Sintering and microstructure of materials based on the fluorohydroxyapatite–ZrO<Subscript>2</Subscript>–Al<Subscript>2</Subscript>O<Subscript>3</Subscript> system

We have studied the influence of the sintering temperature and modifying additives on the phase composition, microstructure, and mechanical strength of a fluorohydroxyapatite-based composite ceramic material containing 20 wt % zirconia. The addition of 5 wt % alumina has been shown to prevent recrystallization processes and contribute to phase composition stabilization. Moreover, the addition of a sintering aid (2 wt %) has made it possible to lower the sintering temperature to 1200°C and raise the bending strength of the material to 143 MPa.     

Synthesis and properties of nanocrystalline 90 wt % ZrO<Subscript>2</Subscript>〈Y<Subscript>2</Subscript>O<Subscript>3</Subscript>, CeO<Subscript>2</Subscript>〉-10 wt % Al<Subscript>2</Subscript>O<Subscript>3</Subscript> powder

Using hydrothermal treatment of coprecipitated hydroxides, we have prepared nanocrystalline ZrO₂-rich ZrO₂-Y₂O₃-CeO₂-Al₂O₃ powder. The effect of heat treatment on the properties of the powder has been studied in the temperature range 400–1300°C. The powder has been shown to have a metastable phase composition, which is attributable to structural and size factors and also to the fact that the ZrO₂ and Al₂O₃ crystallites inhibit the growth of each other. Sintering the powder under various conditions, we have obtained ceramics with fracture toughnesses from 6.4 to 16.8 MPa m^1/2.     

Catalytic combustion of methane over Pt and PdO-supported CeO<Subscript>2</Subscript>–ZrO<Subscript>2</Subscript>–Bi<Subscript>2</Subscript>O<Subscript>3</Subscript>/γ-Al<Subscript>2</Subscript>O<Subscript>3</Subscript> catalysts

Catalytic combustion of methane was investigated on Pt and PdO-supported CeO₂–ZrO₂–Bi₂O₃/γ-Al₂O₃ catalysts prepared by a wet impregnation method in the presence of polyvinylpyrrolidone. The catalysts were characterized by X-ray fluorescence analysis, X-ray powder diffraction, X-ray photoelectron spectra, transmission electron microscopy, and BET specific surface area measurements. The Pt/CeO₂–ZrO₂–Bi₂O₃/γ-Al₂O₃ and PdO/CeO₂–ZrO₂–Bi₂O₃/γ-Al₂O₃ catalysts were selective for the total oxidation of methane into carbon dioxide and steam, and no by-products such as HCHO, CO, and H₂ were obtained. The catalytic activities of the PdO/CeO₂–ZrO₂–Bi₂O₃/γ-Al₂O₃ catalysts were relatively higher than those of the Pt-supported catalysts, due to the facile re-oxidation of metallic Pd into PdO based on lattice oxygen supplied from the CeO₂–ZrO₂–Bi₂O₃ bulk. A decrease in the calcination temperature during the preparation process was found to be effective in enhancing the specific surface area of the catalysts, whereby particle agglomeration was inhibited. Optimization of the PdO amount and calcination temperature enabled complete oxidation of methane at temperatures as low as 320 °C on the 11.6 wt% PdO/CeO₂–ZrO₂–Bi₂O₃/γ-Al₂O₃ catalyst prepared at 400 °C.     

Influence of cryochemical and ultrasonic processing on the texture and thermal decomposition of xerogels and properties of nanoceramics in the ZrO<Subscript>2</Subscript>〈Y<Subscript>2</Subscript>O<Subscript>3</Subscript>〉–Al<Subscript>2</Subscript>O<Subscript>3</Subscript> system

We have studied the influence of cryochemical and ultrasonic processing on the formation, structure, particle size, and thermal decomposition of xerogels in the ZrO₂〈Y₂O₃〉–Al₂O₃ (20 wt %) system. Nanopowders of tetragonal-zirconia-based solid solutions with a high degree of tetragonality (c/a = 1.4366) have been synthesized. Al₂O₃ has been shown to slow down t-ZrO₂ crystallite growth in the temperature range 600–1400°C. We have optimized nanopowder consolidation conditions, obtained nanoceramics stable to low-temperature “aging” in a humid medium, and investigated their physicochemical and mechanical properties.     

