交联型PVC/TPU轻质材料的制备和表征

以PVC,TPU为主要原料,加入发泡剂AC,交联剂DCP,空心玻璃微珠及其他助剂经模压成型制备了PVC/TPU轻质材料.通过密度以及机械性能测试研究了TPU用量、DCP用量和空心玻璃微珠含量对PVC/TPU轻质材料性能的影响,用红外光谱研究材料基团的变化,通过凝胶含量测试交联体系凝胶量,用SEM扫描电镜表征了材料的泡孔形状、尺寸以及排列.聚酯型TPU能够提高轻质材料弯曲和冲击强度,TPU加入10份时,共混体系的表观密度最低,为0.30 g/cm3.表观密度随着交联剂DCP的添加先降低后增大,红外表征和凝胶含量测试证实轻质材料体系产生了交联结构.空心玻璃微珠的加入,使得PVC/TPU轻质材料的表观密度和综合机械性能提高明显,即使加入20份空心玻璃微珠密度始终小于1.0 g/cm3.SEM表明,DCP的加入使得泡孔更完整且不易破孔,泡孔壁更厚;空心玻璃微珠分布在泡孔壁上,起到引发泡孔和支撑负荷的作用.     

玻璃纤维对碳纳米管填充聚合物/热塑性聚氨酯共混体系导电性能的影响

研究了表面带有环氧基团的玻璃纤维(GF)对聚丙烯(PP)/热塑性聚氨酯(TPU)/多壁碳纳米管(MWCNT)、 聚甲基丙烯酸甲酯(PMMA)/TPU/MWCNT和聚乳酸(PLA)/TPU/MWCNT体系导电性能的影响. 研究结果表明, 未添加GF时, 由于MWCNTs选择性地分布在TPU分散相中, PP/TPU/MWCNT, PMMA/TPU/MWCNT和PLA/TPU/MWCNT材料的导电性能很差; 加入20%的GF使3个体系的电阻率均大幅度下降, 最高下降约13个数量级, 表明填充GF是一种具有普适性的改善以TPU为分散相的共混体系导电性能的有效方法. GF使体系电阻率降低的机理主要是形成了TPU包覆GF结构, 该结构可以看作长径比较高的导电棒, 可以有效协助导电通路的构建; 同时GF还起到了体积占位的作用, 提高了体系中导电组分在基体中的有效浓度.     

新型光、 热双响应形状记忆聚合物的制备与性能

通过多巴胺表面原位聚合反应修饰玻璃微珠, 利用X光电子能谱仪(XPS)和傅里叶变换红外光谱仪 (FTIR)对修饰前后玻璃微珠表面的化学组成进行了表征, 用热失重分析仪(TGA)对其热稳定性进行了测试, 并利用透射电子显微镜(TEM)和扫描电子显微镜(SEM)对其形貌进行了观察; 研究了改性玻璃微珠对形状记忆共混物聚己内酯和聚氨酯(PCL/TPU)的热性能、 力学性能和形状记忆性能的影响. 结果表明, 成功制备了表面包覆聚多巴胺的玻璃微珠(PHGM), 改性玻璃微珠的加入不仅增强了复合材料的力学性能(当改性玻璃微珠含量为3%时, 材料的拉伸强度提高到53.3 MPa, 杨氏模量提高到178.4 MPa), 还赋予了复合材料优异的光热效应. 所制备的形状记忆复合材料在808 nm近红外光的照射下, 可以在短时间内(7 s)升高到材料的开关温度并回复到初始形状.     

