PBT-b-PEO-b-PBT triblock copolymers: Synthesis,characterization and double-crystalline properties

We demonstrated here a facile method to synthesize novel double crystalline poly(butylene terephthalate)-block-poly(ethylene oxide)-block-poly(butylene terephthalate) (PBT-b-PEO-b-PBT) triblock copolymers by solution ring-opening polymerization (ROP) of cyclic oligo(butylene terephthalate)s (COBTs) using poly(ethylene glycol) (PEG) as macroinitiator and titanium isopropyloxide as catalyst. The structure of copolymers was well characterized by ¹H NMR and GPC. TGA results revealed that the decomposition temperature of PEO in triblock copolymers increased about 30 °C to the same as PBT copolymers, after being end-capped with PBT polymers. These triblock copolymers showed double crystalline properties from PBT and PEO blocks, observed from DSC and WAXD measurements. The melting and crystallization peak temperatures corresponding to PBT blocks increased with PBT content. The crystallization of PBT blocks showed the strong confinement effects on PEO blocks due to covalent linking of PBT blocks with PEO blocks, where the melting and crystallization temperatures and crystallinity corresponding to PEO blocks decreased significantly with increment of PBT content. The confinement effect was also observed by SAXS experiments, where the long distance order between lamella crystals decreases with increasing PBT length. For the triblock copolymer with highest PBT content (PBT₅₄-b-PEO₂₂₇-b-PBT₅₄), this effect shows a 30 °C depression on PEO crystals' melting temperature and 77% on enthalpy, respectively, compared to corresponding PEO homopolymer. The crystal morphology was observed by POM, and amorphous-like spherulites were observed during PBT crystallization.     

Synthesis,characterization and properties of novel linear poly(butylene fumarate) bearing reactive double bonds

Poly(butylene fumarate) (PBF) bearing reactive double bonds on the polymer main chains has been designed and synthesized by coupling with hexamethylene diisocyanate (HDI) under very mild condition. The chemical structure, conformational structure, crystal structure and molecular weight of PBF were systematically characterized by ATR-FTIR, ¹H NMR, ¹³C NMR, GPC and WARD. The thermal properties, mechanical properties and biodegradability of PBF were carefully studied by DSC, mechanical testing and enzymatic degradation. The results of ¹H NMR and ¹³C NMR spectra indicate that no isomerization or Ordelt saturation reaction of trans CC took place during the bulk polymerization and the reaction just proceeded in the way we designed. Linear PBF with high-molecular-weight has been successfully synthesized. This new type of uncrosslinked polyester is shown to have many merits such as relatively high melting point (T_m), satisfactory processability and good mechanical properties. The impact strength of PBF is higher than 200 J/m; tensile and flexural strength can reach to 41.0 and 26.7 MPa, respectively.     

Characterization on mixed-crystal structure of poly(butylene terephthalate/succinate/adipate) biodegradable copolymer fibers

Biodegradable poly(butylene terephthalate/succinate/adipate) (PBTSA) pellet, an ideal random copolymer characterized by ¹H solution NMR, was melt-spun into fibers. The crystal structure and physical properties of the as-spun fibers were investigated by WAXD, solid-state ¹³C NMR, DSC and tensile test measurements. Only poly(butylene terephthalate) (PBT)-like diffraction pattern was observed in WAXD; however, two different ¹³C spin-lattice relaxation time (T_1C) components were observed for aliphatic units, in which the longer and the shorter T_1C components correspond to the crystalline and the amorphous domains, respectively. Therefore the crystal structure of PBTSA was concluded to be formed by mixed crystallization of its comonomers. Such crystallization behavior enabled the PBTSA fibers to have well developed PBT-like crystal structure despite of its ideal randomness. Furthermore, due to the introduction of soft segments (BA and BS) into BT crystal lattice, melting temperature of PBTSA fibers (115 °C) was over 100 °C lower than that of PBT.     

