poly(acrylic acid) (PAA) to endow them with monovalent ion selectivity. The chemical and morphological changes of the modified membrane surface were examined by ATR‐FTIR and SEM, respectively. The permselectivity for monovalent cations of the membranes was investigated by electrodialysis experiments. The effects of deposited bilayer number, the salt concentration, and pH of the dipping polyelectrolyte solutions on selectivity were investigated. Meanwhile, the resistance of membranes was measured taking energy consumption into consideration. The polyelectrolyte multilayer was crosslinked using epichlorohydrin to improve stability, and the durability of the composite membrane was studied. Separation mechanism of the composite membrane was also investigated. It is demonstrated that the bivalent cations are mainly rejected by electrostatic repulsion from the positive charge on the surface of the composite membranes. The sieving effect of the dense structure of skin layer becomes more pronounced with the number of deposited layers increased. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41488.     

High Polymer Content 3,5‐Pyridine‐Polybenzimidazole Copolymer Membranes with Improved Compressive Properties

Three series of polybenzimidazole (PBI) copolymers (3,5‐pyridine‐r‐2OH‐PBI, 3,5‐pyridine‐r‐para‐PBI, and 3,5‐pyridine‐r‐meta‐PBI) were polymerized and cast into membranes by the polyphosphoric acid (PPA) process. Monomer pairs with high and low solubility characteristics were used to define phase stability‐processing windows for preparing membranes with high temperature membrane gel stability. Creep compliance of these membranes (measured in compression at 180 °C) generally decreased with increasing polymer content. Membrane proton conductivities decreased linearly with increasing membrane polymer content. Fuel cell performances of some high‐solids 3,5‐pyridine‐based copolymer membranes (up to 0.66 V at 0.2 A cm^–2 following break‐in) were comparable to para‐PBI (0.68 V at 0.2 A cm^–2) despite lower phosphoric acid (PA) loadings in the high solids membranes. Long‐term steady‐state fuel cell studies showed 3,5‐pyridine‐r‐para‐PBI copolymers maintained a consistent fuel cell voltage of >0.6 V at 0.2 A cm^–2 for over 2,300 h. Phosphoric acid that was continuously collected from the long‐term study demonstrated that acid loss is not a significant mode of degradation for these membranes. The PBI copolymer membranes' reduced high‐temperature creep and long‐term operational stability suggests that they are excellent candidates for use in extended lifetime electrochemical applications.     

Engineering design of outer‐selective tribore hollow fiber membranes for forward osmosis and oil‐water separation

Outer‐selective thin‐film composite (TFC) hollow fiber membranes offer advantages like less fiber blockage in the feed stream and high packing density for industrial applications. However, outer‐selective TFC hollow fiber membranes are rarely commercially available due to the lack of effective ways to remove residual reactants from fiber's outer surface during interfacial polymerization and form a defect‐free polyamide film. A new simplified method to fabricate outer‐selective TFC membranes on tribore hollow fiber substrates is reported. Mechanically robust tribore hollow fiber substrates containing three circular‐sector channels were first prepared by spinning a P84/ethylene glycol mixed dope solution with delayed demixing at the fiber lumen. The thin wall tribore hollow fibers have a large pure water permeability up to 300 L m^?2 h^?1 bar^?1. Outer‐selective TFC tribore hollow fiber membranes were then fabricated by interfacial polymerization with the aid of vacuum sucking to ensure the TFC layer well‐attached to the substrate. Under forward osmosis studies, the TFC tribore hollow fiber membrane exhibits a good water flux and a small flux difference between active‐to‐draw (i.e., the active layer facing the draw solution) and active‐to‐feed (i.e., the active layer facing the feed solution) modes due to the small internal concentration polarization. A hyperbranched polyglycerol was further grafted on top of the newly developed TFC tribore hollow fiber membranes for oily wastewater treatment. The membrane displays low fouling propensity and can fully recover its water flux after a simple 20‐min water wash at 0.5 bar from its lumen side, which makes the membrane preferentially suitable for oil‐water separation. © 2015 American Institute of Chemical Engineers AIChE J, 61: 4491–4501, 2015     

Incorporating functionalized silica nanoparticles in polyethersulfone‐based anion exchange nanocomposite membranes