环氧树脂-玻璃微珠多孔复合材料的水声性能

为提高薄板吸声材料的吸声性能,用改性环氧树脂和空心玻璃微珠等原料合成了25mm厚环氧树脂-玻璃微珠多孔复合材料,在脉冲声管中测试了合成材料试样的声压反射系数和吸声系数,研究了合成工艺参数对其水下声学性能的影响.测试结果表明:环氧树脂-玻璃微珠多孔复合材料是一种良好的水下吸声材料,其吸声性能受到空心玻璃微珠的种类及其含量和固化剂种类等参数的影响.制备了填充多种空心玻璃微珠低频吸声性能良好的环氧树脂-玻璃微珠声学材料.合理地设计实验工艺参数,可以得到水下声学性能更佳的环氧树脂-玻璃微珠多孔复合材料.     

玻璃纤维对聚甲醛基导电复合材料性能的影响

采用在转矩流变仪中熔融混合的方法制备了聚甲醛(POM)/多壁碳纳米管(MWCNTs)/玻璃纤维(GF)和POM/炭黑(CB)/GF复合材料,研究了GF的加入对复合材料的导电性能、结晶行为和动态力学性能的影响.采用场发射扫描电镜(FESEM)观察了复合材料中导电填料的分散状态,发现GF的加入对MWCNTs和CB的分散状态没有明显影响.虽然GF为导电惰性填料,但因其加入起到了占位作用,明显提高了导电填料的有效浓度,从而使复合材料的体积电阻率明显降低.采用示差扫描量热仪(DSC)研究了复合材料中POM的结晶行为,发现GF的加入对POM的结晶温度、熔点和结晶度均无明显影响.采用动态机械分析仪(DMA)对复合材料的动态力学性能进行了研究,表明GF的加入能够明显地提高复合材料的储能模量.     

空心玻璃微珠复合聚酰亚胺泡沫的泡孔结构与性能

通过填充空心玻璃微珠,采用预聚法制备了空心玻璃微珠复合聚酰亚胺泡沫,研究了空心玻璃微珠填充量对复合聚酰亚胺泡沫的泡孔结构、热性能和压缩性能的影响规律。结果表明,随着空心玻璃微珠填充量的增加,聚酰亚胺泡沫泡孔结构变得精细,并且热稳定性、玻璃化转变温度和压缩性能都随之提高。当填充量(空心玻璃微珠与均苯四甲酸酐的质量比)达到20%时,泡沫5%热失重温度提高了13.9℃,玻璃化转变温度提高了8.1℃,压缩强度提高了约21%,压缩模量提高了约12%。     

稀土元素表面处理玻璃纤维增强PTFE复合材料的拉伸性能

研究了用稀土元素（RE）处理玻璃纤维表面的最佳用量及其对玻璃纤维增强聚四氟乙烯（GF／PTFE）复合材料拉伸性能的影响。测试了不同表面处理条件下GF／PTFE复合材料的拉伸性能，并对断口形貌进行了SEM分析。结果表明，由于RE对亲和性的作用，RE能够有效地提高玻璃纤维与PTFE之间的界面结合力。当稀土元素在表面改性剂中的含量为0.2%-0.4%时，GF／PTFE复合材料的拉伸性能得到明显提高，并且在RE含量为0．3％时其性能最佳。     

空心玻璃微珠对聚氨酯泡沫燃烧和力学性能的影响

通过向聚氨酯发泡体系中添加空心玻璃微珠,制备出空心玻璃微珠聚氨酯三相泡沫.研究了空心玻璃微珠添加量、聚磷酸铵(APP)用量、膨胀阻燃体系(IFR)浓度等因素对聚氨酯泡沫燃烧和力学性能的影响.结果表明,单独添加空心玻璃微珠对聚氨酯泡沫的氧指数和水平燃烧速度影响不大.添加APP或IFR后,空心玻璃微珠聚氨酯三相泡沫的阻燃效...     