Biobased poly(butylene 2,5-furandicarboxylate) and poly(butylene adipate-co-butylene 2,5-furandicarboxylate)s: From synthesis using highly purified 2,5-furandicarboxylic acid to thermo-mechanical properties

To synthesize high quality (co)polyesters derived from 2,5-furandicarboxylic acid (FA), an acetic acid refluxing/pH-swing method was proposed to purify FA. 2-Carboxyl furfural and other impurities were removed completely from FA with this method. Using highly purified FA, biobased polyester poly(butylene furnadicarboxylate) (PBF) and aliphatic-aromatic copolyesters poly(butylene adipate-co-butylene 2,5-furandicarboxy-late)s (PBAFs) were synthesized via melt (co)polycondensation. The (co)polyesters were characterized with GPC, FTIR, ¹H NMR, DSC and TGA, and their tensile mechanical properties were also assessed. The copolyesters possess random chain structure, monomer feed ratio-controlled copolymer composition and excellent thermal stability (T_d,5% > 340 °C) in full composition range. Both BA-rich and BF-rich PBAFs are crystalline polymers. The crystallizability decreases with composition, up to nearly amorphous at moderate ?_BF (40–60%). PBAFs with ?_BF no more than 50% exhibit obvious high-elastic deformation and rebound resilience, and possess tensile properties (E 18–160 MPa, σ_b 9–17 MPa, ε_b 370–910%) comparable to poly(butylene adipate). PBAFs with higher ?_BF behave like nonrigid plastics with low tensile moduli (42–110 MPa), moderate strength (30–42 MPa) and high elongation at break (310–470%). In comparison, PBF is a strong and tough thermoplastic having balanced mechanical properties, namely, much higher tensile modulus (1.9 GPa) and strength (56 MPa) and high elongation at break (260%). It seems necessary and effective to use highly purified FA for synthesizing high performance FA-derived (co)polyesters.     

Sulfonated poly(butylene succinate) as a pseudo‐random copolymer: effect of sulfonate groups on microstructure and thermal behavior

The positional effect of sulfonate groups on poly(butylene succinate) (PBS) microstructure was investigated. In this regard, unsaturated poly(butylene fumarate) (PBF) and poly(butylene succinate‐ran‐fumarate) copolymers, synthesized via esterification/polycondensation reactions, were modified through post‐polymerization modification. The progress of the PBF sulfonation reaction was analyzed via ¹H NMR, dynamic light scattering and field emission SEM. The microstructure and thermal behavior of the functional polyesters were studied through DSC, TGA, elemental analysis and ¹H NMR. Based on the results, the sulfonation reaction of unsaturated polymer chains, which are not experiencing a phase separation, is instantaneous, but sulfonation of the chains that have formed colloidal particles is a time‐consuming process. Surprisingly, the outcomes of ¹H NMR analysis revealed a kind of heterogeneity along the fully sulfonated PBS backbone, similar to what is usually observed for copolymers. This is due to the ability of sulfonate groups to locate in different sites and create various block types. Due to the attraction between sulfonate groups, they tend to attach to the chain such that they provide the greatest number of second type blocks (containing two sulfonate groups). The randomness of sulfonated polymers after the sulfonation reaction was increased compared to that of the corresponding unsaturated copolymers. Increasing the content of sulfonate groups also led to a significant decrease in the thermal resistance (ca 120 °C) and crystallinity, along with a dramatic increase in ash content and T_g (up to 156 °C). © 2018 Society of Chemical Industry     

Synthesis of 4-arms hydroxy-functionalized PMMA-b-PE through combining free radical polymerization with coordination polymerization

The copolymerization of MMA with ethylene was promoted by metallocene complex in the presence of initiator tetra(2,3-epoxy propoxy)silane (I_s), reducing agent Zn and cocatalyst MAO, combining free radical polymerization with coordination polymerization via sequential monomer addition strategy in one-pot to produce 4-arms hydroxy-functionalized PMMA-b-PE. The effects of polymerization conditions such as temperature, time, ethylene pressure and Al/Ti molar ratio on the polymerization performance were investigated. 4-Arms hydroxy-functionalized PMMA-b-PE was obtained by solvent extraction and determined by GPC, MALLS, DSC, FT-IR, WAXD and ¹H(¹³C) NMR. The DSC result indicated that the 4-arms hydroxy-functionalized PMMA-b-PE had one T_g at 87.0 °C and one T_m at 117.0 °C which attributed to T_g of PMMA segment and T_m of PE segment, respectively. The microstructure of 4-arms hydroxy-functionalized PMMA-b-PE was further confirmed by WAXD, FT-IR, and ¹³C NMR analysis. These results demonstrated that the obtained 4-arms block copolymer consisted of PMMA segment and crystalline PE segment.     