In order to investigate for anion exchange membranes (AEMs) with improved properties, four series of polyethersulfone‐based composite AEMs are fabricated by incorporating pristine and three functionalized silica nanoparticles containing propylamine, trimethylpropylamine, and melamine‐based dendrimer amine groups. The results show that by choosing appropriate functional agent, anion exchange membranes with improved parameters can be achieved. The polymeric matrix of the membranes is synthesized by chloromethylation of polyethersulfone using thionyl chloride followed by amination with trimethylamine (TMA). The effectiveness of chloromethylation process is confirmed by ¹H NMR analysis. The effects of functional groups on characteristic and transport properties of the prepared composite membranes i.e., SEM, IEC, water uptake, porosity transport properties, and conductivity are investigated. The scanning electron microscope images illustrates that the synthesized membranes possess dense structures. Ion exchange capacity (IEC), water uptake, transport properties, and conductivity of the composite membranes are measured. In addition, the morphology and thermal stability are characterized. IECs and ion conductivities of up to 1.45 meq g^?1 and 45.46 mS cm^?1 and moderate transport characteristics are obtained from the modified membranes which confirm that these membranes are appropriate for applying in electro‐membrane processes. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 44596.     

Novel anion‐exchange organic‐inorganic hybrid membranes prepared through sol‐gel reaction and UV/thermal curing

Anion‐exchange organic‐inorganic hybrid membranes were prepared through sol‐gel reaction and UV/thermal curing of positively charged alkoxysilane and the alkoxysilane containing acrylate or epoxy groups. Properties of prepared hybrid membranes were varied by control of the molar ratio of the precursors. It was shown that the thermal degradation temperatures (T_d) of the membranes were in the range of 212–226°C, water uptakes in the range of 9.6–14.6% and IEC values in the range of 0.9–1.6 mmol g^?1. The hybrid membranes show high permeability to anions, as reflected by the high static transport number (t_?) of the anion (Cl^?). © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Fabrication of Cross‐Linked Anion Exchange Membranes Using a Pillar[5]arene Bearing Multiple Alkyl Bromide Head Groups as Cross‐Linker

A pillararene‐based macrocycle with up to 10 flexible chains bearing alkyl bromide head groups is synthesized and investigated for the first time as a multiarm cross‐linker for tertiary‐amine functionalized polyethersulfone. Different from any previously reported cross‐linker, this has a unique pillar‐shaped structure and abundant reactive sites to form multifunctional clusters in the conductive domain. This advantage enables cross‐linking to occur smoothly at the membrane‐casting stage and endows the cross‐linked membranes with improved performance. The cross‐linked anion exchange membranes are found to possess high conductivities and excellent alkaline stability. With a controllable swelling ratio of 19.5%, the maximum conductivity of a membrane can reach 155 mS cm^–1 at 80 °C. Due to its local high‐density cross‐linked structure, a delay in degradation kinetics under alkaline condition can be observed, and the loss of conductivity is <10% after 400 h of alkaline stability test at 80 °C.     

Fabrication of Palladium Membranes Supported on a Silicalite‐1 Zeolite‐Modified Alumina Tube for Hydrogen Separation

Thin palladium membranes were fabricated on macroporous α‐Al₂O₃ tubes by electroless plating. The silicalite‐1 (Sil‐1) zeolite serving as intermediate and diffusion barrier layer was introduced to modify the surface roughness and pore size of the porous substrate and prevent the atomic interdiffusions of the metal elements between Pd layer and the support. The Pd composite membranes were studied by scanning electron microscopy (SEM), X‐ray diffraction (XRD), and electron probe microanalysis (EPMA), revealing that morphology and structure of the Sil‐1 layer significantly influence the Pd membrane preparation. Single‐gas permeation tests were carried out with gas H₂ and N₂ to determine the permeation performance of the membranes. The resulting membrane exhibited long‐term stability under hydrogen permeation.     