氧化石墨烯纳米带-碳纳米管/TPU复合材料薄膜的制备及表征

将不同维度纳米填料同时复合,采用纵向氧化切割MWCNTs法制得不同含量比的氧化石墨烯纳米带-碳纳米管(GONRs-CNTs)2种维度纳米材料复合体,随后将上述填料加入到TPU基体中制得GONRsCNTs/TPU复合材料薄膜.采用FTIR、XRD、TG、XPS、TEM和FE-SEM研究了不同反应条件下所得GONRsCNTs复合体的结构及性能,并结合复合材料薄膜的氧气透过率和拉伸测试以及表面形貌观察,研究了GONRs与CNTs的协同作用、二者的含量比对TPU复合材料薄膜阻隔和力学性能的影响.研究表明,GONRs与CNTs的协同效应明显优于MWCNTs,同时当所加GONRs-CNTs复合体中GONRs与CNTs的含量比约为67∶33时,GONRs-CNTs/TPU复合材料薄膜的氧气透过率和拉伸强度相比纯TPU薄膜分别降低51.3%和提高29.3%,阻隔性能和力学性能均得到明显改善.     

炭黑填充聚丙烯/尼龙6/玻璃纤维复合材料的制备及表征

以聚丙烯(PP)和尼龙6(PA6)的共混物为基体材料,以导电炭黑(CB)和玻璃纤维(GF)作为填料,通过熔融共混的方法制备了导电复合材料。研究了GF和CB质量分数对复合材料热稳定性、导电性能、力学性能和微观形貌的影响。结果表明:CB粒子选择性分散在PA6中,同时PA6包覆在GF表面,通过具有较大长径比的纤维相互搭接形成连续的网络结构,从而显著降低复合材料的逾渗阈值。在相同CB质量分数下(2%),PP/PA6/GF/CB的表面电阻率相对于PP/PA6/CB体系降低了5个数量级。此外,引入GF后,材料的热稳定性和拉伸强度都有所提高。     

Thermal and mechanical properties of particulate fillers filled epoxy composites for electronic packaging application

Epoxy composites containing particulate fillers‐fused silica, glass powder, and mineral silica were investigated to be used as substrate materials in electronic packaging application. The content of fillers were varied between 0 and 40 vol%. The effects of the fillers on the thermal properties—thermal stability, thermal expansion and dynamic mechanical properties of the epoxy composites were studied, and it was found that fused silica, glass powder, and mineral silica increase the thermal stability and dynamic thermal mechanical properties and reduce the coefficient of thermal expansion (CTE). The lowest CTE value was observed at a fused silica content of 40 vol% for the epoxy composites, which was traced to the effect of its nature of low intrinsic CTE value of the fillers. The mechanical properties of the epoxy composites were determined in both flexural and single‐edge notch (SEN‐T) fracture toughness properties. Highest flexural strength, stiffness, and toughness values were observed at fillers content of 40 vol% for all the filled epoxy composites. Scanning electron microscopy (SEM) micrograph showed poor filler–matrix interaction in glass powder filled epoxy composites at 40 vol%. Copyright © 2007 John Wiley & Sons, Ltd.     

聚丙烯/硫酸钡复合体系的界面相互作用与流变性质和结晶行为的关系

制备了一系列具有不同界面状态的聚丙烯 (PP) 硫酸钡 (BaSO4)复合体 .PP BaSO4的界面分别用硅烷、硬脂酸、马来酸酐接枝聚丙烯 (PP g MAH)改性 .研究表明 ,填充体系的熔体粘度和熔体弹性均高于基体 .以硅烷和PP g MAH进行界面改性后 ,PP BaSO4的界面相互作用加强 ,导致复合体系中的熔体粘度和熔体弹性进一步提高 ,同时BaSO4对PP的成核活性提高 .填料用硬脂酸处理后 ,硬脂酸能够在填料粒子表面上形成一个包覆层 ,使粒子与PP的亲和性改善 .同时该包覆层具有润滑作用 ,使得复合体系的熔体粘度和熔体弹性下降 ,并使得该体系中BaSO4的成核活性低于硅烷和处理的体系 .本文探讨了由复合体系的熔体粘度定量比较填充复合体系中聚合物 填料界面相互作用的方法 ,讨论了界面改性对复合体系流变性质和结晶行为影响的机理     