Evaluation of polyesters from renewable resources as alternatives to the current fossil-based polymers. Phase transitions of poly(butylene 2,5-furan-dicarboxylate)

Poly(butylene 2,5-furan dicarboxylate) (PBF) is an alipharomatic polyester that can be prepared using monomers derived from renewable resources such as 2,5-furan dicarboxylic acid and 1,4-butanediol. In the present work the thermal behavior of PBF was studied. Multiple melting was observed during heating traces of samples isothermally crystallized from the melt using differential scanning calorimetry (DSC). The wide angle X-ray diffraction (WAXD) patterns did not reveal the presence of a second crystal population, or a crystal transition upon heating. DSC study showed that the phenomena are closely related to recrystallization. Temperature modulated DSC (TMDSC) tests indeed evidenced enhanced recrystallization. The equilibrium melting point was estimated to be 184.5 °C using the linear Hoffman–Weeks extrapolation. The heat of fusion of the pure crystalline polymer was found equal to 129 J/g or (27.35 kJ/mol), a little lower than that of PBT. The Lauritzen–Hoffman secondary nucleation theory was used and the surface energy values and the work of chain folding were found to be comparable to those of PBT, but quite lower than those of poly(ethylene terephthalate) (PET). The non-isothermal crystallization on cooling and the cold-crystallization of quenched samples were also studied. Condensed spherulites were observed on isothermal crystallization under large supercoolings by using polarized optical microscopy (POM), while the spherulites turned to ring-banded morphology at higher temperatures. In every case the nucleation density was high.     

Study of poly(trimethylene terephthalate) as an engineering thermoplastics material

Poly(trimethylene terephthalate) (PTT) was systematically studied as an engineering thermoplastics material. Crystallization rates, crystalline degrees, and mechanical properties of two commercial PTT polymers and one glass fiber–reinforced PTT compound were investigated and compared with those of poly(butylene terephthalate) (PBT). PTT raw polymers have crystallization temperature (T_c) values around 152°C, and their kneaded polymers show T_c values of about 177°C, about 15°C lower than the values of PBT polymers used in this study. From the exothermic heat values of DSC measurements, both PTT and PBT show the crystalline degree order greater than 30%. Injection‐molded PTT specimens and PBT specimens exhibit crystalline degrees from 18 to 32% and 23.8 to 30%, respectively. PTT polymers show higher tensile and flexural strengths, but lower impact strengths and elongations than those of PBT polymers. The low elongation behavior of PTT does not change with the intrinsic viscosity and the molder temperature. PTT‐GF30 promotes better mechanical properties than those of PBT‐GF30, close to those of PET‐GF30. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1657–1666, 2004     

Nonisothermal crystallization kinetics of poly(butylene terephthalate)/poly(ethylene terephthalate)/glass fiber composites

The influences of the glass fiber (GF) content and the cooling rate for nonisothermal crystallization process of poly(butylene terephthalate)/poly(ethylene terephthalate) (PBT/PET) blends were investigated. The nonisothermal crystallization kinetics of samples were detected by differential scanning calorimetry (DSC) at cooling rates of 5°C/min, 10°C/min, 15°C/min, 20°C/min, 25°C/min, respectively. The Jeziony and Mozhishen methods were used to analyze the DSC data. The crystalline morphology of samples was observed with polarized light microscope. Results showed that the Jeziony and Mozhishen methods were available for the analysis of the nonisothermal crystallization process. The peaks of crystallization temperature (T_p) move to low temperature with the cooling rate increasing, crystallization half‐time (t_1/2) decrease accordingly. The crystallization rate of PBT/PET blends increase with the lower GF contents while it is baffled by higher GF contents. POLYM. COMPOS. 36:510–516, 2015. © 2014 Society of Plastics Engineers     

On the in‐situ polymerization of cyclic butylene terephthalate oligomers: DSC and rheological studies

