Improvements in morphology,mechanical and thermal properties of films produced by reactive blending of poly(lactic acid)/natural rubber latex with dicumyl peroxide

The effect of dicumyl peroxide (DCP) as a free-radical cross-linking agent on the morphology, thermal and mechanical properties, and gas permeation of blown films prepared by reactive blending of poly(lactic acid) (PLA) and natural rubber latex was investigated. In comparison to the blown films without DCP, SEM micrographs revealed that the amount of debonded rubber domains from the cryofractured surface reduced considerably. This was when DCP at 0.003 phr was incorporated and the free radicals from thermally decomposed DCP reacted with PLA and NR chains, generating PLA–NR copolymers and cross-linked NR as confirmed by FTIR spectra. These PLA–NR copolymers acted as compatibilizers, which increased the strength at the PLA/NR interfaces, leading to the improvement in tensile strength, elongation at break, tensile toughness, impact strength, and tear strength. Although DCP did not influence the cold crystallization of PLA, TGA thermograms showed that thermal stability slightly increased owing to the enhanced interfacial adhesion. However, the addition of DCP at 0.005 and 0.010 phr resulted in a high content of cross-linked NR gel, by consuming the free radicals instead in copolymer formation. Therefore, the compatibilization efficiency was significantly reduced and the mechanical properties of reactive PLA/NR blown films finally dropped. Also, this poor interfacial adhesion facilitated the microvoid formation at the polymer–rubber interface as a result of mechanical stretching upon the film blowing process, increasing the permeation of water vapor and oxygen molecules. According to our study, it can be summarized that to optimize the morphology, mechanical properties, and gas permeation property of the free radical-assisted reactive blends, it is of great concern to carefully balance reactive compatibilizer formation and gel formation by adjusting the DCP content.     

Mechanical and sorption properties of poly(ethylene-co-vinyl acetate)(EVA) compatibilized acrylonitrile butadiene rubber/natural rubber blend systems

Poly (ethylene-co-vinyl acetate) (EVA) has been used as a compatibilizer for heterogeneous natural rubber/acrylonitrile butadiene rubber (NR/NBR) blends. NR/NBR (50/50) blends were compatibilized with varying amounts, from 0 to 10 parts per hundred rubber (phr), of EVA. The compatibility of the blend components in presence of EVA has been evaluated in terms of mechanical and sorption characteristics. The mechanical properties were found to be improved by the addition of EVA upto 6 phr. The solvent resistance of the compatibilized samples has been observed to be higher compared to the uncompatibilized blends; attributed to the increased interfacial adhesion between the blend components. DSC studies showed a shift of glass transition temperatures of the blend components towards higher temperatures indicating increased rigidity of the matrix in presence of EVA.     

Investigation on the thermal and crystallization behavior of high density polyethylene/acrylonitrile butadiene rubber blends and their composites

The properties of a blend containing a crystallizable component depend largely on the extent of crystallinity and the crystallization behavior of that component in presence of the other. Here, the semi crystalline high density polyethylene (HDPE) is blended with the amorphous elastomer, acrylonitrile butadiene rubber (nitrile rubber or NBR) and we focus mainly on the crystallinity of HDPE/NBR immiscible blends and its variation in the presence of compatibilizer and filler. The effect of blend ratio, compatibilizer concentration, dynamic vulcanization, and filler incorporation were carefully evaluated from the crystallinity measurements using differential scanning calorimeter and the basic aim of this work lies in tuning these conditions. This study allows the elucidation of the influence of crosslink density in regulating the crystallinity of thermoplastic elastomer blends. The scanning electron micrographs provide blend morphology from which the reduced domain size and the influence of NBR particles as heterogeneous nuclei for crystallization are evidenced especially at 5% compatibilizer concentration. The crystallinity of blends was observed to be high at 30 phr carbon black filler addition. Finally, the thermal stability of blends and their composites are also addressed and correlated with the crystallization effect. POLYM. ENG. SCI., 55:1203–1210, 2015. © 2014 Society of Plastics Engineers     