表面复合纳米SiO_2和碳纳米管玻璃纤维增强尼龙6的结构与性能

利用静电相互作用在玻璃纤维(GF)表面分别复合纳米二氧化硅(SiO2)和多壁碳纳米管(MWNTs),制备了GF-SiO2、GF-MWNTs复合增强体,并通过转矩流变仪制备了尼龙6(PA6)/GF-SiO2和尼龙6(PA6)/GF-MWNTs复合材料.利用扫描电子显微镜(SEM),示差扫描量热仪(DSC),热机械分析仪(DMA)等手段研究了复合材料的微观结构、热学及力学性能.结果表明,静电复合的方法可以使纳米二氧化硅(nano-SiO2)、多壁碳纳米管(MWNTs)在GF表面达到均匀吸附,复合增强体能加快尼龙6的结晶速度,并使材料的玻璃化温度、动态模量、拉伸强度、结晶温度等明显提高,其中GF-MWNTs对复合材料性能的提高最明显,拉伸强度提升了21%,模量提高了28%.     

Rheological properties of wood polymer composites at high shear rates

This paper presents the rheological properties of wood-polymer composites (WPC) with a polypropylene (PP) matrix in the corrected shear rate range from approx. 20 s⁻¹ to 150 000 s⁻¹. Tests were conducted using a capillary rheometer and a rheological head of the author's construction, for which the working element is a thermoplastic injection moulding machine. The constructed tool was found to be very useful, especially for the determination of the processing characteristics of WPC composites containing a large particle-size filler. It was observed that the rheological properties of wood-polymer composites in the shear rate range of up to several thousand s⁻¹ significantly depended on the filler content of the polymer matrix; at the same time, at higher shear rate, a clear decrease in the effect of the wood filler content on the viscosity of the composites and on the flow behaviour, as described by the power law, took place.     

超细颗粒填充高密度聚乙烯复合体的导电和流变学性质(英文)

制备了多壁碳纳米管、石墨和碳黑填充高密度聚乙烯(HDPE)复合体,研究了复合体的导电和流变学性质.利用隧道逾渗模型对关键指数分别为4.4、6.4和2.9的三种复合体的"非普适性"导电行为进行了解释.与此同时,考察了颗粒类型和含量,以及剪切速率对复合体流变学性质的影响.结果表明,复合体系的储能模量在低频区出现"第二平台",而复合黏度则表现出强烈的剪切变稀行为,标志着颗粒在聚合物内部发生聚集形成了网络结构.与石墨和碳黑填充复合体相比,具有更高纵横比的多壁碳纳米管填充复合体具有更高的储能模量和复合黏度.基于Guth-Smallwood理论结合有效介近似的G′r分析结果表明,填充HDPE复合体系的流变学逾渗阈值和导电逾渗阈值吻合良好.     

CaCO3/PEEK复合体系的力学行为和热行为研究

以聚醚醚酮和碳酸钙复合体系为研究对象,考察了偶联剂和填料添加量对复合材料力学行为和热行为的影响.发现磺化聚醚醚酮作为偶联剂能有效地改善材料的力学性能,提高基体树脂的玻璃化转变温度,降低基体树脂的熔点,有助于改善聚醚醚酮的加工条件     

Influence of additives on recycled polymer blends

Polymer systems based on polymer waste offer promising way to increase recycling in the society. Since fillers play a major role in determining the properties and behavior of polymer composites, recycled polymers can also be combined with fillers to enhance the stiffness and thermal stability. In this study, blends of recycled polyethylene and recycled polypropylene with mica and glass fiber were prepared by melt blending technique. The effect of the particle loading, filler type, and filler–matrix interaction on thermal degradation and thermal transition of processed systems were investigated. Thermogravimetric analysis, differential thermogravimetric analysis, and differential scanning calorimetry were used in this investigation. Comparative analysis shows that both fillers produced different effects on thermal properties of the processed systems. These results were confirmed by calculating the activation energy for thermal degradation and thermal transition using Kissinger and Flynn–Wall expressions.     