The thermal and rheological behaviors of cyclic butylene terephthalate (CBT) were studied with differential scanning calorimetry (DSC) and plate–plate rheometry, respectively. DSC scans were taken at different heating rates. The related first‐heat thermograms indicated crystallization and melting of the resulting poly (butylene terephthalate) (PBT) only at very low heating rate (0.5°C/min). As the crystallization and melting enthalpies were closely matched, one could conclude that the polymerization is essentially athermic. The polymerization was accompanied by a steep increase of the melt viscosity in isothermal rheological tests performed in the temperature range T = 145–210°C. Changes in the viscoelasticity of the polymerizing CBT and crystallizing PBT could be best followed by considering the changes in the phase angle. Viscosity increased with the conversion exponentially in the first approximation. POLYM. ENG. SCI., 46:743–750, 2006. © 2006 Society of Plastics Engineers     

Study on co[poly(butylene terephthalate‐p‐oxybenzoate)] thermotropic copolyester. II. Thermal behavior and crystalline morphology

The POB/PBT copolyesters, designated B28, B46, B64, and B82, were prepared from p‐acetoxybenzoic acid (PAB) and poly(butylene terephthalate) (PBT). The polymeric products obtained were then ground and subjected to solid‐state polymerization under vaccum for 4 h. The melting and crystallization behaviors of these copolyesters haven been studied by differential scanning calorimetry (DSC). In the DSC scan of the POB‐rich composition, the endothermic peak shows obscurely, and enthalpy of fussion becomes small due to the change in the crystalline morphology from isotropic to anisotropic. In general, the melting point of the copolyester is increased by the solid‐state polymerization reaction. Also, thermogravimetric analysis (TGA) were performed with these samples obtained. It was found that the decomposition temperature (T_d ) is increased as the POB content is increased. Effects of composition and solid‐state polymerization on the decomposition temperature of copolyesters are also discussed. The crystalline morphology of copolyester was investigated with a Zeiss polarized optical microscope. It was found that the POB/PBT copolyesters with 60 mol % POB was shown to be highly anisotropic. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 2363–2368, 2000     

Fracture surface characteristics and impact properties of poly(butylene terephthalate)

In this article, the relationship between fracture surface feature and impact properties of poly(butylene terephthalate) (PBT) was investigated. The results indicated that the fracture surface morphology of notched impact specimens tested in the temperature range from 196 to 180 °C could be differentiated into brittle (T ≤ 20 °C) and ductile appearances (T > 20 °C). The fracture surface roughness was characterized by surface roughness ratio (R _s) and fractal dimension (D _b). The fracture mode significantly influenced the relationship between impact strength and fracture surface roughness. When PBT fractured in a brittle mode, both the measured values of R _s and D _b could correspond to impact strength appropriately. On the contrary, when PBT fractured in a ductile mode, their relationship became not statistically significant because the area of the plastic deformation zone instead of fracture surface roughness might be the major factor influencing impact strength.     

Reactive compatibilization of polyamide-12/poly(butylene terephthalate) blends with hyperbranched PEI-g-PA12: Morphology and thermal properties

Thermal and morphology properties of polyamide-12 (PA12)/poly(butylene terephthalate) (PBT) blends with hyperbranched poly(ethyleneimine)-g-polyamide-12 (PEI-g-PA12) as reactive compatibilizer were studied by a combination of Optical Microscopy, DSC and ¹³C NMR. This compatibilizer was synthesized by simple amidation reactions. The addition of PEI-g-PA12 greatly modified the morphology of PA12/PBT blends, which were originally an incompatible polymer pair. At the beginning of the addition of compatibilizers, the sizes of PA12 and PBT rich phases decreased and the blends dispersed better. Then the phase structures became more diffused with time. At last, bi-phase morphology disappeared totally and one homogeneous structure was obtained at 260 °C. The higher the PEI-g-PA12 compatibilizer content was, the faster the morphology changed. Our DSC measurements provided a consistent picture of the crystallization behavior of PA12 and PBT components. The comparison of ¹³C NMR spectrums between PA12/PBT and PA12/PBT/PEI-g-PA12 undergoing the same thermal treatment indicated that compatibilization was originated from the formation of hyperbranched PBT-co-PEI-co-PA12 copolymers.     