Free‐standing hybrid anion‐exchange membranes for application in fuel cells

A series of free‐standing hybrid anion‐exchange membranes were prepared by blending brominated poly(2,6‐dimethyl‐1,4‐phenylene oxide) (BPPO) with poly(vinylbenzyl chloride‐co‐γ‐methacryloxypropyl trimethoxy silane) (poly(VBC‐co‐γ‐MPS)). Apart from a good compatibility between organic and inorganic phases, the hybrid membranes had a water uptake of 32.4–51.8%, tensile strength around 30 MPa, and T_d temperature at 5% weight loss around 243–261°C. As compared with the membrane prepared from poly (VBC‐co‐γ‐MPS), the hybrid membranes exhibited much better flexibility, and larger ion‐exchange capacity (2.19–2.27 mmol g^?1) and hydroxyl (OH^?) conductivity (0.0067–0.012 S cm^?1). In particular, the hybrid membranes with 60–75 wt % BPPO had the optimum water uptake, miscibility between components, and OH^? conductivity, and were promising for application in fuel cells. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Polystyrene‐based anion exchange membranes via click chemistry: improved properties and AEM performance

Polystyrene‐based anion exchange membranes (AEMs) have been fabricated using in situ click chemistry between azide and alkyne moieties introduced as side groups on functionalized polymers. The membrane properties such as water uptake, swelling ratio and conductivity were affected by the number of cations and the degree of crosslinking. The membranes containing a larger amount of trimethylammonium cationic groups (i.e. higher ion exchange capacity) showed high hydroxide conductivity when immersed in KOH solution, exhibiting a peak in conductivity (156 mS cm^?1) in 3 mol L^–1 KOH solution. A higher degree of crosslinking tended to decrease conductivity. These membranes demonstrated relatively good stability in 8 mol L^–1 KOH at 60 °C and maintained 33%–62% of initial conductivity after 49 days with most of the loss in conductivity occurring in early stages of the test. In an alkaline fuel cell, the areal specific resistance was constant indicating good stability of the membranes. The observed peak power density (157 mW cm^?2) was comparable to that of other AEM‐based fuel cells reported. © 2018 Society of Chemical Industry     

Comb-shaped block poly(arylene ether sulfone ketone)s for anion exchange membranes

A well-designed architecture is presented here to construct high-performance anion exchange membranes (AEMs). A series of quaternized fluorene-containing block poly(arylene ether sulfone ketone)s (QFPESK-m-n) is synthesized as the main chains, and grafted with comb-shaped C8 long alkyl chains for the AEMs. By varying the hydrophilic segment’ length, there has been a significant change in the microstructure as well as phase separation morphology of the membranes, as confirmed by atomic force microscopy. Hence the as-prepared AEMs with moderate ion exchange capacities (IECs) show enhanced hydroxide conductivities in the range of 28.8―94.7 mS⋅cm⁻¹ from 30 to 80°C. Furthermore, based on the block backbones and hydrophobic comb-shaped alkyl chains, the AEMs show low-level swelling ratios of 4.3% to 9.2% at 30°C and from 6.2% to 13.2% at 80°C, and superior ratios of conductivity to swelling. In addition, the QFPESK-m-n AEMs also depict acceptable mechanical properties, good thermal stability and an optimizable alkaline stability.     

Comparative study of composite membranes from nano‐metal‐oxide‐incorporated polymer electrolytes for direct methanol alkaline membrane fuel cells

A series of six composite membranes was prepared with two polymer electrolytes and three inorganic fillers, namely, silica, titania, and zirconia by a solution casting method. Two polymer electrolytes, that is, anion‐exchange membranes, were prepared from polystyrene‐block‐poly(ethylene‐ran‐butylene)‐block‐polystyrene (PSEBS) and polysulfone by chloromethylation and quaternization. A preliminary characterization of the ionic conductivity, methanol permeability, and selectivity ratio was done for all of the prepared composite membranes to check their suitability to work in direct methanol alkaline membrane fuel cells (DMAMFCs). The DMAMFC performance was analyzed with an in‐house fabricated single cell unit with a 25‐cm² area. Maximum performance was achieved for the composite membrane quaternized PSEBS/7.5% TiO₂ and was 74.5 mW/cm² at 60°C. For the comparison purposes, a commercially available anion‐exchange membrane (Anion Membrane International‐7001) was also investigated throughout the study. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

A novel porous‐dense dual‐layer composite membrane reactor with long‐term stability