Influence of DCP content on the toughness and morphology of fully biobased ternary PLA/NR-PMMA/NR TPVs with co-continuous phase structure

ABSTRACT

Herein, the poly(lactic acid) (PLA)/poly(methyl methacrylate)-grafted natural rubber (NR-PMMA)/natural rubber (NR) blends with improved compatilibility was prepared by dicumyl peroxide induced dynamic vulcanization. Both the simple blend and the PLA/NR-PMMA/NR ternary thermoplastic vulcanizates (TPVs) exhibited co-continuous morphology. Moreover, the in situ compatibilization between PLA and rubber took place during the dynamic vulcanization. With increasing the DCP content, the toughness first increased and then decreased. With 2.5 phr DCP, the TPV displayed the highest impact strength of 760.7 J/m. Meanwhile, tensile strength of the TPVs was almost unchanged to that of the simple blend with the values of ~ 44 MPa.     

Effect of dynamic vulcanization on properties and morphology of nylon/SAN/NBR blends: A new compatibilization method of nylon/ABS blends

Dynamically vulcanized blends of nylon, styrene–acrylonitrile copolymer (SAN), and nitrile–butadiene rubber (NBR) were examined for mechanical properties, Shore D hardness, Vicat softening temperature, impact process, and phase morphology. The effect of a curing system such as phenolic formaldehyde resins (PF), dicumylperoxide (DCP), and a sulfur system on the mechanical properties of the nylon/SAN/NBR blends was studied, and dynamic vulcanization with a PF system was found to lead to outstanding toughness of the blends. The effect of PF content on the mechanical properties, Shore D hardness, and heat resistance of the nylon/SAN/NBR blends was also investigated. With increasing PF content the notched‐impact strength and Vicat softening temperature (VST) of the nylon/SAN/NBR (50/25/25) blends evidently improved, but tensile strength and Shore D hardness of the blends changed slightly. It can be concluded that the nylon/SAN/NBR (50/25/25) blends dynamically vulcanized by high‐content PF can attain excellent comprehensive mechanical properties, especially supertoughness, at room temperature. SEM was used to investigate the effect of dynamic vulcanization on disperse‐phase particle size, particle size distribution, and phase morphology. It was obvious that disperse‐phase particle size decreased with an increasing PF content. Thermal behavior and miscibility of dynamically vulcanized nylon/SAN/NBR with PF were investigated by DMTA. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 87: 2057–2062, 2003     

Effects of Dynamic Vulcanization and Acrylic Acid on Properties of Recycled Poly(vinyl chloride)/Acrylonitrile Butadiene Rubber (PVCr/NBR) Blends

Effects of dynamic vulcanization and acrylic acid (AAc) on processability, mechanical properties, swelling behavior, morphology, and thermal stability of recycled poly(vinyl chloride)/acrylonitrile butadiene rubber (PVCr/NBR) blends were investigated. Blends were prepared in a Haake Rheomix at a temperature of 150°C and a rotor speed of 50 rpm. Recycled poly(vinyl chloride)/acrylonitrile butadiene rubber (PVCr/NBR) blends were also prepared as comparison. It was found that the dynamic vulcanization and the addition of acrylic acid improved the stabilization torque, mechanical energy, stress at peak, stress at 100% elongation (M₁₀₀), swelling resistance, and thermal stability but decreased the elongation at break of the blends. The introduction of a cross-link into the elastomer phase and better compatibility between PVCr and NBR are responsible for the enhancement of thermal stability and mechanical properties of dynamically vulcanized PVCr/NBR + AAc as evidence from the scanning electron microscopy (SEM) of the tensile fracture surfaces and infrared spectroscopy study of the dynamically vulcanized of PVCr/NBR + AAc shows.     