Effect of heat treatment on the properties of nanocrystalline 80 wt % Al<Subscript>2</Subscript>O<Subscript>3</Subscript>-20 wt % ZrO<Subscript>2</Subscript>〈CeO<Subscript>2</Subscript>, Y<Subscript>2</Subscript>O<Subscript>3</Subscript>〉 powder

We have studied the evolution of nanocrystalline 80 wt % Al₂O₃-20 wt % ZrO₂〈CeO₂, Y₂O₃〉 powder prepared through hydroxide coprecipitation followed by hydrothermal decomposition of the hydroxides and firing at temperatures from 400 to 1300°C. α-Al₂O₃ has been shown to form at 850°C. The metastable phase F-ZrO₂ persists up to this temperature. The variation in the morphology of the powder is topologically continuous. The processes induced by heat treatment of the nanocrystalline powder are interpreted in terms of the evolution of an open system.     

Characterization of microstructure and properties of Al–Al<Subscript>3</Subscript>Zr–Al<Subscript>2</Subscript>O<Subscript>3</Subscript> composite

Aluminium-based metal matrix composite strengthened by in situ Al₂O₃ and Al₃Zr particles were synthesized by powder metallurgy route. Phase analysis by X-ray diffraction and scanning electron microscopy revealed that the reaction between Al and ZrO₂ produced Al₂O₃ and Al₃Zr phases in the sintered composites. The hardness of the composite is a strong function of sintering temperature as well as the volume fraction of reinforcements. The dry sliding wear test results clearly indicated that increasing the volume fraction of zirconia particles in the composite improved the wear resistance. Microcutting, ploughing, delamination and oxidation were the main mechanisms of wear.     

Thermodynamic properties of Dy<Subscript>2</Subscript>O<Subscript>3</Subscript> · 2ZrO<Subscript>2</Subscript> and Ho<Subscript>2</Subscript>O<Subscript>3</Subscript> · 2ZrO<Subscript>2</Subscript> in the range 10–340 K

The low-temperature heat capacity of Dy₂O₃ · 2ZrO₂ and Ho₂O₃ · 2ZrO₂ has been determined by adiabatic calorimetry in the temperature range 10–340 K. The results have been used to calculate the entropy, enthalpy increment, and reduced Gibbs energy of the zirconates without taking into account their low-temperature magnetic transformations.     

Effect of the ZrO<Subscript>2</Subscript> concentration on the crystallization behavior and the mechanical properties of high-strength MgO–Al<Subscript>2</Subscript>O<Subscript>3</Subscript>–SiO<Subscript>2</Subscript> glass–ceramics

High-strength, colorless glass–ceramics in the MgO/Al₂O₃/SiO₂ system with high concentrations of ZrO₂ and a great potential for technical application, e.g., as high-performance hard disc substrates, are investigated. ZrO₂ concentrations from 6 to 9 mol% are added to a stoichiometric cordierite glass to investigate the influence of the concentration of the nucleating agent on the crystallization behavior and the mechanical properties. The phase formation and the microstructure of the glass–ceramics are studied using X-ray diffraction and scanning electron microscopy including electron backscatter diffraction. It is shown that the volume crystallization of ZrO₂, a low-/high-quartz solid solution (low-/high-QSS), and spinel is accompanied by the surface crystallization of indialite. This phase offers a much smaller coefficient of thermal expansion than the other crystal phases, which may induce high compressive stresses in the surface layer of the glass–ceramics after cooling and seems to result in excellent mechanical properties of the material. Biaxial flexural strengths of up to 1 GPa were measured. Higher ZrO₂ concentrations reduce the surface crystallization of indialite and decrease the mean size of the crystals resulting in a higher translucency. The volume-crystallizing phases and the mechanical properties of the glass–ceramics do not seem to be significantly affected by the analyzed ZrO₂ concentrations.     