A porous‐dense dual‐layer composite membrane reactor was proposed. The dual‐layer composite membrane composed of dense 0.5 wt % Nb₂O₅‐doped SrCo_0.8Fe_0.2O_3‐δ (SCFNb) layer and porous Ba_0.3Sr_0.7Fe_0.9Mo_0.1O_3‐δ (BSFM) layer was prepared. The stability of SCFNb membrane reactor was improved significantly by the porous‐dense dual‐layer design philosophy. The porous BSFM surface‐coating layer can effectively reduce the corrosion of the reducing atmosphere to the membrane, whereas the dense SCFNb layer permeated oxygen effectively. Compared with single‐layer dense SCFNb membrane reactor, no degradation of performance was observed in the dual‐layer membrane reactor under partial oxidation of methane during continuously operating for 1500 h at 850°C. At 900°C, oxygen flux of 18.6 mL (STP: Standard Temperature and Pressure) cm^?2 min^?1, hydrogen production of 53.67 mL (STP) cm^?2 min^?1, CH₄ conversion of 99.34% and CO selectivity of about 94% were achieved. © 2013 American Institute of Chemical Engineers AIChE J, 59: 4355–4363, 2013     

Recent developments in fuel‐processing and proton‐exchange membranes for fuel cells

In recent years, great progress has been made in the development of proton‐exchange membrane fuel cells (PEMFCs) for both mobile and stationary applications. This review covers two types of new membranes: (1) carbon dioxide‐selective membranes for hydrogen purification and (2) proton‐exchange membranes; both of these are crucial to the widespread application of PEMFCs. On hydrogen purification for fuel cells, the new facilitated transport membranes synthesized from incorporating amino groups in polymer networks have shown high CO₂ permeability and selectivity versus H₂. The membranes can be used in fuel processing to produce high‐purity hydrogen (with less than 10 ppm CO and 10 ppb H₂S) for fuel cells. On proton‐exchange membranes, the new sulfonated polybenzimidazole copolymer‐based membranes can outperform Nafion^® under various conditions, particularly at high temperatures and low relative humidities. Copyright © 2010 Society of Chemical Industry     

Ceramic tubular MOF hybrid membrane fabricated through in situ layer‐by‐layer self‐assembly for nanofiltration

Nanofiltration has been playing an important role in water purification, in which the developments of novel membrane materials and modules are among significant. Herein, a metal‐organic framework (MOFs) hybrid membrane, ZIF‐8/PSS was fabricated on a tubular alumina substrate through a layer‐by‐layer self‐assembly technique. ZIF‐8 particles in situ grow into PSS layers to improve their compatibility and dispersion, thereby getting high quality membrane, which was loaded into a steel tubular module for nano‐filtrating dyes from water. Under optimized conditions, it shows outstanding nanofiltration properties toward methyl blue, with the flux of 210 Lm^?2 h^?1 MPa^?1 and the rejection of 98.6%. Furthermore, the good pressure resistance ability and running stability of the membrane were revealed, which can be attributed to use the ceramic substrate and the inherent stability of ZIF‐8. This work thus illustrates a simple approach for fabricating MOFs hybrid membranes on tubular ceramic substrates, having great potential for industrial applications. © 2015 American Institute of Chemical Engineers AIChE J, 62: 538–546, 2016     

High Polymer Content 2,5‐Pyridine‐Polybenzimidazole Copolymer Membranes with Improved Compressive Properties

Three series of polybenzimidazole (PBI) random copolymers (2,5‐pyridine‐r‐meta‐PBI, 2,5‐pyridine‐r‐para‐PBI, and 2,5‐pyridine‐r‐2OH‐PBI) were synthesized and cast into phosphoric acid (PA) doped membranes using the PolyPhosphoric Acid (PPA) Process. Copolymer composition was adjusted using co‐monomers that impart high and low solubility characteristics to simultaneously control overall copolymer solubility and gel membrane stability. Measured under a static compressive force at 180 °C, copolymer membranes generally exhibited decreased creep compliance with increasing polymer content. Within each series of copolymer membranes, increasing polymer contents proportionally reduced the phosphoric acid/polymer repeat unit (PA/PRU) ratios and their respective proton conductivities. Some copolymer membranes exhibited comparable fuel cell performances (up to 0.66 V at 0.2 A cm⁻² following break‐in) to para‐PBI (0.68 V at 0.2 A cm⁻²) and equal to 3,5‐pyridine‐based high solids membranes. Furthermore, 2,5‐pyridine copolymer membranes maintained a consistent fuel cell voltage of >0.6 V at 0.2 A cm⁻² for over 8600 h under steady‐state operation conditions. Phosphoric acid loss was monitored during long‐term studies and demonstrated acid losses as low as 5.55 ng cm⁻² h⁻¹. The high‐temperature creep resistance and long‐term operational stabilities of the 2,5‐pyridine copolymer membranes suggest that they are excellent candidates for use in extended lifetime electrochemical applications.     