Microstructural analysis and structure-property relationship of poly(glycolide-co-1,3-trimethylene carbonate)

A series of linear copolymers of glycolide and 1,3-trimethylene carbonate were synthesized by bulk ring-opening polymerization. The copolymers were characterized by ¹H NMR, ¹³C NMR, viscometry, and differential scanning calorimetry (DSC). The dependency of reaction temperature, reaction time, and the feed composition on the microstructure of the copolymers was examined by ¹³C NMR analysis. The microstructural analysis using ¹³C NMR was useful to calculate the average block length of the glycolyl (L_G) and trimethylene carbonyl (L_T) sequence. The structural change such as transesterification, which was assigned by TGT sequence, was reflected in the average block length and the sequence of each monomeric unit in the copolymer. The average length of glycolyl sequence (L_G) was much longer than that of trimethylene carbonyl sequence (L_T) in polymerization temperature of 100-150 °C. Upon further increasing the polymerization temperature, the L_G decreased, but the change of L_T was insignificant. During the polymerization, transesterification did not occur at 100 °C, but it was observed at a polymerization temperature range of 130-200 °C resulting in the decrease in L_G. As the composition of trimethylene carbonate increased, L_G decreased, but L_T do not show remarkable change. DSC results showed a close relationship between crystallinity and nature of microstructural sequence. The crystallinity of block copolymers was mainly decided by the average length of the glycolyl block.     

Diffusion of butanediol in poly(butylene terephthalate) (PBT) melt and analysis of pbt polymerization reactor with surface renewal

A reactor with surface renewal, originally designed for poly(ethylene terephthalate) (PET) polymerization, was applied for poly(butylene terephthalate) (PBT) polymerization. A comprehensive model including side reactions was developed and compared with the experimental results. The diffusivity of butanediol (BD) in PBT melt was measured separately by desorption experiments (D_b ? 1.08 × 10⁶ exp(?32600 / RT) (m²/min)). Optimum operating temperature for PBT polymerization was found to be around 250°C in order to avoid degradation.     

Poly(butylene terephthalate) modified with ethoxylated bisphenol S with increased glass transition temperature and improved thermal stability

Novel copolyesters have been prepared by polycondensation and by melt mixing of poly(butylene terephthalate) with an ethoxylated bisphenol S. No side reactions occur during the synthesis of the samples, as proved by NMR analysis. The polyesters were examined by TGA and DSC. The insertion of the bisphenol S (sulfonyldiphenol) group significantly improved the thermal stability of the polymer. The thermal analysis carried out using DSC technique showed that the T_m of the copolymers decreased with increasing co-unit content, differently from T_g, which on the contrary increased, exceeding in some cases 100 °C, and crystallization rate decreased. A polymer containing only terephthalate moieties and ethoxylated bisphenol S has been prepared for the first time.     

The architecture of hydroxy‐functionalized aPS‐b‐random copolymer‐b‐PE via one‐pot strategy combining living free radical polymerization with coordination polymerization

The copolymerization of styrene with ethylene was promoted by CpTiCl₃/BDGE/Zn/MAO catalyst system combining free radical polymerization with coordination polymerization via sequential monomer addition strategy in one‐pot. The effect of polymerization conditions such as temperature, time, ethylene pressure, and Al/Ti molar ratio on the polymerization performance was investigated. The hydroxy‐functionalized aPS‐b‐random copolymer‐b‐PE triblock copolymer was obtained by solvent extraction and determined by GPC, DSC, WAXD, and ¹³C‐NMR. The DSC result indicated that the aPS‐b‐random copolymer‐b‐PE had a T_g at 87°C and a T_m at 119°C which attributed to the T_g of aPS segment and the T_m of PE segment, respectively. The microstructure of the hydroxy‐functionalized aPS‐b‐random copolymer‐b‐PE was further confirmed by WAXD, ¹³C‐NMR, and ¹H‐NMR analysis; and these results demonstrated that the obtained block copolymer consisted of aPS segment, S‐E random copolymer segment, and crystalline PE segment. The connection polymerization of the hydroxy‐functionalized aPS with random copolymer‐b‐PE was revealed by GPC results. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Polyimides based on furanic diamines and aromatic dianhydrides: synthesis,characterization and properties