Effect of sintering temperatures on properties of BaO–B<Subscript>2</Subscript>O<Subscript>3</Subscript>–SiO<Subscript>2</Subscript>–Al<Subscript>2</Subscript>O<Subscript>3</Subscript> glass/silica composites for CBGA package

BaO–B₂O₃–SiO₂–Al₂O₃ (BBSA) glass/silica composites synthesized by solid-state reaction method were developed for CBGA packages, and the effects of sintering temperature (900–950 °C) on the phase transformation, microstructure, thermal, mechanical and electrical properties were investigated. XRD results show that the major phases quartz and cristobalite, and the minor phase BaSi₂O₅ are detected in BBSA composites. Furthermore, it was found that the quartz phase transforms to cristobalite phase at 930–940 °C. The formation of cristobalite phase with higher coefficient of thermal expansion (CTE) led to the increase of CTE value of BBSA composites. However, excessive cristobalite phase content would degrade the mechanical properties and the linearity of thermal expansion of the ceramics. BBSA composites sintered at 920 °C exhibited excellent properties: low dielectric constant and loss (ε_r = 6.2, tanδ = 10^?4 at 1 MHz), high bending strength (179 MPa), high CTE (12.19 ppm/°C) as well as superior linearity of the thermal expansion.     

Vacuum arc deposition of Al<Subscript>2</Subscript>O<Subscript>3</Subscript>–ZrO<Subscript>2</Subscript> coatings: arc behavior and coating characteristics

Al₂O₃–ZrO₂ coatings were deposited using a vacuum arc deposition system equipped with two co-planar cathodes. The plasma was injected into a cylindrical magnetic duct through annular anode apertures toward a substrate or an electrostatic ion current probe positioned on the duct axis, in vacuum and in a low-pressure oxygen or argon + oxygen background. Ion current and arc voltage measurements and visual observation of the cathode spots were used to find stable arcing conditions, using a straight plasma duct configuration. The cathode spot operation and transport of the plasma beam in the duct were studied as a function of arc current (I _arc = 25–200 A) and oxygen or oxygen + argon pressures (P = 0.1–1.5 Pa). Coatings were fabricated by exposing Si or WC–Co substrates simultaneously to Al and Zr plasmas using a 1/8 torus filter configuration in O₂ + Ar pressures. The coating composition, structure, microhardness, adhesion, and wear behavior were studied as functions of the deposition parameters. Favorable conditions for stable arcing were obtained with I _arc = 75 and 100 A for Al and Zr plasmas, respectively. The ion current decreased, and the arc voltage increased with the oxygen pressure. Behavior of the ion current and arc voltage suggested that cathode poisoning started at P = 0.5 Pa. Deposition rates were 0.3-0.6 μm/min, depending on the substrate position. All coatings were “Zr rich”, i.e., the Zr:Al ratio was in the range of 1.2–5.6 depending on the substrate position and deposition conditions. The coatings with higher ZrO₂ concentration were harder and had better resistance to wear. The coating’s hardness reached a maximum of ~22–24 GPa at a deposition temperature of 500 °C or a negative bias voltage of 75–100 V.     

Influence of Bi substitution on microwave dielectric properties of BaO–La<Subscript>2</Subscript>O<Subscript>3</Subscript>–Sm<Subscript>2</Subscript>O<Subscript>3</Subscript>–TiO<Subscript>2</Subscript> ceramics

The influences of Bi substitution on microwave dielectric properties of Ba₄(La_0.5Sm_0.5)_9.33Ti₁₈O₅₄ solid solutions were investigated. Dielectric ceramics with general formula Ba₄(La_(0.5−z)Sm_0.5Bi _z )_9.33Ti₁₈O₅₄, z = 0.0–0.2 were prepared by conventional solid state route. The structural analysis of all the samples was carried out by X-ray diffraction and scanning electron microscopy. The dielectric properties were investigated as a function of Bi contents using open-ended coaxial probe method in the frequency range 0.3–3.0 GHz at room temperature. Dielectric constant varies from 83 to 88 and loss tangent from 2.1 × 10⁻³ to 5.5 × 10⁻³ at 3 GHz with temperature coefficient of resonant frequency changing from 106.7 to −8.4 ppm/oC as Bi contents increases from z = 0.00–0.20. It has been found that dielectric constant and temperature coefficient of resonant frequency improve whereas loss tangent is adversely affected with increase in Bi substitution.     