An easy method for the preparation of anion exchange membranes: Graft‐polymerization of ionic liquids in porous supports

A novel way for anion exchange membrane (AEM) preparation has been investigated, avoiding the use of expensive and toxic chemicals. This new synthetic approach to prepare AEMs was based on the use of a porous polybenzylimidazole membrane as support in which functionalized ILs were introduced and subsequently grafted on the polymer backbone. These new AEMs were prepared and their chemical structures and properties including morphology, thermal stability, and ionic conductivity were characterized. The hydroxyl ionic conductivity of the synthesized membranes can reach values upto 6.62 × 10^?3 S cm^?1 at 20°C. Although the ionic conductivity is not very high yet, the work shows the strength of the concept. Membrane properties can be easily tailored toward specific applications by choosing the proper chemistry, i.e., porous polymer support, ionic liquid, and method of initiation and polymerization. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Enhancement of flux and solvent stability of Matrimid® thin‐film composite membranes for organic solvent nanofiltration

The development of high flux and solvent‐stable thin‐film composite (TFC) organic solvent nanofiltration (OSN) membranes was reported. A novel cross‐linked polyimide substrate, consisting of a thin skin layer with minimum solvent transport resistance and a sponge‐like sublayer structure that could withstand membrane compaction under high‐pressure was first fabricated. Then the solvent flux was significantly enhanced without compromising the solute rejection by the coupling effects of (1) the addition of triethylamine/camphorsulfonic acid into the monomer solution, and (2) the combined post‐treatments of glycerol/sodium dodecyl sulphate immersion and dimethyl sulfoxide (DMSO) filtration. Finally, the long‐term stability of the TFC membrane in aprotic solvents such as DMSO was improved by post‐crosslink thermal annealing. The novel TFC OSN membrane developed was found to have superior rejection to tetracycline (MW: 444 g/mol) but was very permeable to alcohols such as methanol (5.12 lm^?2h^?1bar^?1) and aprotic solvents such as dimethylformamide (3.92 lm^?2h^?1bar^?1) and DMSO (3.34 lm^?2h^?1bar^?1). © 2014 American Institute of Chemical Engineers AIChE J, 60: 3623–3633, 2014     

Expanding the chemistry of single‐ion conducting poly(ionic liquid)s with polyhedral boron anions

The synthesis of a new family of single‐ion conducting random copolymers bearing polyhedral boron anions is reported. For this purpose two novel ionic monomers, namely [B₁₂H₁₁(OCH₂CH₂)₂OC(?O)C(CH₃)?CH₂]^2?[(C₄H₉)₄N⁺]₂ and [8‐(OCH₂CH₂)₂OC(?O)C(CH₃)?CH₂‐3,3′‐Co(1,2‐C₂B₉H₁₀)(1′,2′‐C₂B₉H₁₁)]^?K⁺, having methacrylate function, diethylene glycol bridge and closo‐dodecaborate or cobalt bis(1,2‐dicarbollide) anions were designed. Such monomers differ from previously reported ones by (i) chemically attached highly delocalized boron anions, by (ii) valency of the anion (divalent anion and monovalent one) and by (iii) the presence of oxyethylene flexible spacer between the methacrylate group and bonded anion. Their free radical copolymerization with poly(ethylene glycol) methyl ether methacrylate and subsequent ion exchange provided lithium‐ion conducting polyelectrolytes showing low glass transition temperature (?53 to ?49 °C), ionic conductivity up to 9.1 × 10^?7 S cm^?1, lithium transference number up to 0.61 (70 °C) and electrochemical stability up to 4.1 V versus Li⁺/Li (70 °C). The incorporation of propylene carbonate (20–40 wt%) into the copolymers resulted in the enhancement of their ionic conductivity by one order of magnitude and significantly increased their electrochemical stability up to 4.7 V versus Li⁺/Li (70 °C). © 2019 Society of Chemical Industry