Investigation of rheological,mechanical, and thermal properties of nanocomposites based on nitrile rubber-phenolic resin reinforced with nanographene

In this study, nanocomposites of acrylonitrile butadiene rubber (NBR)/phenolic resin/graphene nanoparticles (GNPs) were prepared using a two-roll mill. According to the results, the addition of GNPs increased the scorch time, vulcanization time, and viscosity of the blends. By adding phenolic resin and in the presence of a higher percentage of acrylonitrile, the modulus and tensile strength increased and the elongation at break decreased. The mechanical properties of the nanocomposites improved with increasing the amount of nanoparticles. The addition of 1.5 phr GNP to the blends containing NBR with 33% and 45% acrylonitrile increased the tensile modulus by 56% and 49%, respectively. The tensile properties of the nanocomposites were also investigated at 50, 25, and 75°C. It was observed that with increasing the amount of nanoparticles, the deterioration of the mechanical properties at elevated temperatures was reduced. Also, thermal stability increased with increasing the amount of nanoparticles in all the samples.     

ABS/NBR热塑性弹性体的制备

采用动态硫化法制备了丙烯腈-T二-苯乙烯3元共聚物／丁腈橡胶（ABS／NBR）热塑性弹性体（TPV），研究了硫化剂种类及用量、NBR中丙烯腈含量、橡塑比、增塑剂等对TPV力学性能的影响。结果表明采用丙烯腈较高的NBR制备的TPV综合性能优良，在试验范围内硫黄用量1．5份为宜。适量的增塑剂可以降低TPV硬度，但会导致拉伸性能下降。实验表明，TPV重复加工性能较好。     

Effects of methylene diphenyl diisocyanate on the physical,mechanical, and vulcanization properties of nitrile rubber

In this research, methylene diphenyl diisocyanate (MDI) was added to an acrylonitrile–butadiene rubber (NBR) compound as an additive, and its effects on the vulcanization of the rubber investigated. For this purpose, MDI was added at different concentrations (5, 10, and 20 phr) to the rubber compound. The rubber properties, including the rheometry and tensile strength, were investigated. Differential scanning calorimetry and swelling tests were used to assess the vulcanization mechanism and chemical reactions in the presence of MDI. Finally, Fourier transform infrared spectroscopy analysis was used to study the chemical structure of the NBR–MDI cured compounds. We found that MDI played a more important role than the additive in the NBR compound. It acted as a covulcanizing agent along with the sulfur groups. The 10 phr MDI content was found to be the optimum content for achieving the best NBR–MDI properties. This content increased the crosslinking density of the compound and decreased the swelling of NBR in toluene. We also found that MDI adsorbed the accelerator agents and sulfur groups, so it decreased the rate of vulcanization, especially at early ages. Furthermore, it reacted with NBR and produced strong urea (i.e., NH? CO? NH) and thiourethane groups (i.e., S? CO? NH), and this increased NBR's structural strength. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 45200.     

Swelling and mechanical properties of (acrylonitrile‐butadiene rubber)/(hydrogenated acrylonitrile‐butadiene rubber) blends with precipitated silica filled in gasohol fuels

This work studied the effects of hydrogenated acrylonitrile‐butadiene rubber (HNBR) and precipitated silica (PSi) loadings in acrylonitrile‐butadiene rubber (NBR) filled with 60 parts per hundred of rubber (phr) of carbon black (CB) for oil‐resistant seal applications in contact with gasohol fuel. The cure characteristics, mechanical properties, and swelling behavior of HNBR/NBR blends reinforced with PSi before and after immersion in ethanol‐based oils (E10, E20, and E85) were then monitored. This work studied the effects of PSi loading in rubber compounds on the mechanical properties of the rubber blends. The results suggested that the scorch time of CB‐filled NBR/HNBR was not affected by HNBR loading, but the cure time, Mooney viscosity, and torque difference increased with HNBR content. The swelling of the blends in E85 oil were relatively low compared with those in E10 and E20 oils. The recommended NBR/HNBR blend ratio for oil‐resistant applications was 50/50. Tensile strength and elongation at break before and after immersion in gasohol oils increased with HNBR loading, and the opposite effect was found for tensile modulus and hardness. PSi filler had no effect on scorch time, but decreased the cure time of the blends. The swelling level of the blends slightly decreased with increasing PSi content. The recommended silica content for optimum reinforcement for black‐filled NBR/HNBR blend at 50/50 was 30 phr. The results in this work suggested that NBR/HNBR blends reinforced with 60 phr of CB and 30 phr of silica could be potentially used for rubber seals in contact with gasohol fuels. J. VINYL ADDIT. TECHNOL., 22:239–246, 2016. © 2014 Society of Plastics Engineers     