Influence of maleic anhydride-grafted EPDM and flame retardant on interfacial interaction of glass fiber reinforced PA-66

In this paper, the effects of melamine polyphosphate flame retardant (MPP-FR) and maleic anhydride-grafted EPDM (MA-EPDM) on the interfacial interaction of PA66/GF were investigated by means of scanning electron microscopy (SEM), dynamic mechanical analysis (DMA), differential scanning calorimetry (DSC), rheological behavior and mechanical properties. The experimental results demonstrate that MPP-FR and MA-EPDM could effectively improve interfacial interactions between the PA66 and GF. Based on SEM, good interfacial adhesion between PA66 and GF in PA66/GF/FR and PA66/GF/FR/MA-EPDM composites was observed, however, MPP-FR destroyed the PA66 matrix. DMA results show that MPP-FR increased glass transition temperature (T_g) and storage modulus, and lower tan δ, while MA-EPDM showed a little effect on them in PA66/GF/FR/MA-EPDM composite compared with PA66/GF/FR. MPP-FR made PA66 crystallization temperature and the activation energy of the macromolecular segments transport increase clearly, and enhanced crystallization degree of PA66 according to DSC results. These results demonstrate MPP-FR presented the nucleate effect for the crystallization of PA66. At the low shear rate, MPP-FR and MA-EPDM obviously enhanced apparent viscosities of the composites. This is attributed that MPP-FR improved the interfacial interaction of the composites, and MA-EPDM promoted the formation of high molecular weight structures by the reactions between MA and amine groups. All results in this paper were consistent, and showed the good interaction among PA66, GF, MPP and MA-EPDM, which were proved by the mechanical properties of the composites.     

Epoxy‐based composite adhesives: Effect of hybrid fillers on thermal conductivity,rheology, and lap shear strength

Thermal management is an important parameter in an electronic packaging application. In this work, three different types of fillers such as natural graphite powder (Gr) of 50‐μm particle size, boron nitride powder (h‐BN) of 1‐μm size, and silver flakes (Ag) of 10‐μm particle size were used for thermal conductivity enhancement of neat epoxy resin. The thermal properties, rheology, and lap shear strength of the neat epoxy and its composite were investigated. The analysis showed that the loading of different wt% of Gr‐based fillers can effectively increase the thermal conductivity of the epoxy resin. It has also been observed that the thermal conductivity of the hybrid filler (Gr/h‐BN/Ag) reinforced epoxy adhesive composite increased six times greater than that of neat epoxy resin composite. Further, the viscosity of hybrid filler reinforced epoxy resin was found to be increased as compared with its virgin counterpart. The adhesive composite with optimized filler content was then subsequently subjected to determine single lap shear strength. The degree of filler dispersion and alignment in the matrix were determined by scanning electron microscopy (SEM) analysis.     

PTC/NTC Behavior of PVDF Composites Filled with GF and CF

Conductive polyvinylidene fluoride（PVDF）matrix composites filled with graphited fiber（GF）or carbon fiber（CF）were prepared by the melt-mixing method.The breakage and length distribution of the fibers in the polymer matrix were studied by scanning electron microscope（SEM）and optical microscope（OM）observations,respectively. The differences in the positive temperature coefficient（PTC）effects of the composites were mainly attributed to inter-fiber contact ability.The elimination of the negative temperature coefficient（NTC）effect for CF/PVDF composite was because of an increase in the viscosity of the polymer matrix.With the same filler content,CF could be more effective,to eliminate the NTC effect when compared with GF.Addition of 2%CF（mass fraction）in the PVDF composite with 7%GF（mass fraction）could effectively eliminate the NTC phenomenon of the composite.