The Influence of Corundum Content and Sintering Temperature on the Mechanical Properties of CaO–ZrO<Subscript>2</Subscript>–Al<Subscript>2</Subscript>O<Subscript>3</Subscript> Ceramic Composites

We have studied the mechanical properties (Vickers microhardness H_V and fracture toughness K_C) of nanostructured CaO–ZrO₂–Al₂O₃ ceramic composites as dependent on the content of corundum (0 ≤ \(C_{Al_{2}O_{3}}\) ≤ 25%) and the temperature of sintering (1250°C ≤ T₁ ≤ 1500°C). Optimum value of the corundum content (\(C_{Al_{2}O_{3}}\) = 5%) and optimum regime (T₁ = 1300°C, 5 min; T₂ = 1200°C, 4 h) of two-stage sintering are established, which favor attaining the best mechanical characteristics of ceramic composites (H_V = 12.25 GPa, K_C = 8.47 MPa m^1/2).     

Influence of sintering atmosphere on the microstructure and water durability of SnO–MgO–P<Subscript>2</Subscript>O<Subscript>5</Subscript> glass

Effects of sintering atmosphere (Ar, air, and O₂) on the sinterability and crystallization at 380–470 °C of 60SnO, 10MgO, 30P₂O₅ (mol%) glass powder, and the water durability of the sintered glass were investigated. Increasing the oxygen partial pressure (P_\textO2 ) (P_{{{\text{O}}_{2} }} ) in the sintering atmosphere enhanced the oxidation tendency of Sn²⁺ to Sn⁴⁺ near the surface region of the glass particles. Therefore, the glass viscosity was increased, resulting in the increase in both the temperature of densification and the temperature at which crystalline phases developed. Phase assemblage and the amounts of crystalline phases were also affected by P_\textO2 . P_{{{\text{O}}_{2} }} . The water durability of the sintered glasses is discussed in terms of the above microstructural parameters.     

CeO<Subscript>2</Subscript> and Co<Subscript>3</Subscript>O<Subscript>4</Subscript>–CeO<Subscript>2</Subscript> nanoparticles: effect of the synthesis method on the structure and catalytic properties in COPrOx and methanation reactions

CeO₂ and Co₃O₄–CeO₂ nanoparticles were synthesized, thoroughly characterized, and evaluated in the COPrOx reaction. The CeO₂ nanoparticles were synthesized by the diffusion-controlled precipitation method with ethylene glycol. A notably higher yield was obtained when H₂O₂ was used in the synthesis procedure. For comparison, two commercial samples of CeO₂ nanoparticles (Nyacol^®)—one calcined and the other sintered—were also studied. Catalytic results of bare CeO₂ calcined at 500 °C showed a strong influence of the method of synthesis. Despite having similar BET area values, the CeO₂ synthesized without H₂O₂ was the most active sample. Co₃O₄–CeO₂ catalysts with three different Co/(Co + Ce) atomic ratios, 0.1, 0.3, and 0.5, were prepared by the wet impregnation of the CeO₂ nanoparticles. TEM and STEM observations showed that impregnation produced mixed oxides composed of small CeO₂ nanoparticles located both over the surface and inside the Co₃O₄ crystals. The mixed oxide catalysts prepared with a cobalt atomic ratio of 0.5 showed methane formation, which started at 200 °C due to the reaction between CO₂ and H₂. However, above 250 °C, the reaction between CO and H₂ became important, thus contributing to CO elimination with a small H₂ loss. As a result, CO could be totally eliminated in a wide temperature range, from 200 to 400 °C. The methanation reaction was favored by the reduction of the cobalt oxide, as suggested by the TPR experiments. This result is probably originated in Ce–Co interactions, related to the method of synthesis and the surface area of the mixed oxides obtained.     

Synthesis of Y<Subscript>3</Subscript>Al<Subscript>5</Subscript>O<Subscript>12</Subscript>:Ce<Superscript>3+</Superscript> phosphor in the Y<Subscript>2</Subscript>O<Subscript>3</Subscript>–Al metal–CeO<Subscript>2</Subscript> ternary system

Garnet phosphor Y₃Al₅O₁₂:Ce³⁺ is prepared in the Y₂O₃–Al metal–CeO₂ ternary system by the solid-state reaction method in the air. For the first time, metal Al is used as a source of aluminum for the reaction instead of traditional oxide Al₂O₃. It is shown that the chemical reaction can be realized at lower temperatures and without use of special reducing atmosphere. The structural and spectroscopic properties of the prepared powder phosphor are very close to those earlier reported for the Y₃Al₅O₁₂:Ce³⁺ single crystal.     