Study on the microphase structure and mechanical properties of the blends of acrylonitrile–butadiene–styrene and sodium sulphonated styrene–acrylonitrile ionomer

The tensile properties of the blends containing neat acrylonitrile–butadiene–styrene (ABS), styrene–acrylonitrile (SAN) and the sodium sulphonated SAN ionomer have been investigated as a function of ion content of the ionomer in the blend. The tensile toughness and strength of the blends showed maximum values at a certain ion content of the ionomer in the blend. This is attributed to the enhanced tensile properties of the SAN ionomer by introduction of ionic groups into SAN and the interfacial adhesion between the rubber and matrix phase in the blend. The interfacial adhesion was quantified by NMR solid echo experiments. The amount of interphase for the blend containing the SAN ionomer with low ion content (3·1mol%) was nearly the same as that of ABS, but it decreased with the ion content of the ionomer for the blend with ion content greater than 3·1mol%. Changing the ionomer content in the blends showed a positive deviation from the rule of mixtures in tensile properties of the blends containing the SAN ionomer with low ion content. This seems to result from the enhanced tensile properties of the SAN ionomer, interfacial adhesion between the rubber and matrix, and the stress concentration effect of the secondary particles. © 1998 SCI.     

DMA analysis of the damping of ethylene–vinyl acetate/acrylonitrile butadiene rubber blends

The mechanical and damping properties of blends of ethylene–vinyl acetate rubber (VA content > 40% wt) (EVM)/acrylonitrile butadiene rubber (NBR), with 1.4 phr BIPB [bis (tert‐butyl peroxy isopropyl) benzene] as curing agent, were investigated by DMA and DSC. The effect of chlorinated polyvinyl chloride (CPVC), silica, carbon black, and phenolic resin (PF) as a substitute curing agent, on the damping and mechanical properties of EVM/NBR blends were studied. The results showed that 10 phr CPVC did not contribute to the damping of EVM700/NBR blends; Silica could dramatically improve the damping of EVM700/NBR blends because of the formation of bound rubber between EVM700/NBR and silica, which appeared as a shoulder tan δ peak between 20 and 70°C proved by DMA and DSC. This shoulder tan δ peak increased as the increase of the content of EVM in EVM/NBR blends. The tensile strength, modulus at 100% and tear strength of the blend with SiO₂ increased while the elongation at break and hardness decreased comparing with the blend with CB. PF, partly replacing BIPB as the curing agent, could significantly improve the damping of EVM700/NBR to have an effective damping temperature range of over 100°C and reasonable mechanical properties. Among EVM600, EVM700, and EVM800/NBR/silica blend system, EVM800/NBR/silica blend had the best damping properties. The EVM700/NBR = 80/10 blend had a better damping property than EVM700/NBR = 70/20. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Electron beam irradiation of polycarbonate reinforced acrylonitrile butadiene rubber

The effects of electron beam irradiation and polycarbonate (PC) concentration on the properties of acrylonitrile butadiene rubber (NBR) were investigated. The electron beam irradiation doses were from 25 to 150 kGy, whereas the PC contents were from 10 to 30 phr. It was found that the mechanical properties of NBR such as tensile strength (TS), hardness and tear strength (Ts) were remarkably improved by the incorporation of PC, while elongation at break (E_b) and thermal properties were decreased. However, the improvement in TS of NBR/PC blends was strongly dependant on PC content, in which maximum improvements need higher doses. On the other hand, the maximum value of Ts for all the blend ratios was at 25 kGy, whereas the hardness increases with increasing irradiation dose. Moreover, it was observed that the fuel resistance of NBR/PC was higher than NBR and decreases by increasing the content of PC.     