Novel polyimides containing furan moieties were prepared from the resulting furanic diamine monomers with various aromatic dianhydrides including 1,2,4,5-benzene-tetracarboxylic dianhydride, 3,3′,4,4′-biphenyltetracarboxylic dianhydride, 4,4′-oxydiphthalic anhydride, and hexafluoroisopropylidene 2,2-bis(phthalic anhydride), via a two-step process. The resulting polyimides were characterized by solubility tests, viscosity measurements, FTIR, ¹H NMR spectroscopy, differential scanning calorimetric (DSC), and thermogravimetric analysis (TGA) analysis. The polyimides with inherent viscosities in the range of 0.048–0.095 L/g showed excellent solubility in aprotic amide and organic solvents, such as N,N-dimethylacetamide, N-methyl-2-pyrrolidinone, dimethylformamide and acetone, chloroform, etc. DSC showed glass transition temperatures (T _g) in the range of 116–143 °C. These polymers showed excellent thermal stability up to 390 °C.     

Completely amorphous high thermal resistant copolyesters from bio-based 2,5-furandicarboxylic acid

Polyesters from renewable resources with glass transition temperature (T_g) higher than 100°C are crucial in broadening their application range. In this work, a series of high molecular weight copolyesters, poly(butylene bis[4-(2-hydroxyethoxy) phenyl] sulfone 2,5-furandicarboxylate) (PBSF), was synthesized from bis[4-(2-hydroxyethoxy) phenyl] sulfone (BHEPS), bio-based 1,4-butanediol (BDO), and 2,5-furandicarboxylic acid (FDCA) via transesterification. Nuclear magnetic resonance spectroscopy (¹H-NMR and ¹³C-NMR) was used to confirm their chemical structures, composition, and sequence distribution. Characterizations demonstrated that with the increasing content of BHEPS unit, T_g of synthesized polyesters was increased from 38.2°C for PBF to 122°C for PBSF-95, in which the content of BHEPS unit was 95%. However, the weight average molecular weight (M_w) of PBSF was dramatically decreased after the addition of BHEPS, from 95,300 g/mol for PBF to only 9600 g/mol for PBSF-95, which was too low for practical application. Taking molecular weight, T_g, and mechanical properties into account, PBSF-65 was considered to be a promising polyester with M_w of 28,500 g/mol, T_g of 104.7°C, tensile strength of 82 MPa, and elongation-at-break of 98%. Besides, it was a completely amorphous polyester with a transmittance of 89.9% by cutoff at 700 nm. Summarily, PBSF-65 showed great potential to be used as raw material for the manufacture of baby bottles, children's toys, kitchen appliances, and beverage packaging, especially in the case when high transparency and heat resistance are required.     

Studies on blends of binary crystalline polymers: Miscibility and crystallization behavior in PBT/PAr(I27-T73)

The miscibility and crystallization behavior of binary crystalline blends of poly(butylene terephthalate) [PBT] and polyarylate based on Bisphenol A and a 27/73 mole ratio of isophthalic and terephthalic acids [PAr(I27-T73)] have been investigated by differential scanning calorimetry (DSC). This blend system exhibits a single composition-dependent glass transition temperature over the entire composition range. The equilibrium melting point depression of PBT was observed, and Flory interaction parameter χ₁₂ = −0.96 was obtained. These indicate that the blends are thermodynamically miscible in the melt. The crystallization rate of PBT decreased as the amount of PAr(I27-T73) increased, and a contrary trend was found when PAr(I27-T73) crystallized with the increase of the amount of PBT. The addition of high-T_g PAr(I27-T73) would suppress the segmental mobility of PBT, while low-T_g PBT would have promotional effect on PAr(I27-T73). The crystallization rate and melting point of PBT were significantly influenced when the PAr(I27-T73) crystallites are previously formed. It is because not only does the amorphous phase composition shift to a richer PBT content after the crystallization of PAr(I27-T73), but also the PAr(I27-T73) crystal phase would constrain the crystallization of PBT. Thus, effects of the glass transition temperature, interaction between components, and previously formed crystallites of one component on the crystallization behavior of the other component were discussed and compared with blends of PBT and PAr(I-100) based on Bisphenol A and isophthalic acid.