Phase Formation in Al<Subscript>2</Subscript>O<Subscript>3</Subscript>–ZrO<Subscript>2</Subscript>–CeO<Subscript>2</Subscript> Nanopowders Modified with Calcium Cations

We have studied phase formation in calcium-modified Al₂O₃–ZrO₂–CeO₂ nanopowders during sol–gel synthesis. The results demonstrate that heat treatment of the nanopowders first leads to the formation of a zirconium dioxide-based solid solution stabilized with cerium cations. Raising the heat treatment temperature helps the crystallization of corundum, a stable phase of aluminum oxide, to reach completion. In the temperature range 1400–1550°C, we observe the formation of a second aluminum-containing phase: calcium cerium hexaaluminate consisting of long prismatic grains.     

Nanostructured Al<Subscript>2</Subscript>O<Subscript>3</Subscript>–ZrO<Subscript>2</Subscript> composite synthesized by sol–gel technique: powder processing and microstructure

Al₂O₃–ZrO₂ composite gel powder was prepared by sol–gel route. The gel precursor compositions were preferred to achieve yield of 5–15 mol% zirconia after calcination of respective powders. The precursor gel was characterized by Differential Thermal Analysis (DTA)/Thermo Gravimetric (TG), IR and X-ray Diffraction study (XRD). The analysis reveal the gel contained pseudoboehmite and amorphous Zr(OH)₄, which was decomposed in three and two stages respectively. The phase transformation of alumina during calcination followed the sequence of pseudoboehmite → bayerite → boehmite → γ-Al₂O₃ → θ-Al₂O₃ → α-Al₂O₃, while that of ZrO₂ follows amorphous ZrO₂ → t-ZrO₂ → (t + m) ZrO₂. Fourier Transform Infrared Spectroscopy (FTIR) studies showed that the number of M–OH and M–O bond increases with zirconia due to a change in the cationic charge of the composite powder. Transmission Electron Microscopy (TEM) photograph of calcined powder exhibited the presence of dispersed as well as agglomerated nano sized spherical particles. SEM and Electron Probe Microscope Analysis (EPMA) confirmed the near uniform distribution of zirconia particles in the alumina matrix.     

Spectroscopic characterisation of local structure in Y<Subscript>2</Subscript>O<Subscript>3</Subscript>–B<Subscript>2</Subscript>O<Subscript>3</Subscript>–Bi<Subscript>2</Subscript>O<Subscript>3</Subscript> glasses doped with gadolinium

Gadolinium doped bismuth borate glasses containing up to 30 mol% Y₂O₃ were prepared by fast melt quenching method. The effect of yttrium on the local order in 3B₂O₃ · Bi₂O₃ and B₂O₃ · Bi₂O₃ glass matrices, particularly on the bismuth sites, was investigated by infrared (IR) spectroscopy and electron paramagnetic resonance (EPR) of Gd³⁺ ions. The IR results show that the local structure is more ordered in the glass system with higher bismuth content and the progressive addition of yttrium increases the local disorder in both bismuth–borate glass matrices. The EPR results indicate that Gd³⁺ ions occupy both bismuth and yttrium sites and reflect the same structural disorder like that suggested by IR results.     

Mechanical and acid-etching properties of Bi<Subscript>2</Subscript>O<Subscript>3</Subscript>–ZnO–B<Subscript>2</Subscript>O<Subscript>3</Subscript> glass-containing ceramic fillers

The properties of the composite, having a complicated microstructure, are decided by many factors such as those of glass matrix, crystal phases, fillers, and holes. We investigated how the addition of ceramic fillers to the glass matrix affects the mechanical and etching properties of the glass composite by forming new crystal phases. Different amounts of two fillers, ZnO and Al₂O₃, were added to a glass frit consisting of Bi₂O₃–ZnO–B₂O₃. It was sintered at 550 °C for 30 min. Based on the results of this study, the porosity and degree of crystallization of the composites could be controlled by adjusting the content of the ZnO and Al₂O₃ fillers. Therefore, porosity and degree of crystallization formed by the reaction between a glass matrix and fillers influence the mechanical and etching properties of the composite.     

Growth and properties of Al<Subscript>2</Subscript>O<Subscript>3</Subscript> and SiO<Subscript>2</Subscript> nanolayers on III–V semiconductors

We describe atomic layer deposition of silica and alumina layers on GaAs, InAs, and InSb substrates. The conditions for layer-by-layer growth of surface nanostructures are established, and some of their dielectric parameters are evaluated.