The Effect of Dicumyl Peroxide Vulcanization on the Properties & Morphology of Polypropylene/Ethylene-Propylene Diene Terpolymer/Natural Rubber Blends

ABSTRACT

This article discusses some properties such as tensile properties, chemical and oil resistance, gel content, crystallinity, and morphology of polypropylene (PP)/ethylene-propylene diene terpolymer (EPDM)/natural rubber (NR) blends. Dicumyl peroxide (DCP) was applied as a crosslinking agent. In terms of tensile properties, peroxide vulcanized blend shows higher tensile strength and tensile modulus (stress at 100% elongation, M₁₀₀) as compared with the unvulcanized blend. The elongation at break of the peroxide vulcanized blend is higher for the blend with NR rich content compared with the EPDM rich content. The improvements in chemical and oil resistance as well as gel content of peroxide vulcanized blends have also proved the formation of crosslinks in the rubber phase. Scanning electron microscopy (SEM) micrographs from the surface extraction of the blends support that the crosslinks have occurred during dynamic vulcanization. Dynamical vulcanization with DCP has decreased the percent crystallinity of blends that can be attributed to the formation of crosslinks in the rubber.     

Nanomodified fillers in chloroprene‐rubber‐compatibilized natural rubber/acrylonitrile–butadiene rubber blends

Because of the structural dissimilarity, natural rubber (NR) and acrylonitrile–butadiene rubber (NBR) are immiscible, and compatibilizers are used during their blending. Neoprene or chloroprene rubber (CR) has a polar chlorine part and a nonpolar hydrocarbon part. Also, it has many advantageous properties, such as oil resistance, toughness, a dynamic flex life, and adhesion capacity. Hence, it is not less scientific to use CR as a compatibilizer in the blending of NBR with NR. Because many fewer studies on the use of neoprene as a compatibilizer in NR–NBR blend preparation are available, efforts were made to prepare 20:80 NR–NBR blends with CR with the aim of studying the effect of poly(ethylene oxide) (PEO)‐coated nano calcium silicate along with nano N‐benzylimine aminothioformamide and stearic acid coated nano zinc oxide in the sulfur vulcanization of the blends. The optimum dosage of the compatibilizer was derived by the determination of the tensile properties, tear resistance, abrasion resistance, compressions set, and swelling values. The tensile strength, tear resistance, and abrasion resistance of the gum vulcanizates of the blend were improved by the compatibilizing action of CR up to 5 parts per hundred parts of rubber (phr). In the case of the filled vulcanizates, the tear resistance, 300% modulus, hardness, and abrasion resistance increased with increasing dosage of nano calcium silicate. The elongation at break percentage decreased as expected when there was an increase in the modulus. Scanning electron microscopy was used to study the phase morphology of the blends. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Comparison of morphology and mechanical properties of peroxide‐cured acrylonitrile butadiene rubber/LDH composites prepared from different organically modified LDHs

Rubber compounds based on acrylonitrile butadiene rubber (NBR) containing organically modified layered double hydroxides (LDHs) were prepared using peroxide as a curing agent. The LDHs intercalated by organic compounds including sodium styrene sulfonate (SSS) and sodium dodecylbenzene sulfonate (SDBS) were investigated using thermogravimetric analysis (TGA) and X‐ray diffraction (XRD) while the unmodified LDHs were used as contrast. Experimental results from TGA and XRD showed that both SSS‐ and SDBS‐intercalated LDHs were successfully obtained. The morphology of the LDH composites was characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), and XRD. The chemical structure of NBR/LDHs compounds were measured by Fourier transform infrared spectrum. The thermal properties were measured by TGA and differential scanning calorimetry. Other properties such as mechanical and swelling properties were also investigated. The results showed that a chemical bonding between organically modified LDHs and rubber matrix through SSS was built during vulcanization, which leads to improved interfacial strength of the cured compound. A high‐performance acrylonitrile butadiene rubber/SSS‐modified LDH compound, which has two times higher tensile strength than cured pure rubber without significant loss of elongation, was obtained. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

有效硫化体系下对MPU/NBR共混胶性能的研究

探究了在有效硫化体系下,聚醚型混炼型聚氨酯橡胶(MPU)与丁腈橡胶(NBR)并用比对共混胶性能的影响。研究表明,NBR的加入使得共混胶硫化速度变快,随着NBR份数的增加,拉断强度和扯断伸长率不断下降,表观交联密度先减小后增大,不同伸长率下的定伸应力呈现不同的变化规律。共混胶耐热空气老化性能和耐热油老化性能优异,在80℃高温拉伸中,MPU的拉断强度折损率要高于NBR。在动态力学性能研究中发现,20份NBR的加入使得共混胶动态生热明显增大。     

Effect of acrylic acid on the properties of recycled poly(vinyl chloride)/acrylonitrile–butadiene rubber blends

The effect of acrylic acid (AAc) on the torque, stabilization torque, mechanical energy, swelling behavior, mechanical properties, thermal stability, and morphological characteristics of recycled poly(vinyl chloride)/acrylonitrile–butadiene rubber (PVCr/NBR) blends was studied. The blends were melt mixed at a temperature of 150°C and rotor speed of 50 rpm. AAc was used to improve the compatibility of PVCr/NBR blends. Virgin PVCv/NBR blends were prepared to provide a comparison. It was found that PVCr/NBR + AAc blends exhibit higher stabilization torque, mechanical energy, stress at peak, and stress at 100% elongation, but lower elongation at break and swelling index than those of PVCr/NBR and PVCv/NBR blends. SEM study of the tensile fracture surfaces of the blends indicated that the presence of AAc increased the interfacial interaction between PVCr and NBR phases, thus improving the compatibility between PVCr and NBR phases. However, thermal gravimetry analysis of the blends showed that the presence of AAc decreased the thermal stability of PVCr/NBR blends. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 2181–2191, 2005     

Unsaturated polyester as compatibilizer for styrene–butadiene (SBR)/acrylonitrile–butadiene (NBR) rubber blends

The effect of the addition of 5 and 10 phr of unsaturated polyester resin (UPE) on the compatibility and physicomechanical properties of styrene–butadiene (SBR) and acrylonitrile–butadiene (NBR) rubber blends was studied. Differential scanning calorimetry (DSC), scanning electron microscopy (SEM), electrical, and ultrasonic techniques were used to determine the degree of the compatibility (DC). The results obtained revealed that, by the addition of 10 parts per hundred parts of rubber (phr) UPE as a compatibilizer for SBR/NBR blends, the degree of compatibility was greatly enhanced. The rheological and mechanical properties of the blends were also improved. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 2314–2321, 2002     

A Study of FTIR,Thermal Properties and Natural Weathering Test on NBRVirgin/Recycled with SBR Blends

The effects of styrene butadiene rubber/virgin acrylonitrile butadiene rubber (SBR/NBRv) blends and styrene butadiene rubber/recycled acrylonitrile butadiene rubber (SBR/NBRr) blends on properties such Fourier transform infrared (FTIR), thermal gravimetric analysis (TGA) and differential scanning calorimetry (DSC) were carried out. Results indicated that, based on intensity of amine peak from FTIR at 85/15 blend ratio (R15) revealed optimum formation of crosslink between SBR and NBR either using virgin or NBRr. TG thermograms of SBR/NBRv blends of all ratios showed better onset thermal stability than SBR/NBRr blends. The change in the horizontal baseline from high to low energy level occurred in virgin NBR blends because the amount of reactive sites available in virgin NBR is higher compared to NBRr. Meanwhile NBRr blends showed T_c because the amount of crosslink occurred in these blends were slightly lower than NBRv blends. Up to 25 phr of NBRr, the tensile strength and elongation at break (E_b) retention of SBR/NBRv blends was better than SBR/NBRr blends after 6 months' weathering test except for M100. The scanning electron microscopy on the surface of both blends after 6 months exposure indicated that the severity of the crack was minimal for SBR/NBRr blends compared to SBR/NBRv particularly at 50/50 blend ratio designated the SBR/NBRr blends that contained more NBRr particles could reduce the degradation towards natural weathering.