通过分子复合超分子方法制备高性能高分子材料

分子复合可调控聚合物超分子结构和聚集态结构,提高其性能,是高分子材料制备和高性能化的超分子方法.本文介绍了我们研究组近几年来通过分子复合超分子方法制备新型高分子材料的一些研究工作,如实现PVA的热塑加工,制备高性能熔纺纤维、吹塑薄膜、中空瓶、注塑制品等;制备新型聚合物无卤阻燃剂MCA,大大简化其合成工艺,并具有更高阻燃...     

三聚氰胺焦磷酸盐阻燃剂的合成及性能表征

三聚氰胺焦磷酸盐自膨胀阻燃剂[1]无卤、低烟、低毒,其热解温度与被阻燃材料的降解温度的匹配,效果很好。本文合成了三聚氰胺焦磷酸盐(MPP)[2],用元素分析,XRD、TG、DSC、IR等表征,并对其阻燃性能进行了测定,讨论了阻燃机理。1　实验部分1.1　仪器与试剂三聚氰胺(化学纯,含量不少于98.5%,北京化工厂);焦磷酸钠(Na4P2O7·10H2O,分析纯,含量不少于99.0%,上海科昌精细化学品公司);浓硫酸(分析纯,成都新都金牛王化工厂);硝酸(分析纯,成都有机化学试剂厂)。岛津TG 50H热重分析仪和DSC 50H差热分析仪;PerKin Eimer240C元素分析仪;…     

无卤磷系阻燃聚合物研究进展

无卤磷系阻燃聚合物燃烧时低烟无毒,对环境污染少,阻燃剂含量较少就能达到好的阻燃效果,且对聚合物材料的各种性能影响甚微,因而无卤磷系阻燃聚合物得到广泛的应用。文中在参考了大量文献的基础上,对无卤磷系阻燃聚合物的合成、结构、性能及应用做了详细的介绍和论述,并展望了无卤磷系阻燃聚合物的发展方向和前景。     

有机硅阻燃剂的研究进展

有机硅阻燃剂不仅具有良好的热稳定性和环保特点,而且在提高聚合物阻燃性能的同时,不影响材料的加工性能和机械性能。有机硅阻燃剂作为一种高效无卤阻燃剂,已日益得到高分子学术界和产业界的重视。本文阐述了有机硅阻燃剂近年来国内外的发展概况,着重介绍线型聚硅氧烷、支链型聚硅氧烷以及有机硅协效阻燃体系的分子结构以及阻燃机理。     

烯烃可控/活性正离子聚合新方法与新工艺及其应用

<正>离子聚合是高分子科学中重要的聚合方法之一,也是制备聚异丁烯或丁基橡胶等关键材料不可或缺的聚合方法.本文总结了异丁烯、苯乙烯及其衍生物等单体可控/活性正离子聚合的新引发体系、聚合反应特征的调节与转化、水相介质中正离子聚合新方法与新工艺、微观分子混合与正离子聚合新工艺及其用于设计合成异丁烯基聚合物.这些方法与技术是发展高效节能与绿色减排先进聚合物生产技术的重要途径,部分研究成果已在产业化中得到应用与验证.发展可控/活性正离子聚合新体系、新方法与新工艺,为实现绿色低碳高分子化工过程及相关产品工程(新结构、新功能、高性能与高品质)提供了新思路与新技术.     

聚合物基微纳米功能复合材料3D打印加工的研究

高分子材料3D打印加工可制备传统加工不能制备的形状复杂的高分子制件,是近年来发展很快的先进制造技术。但适用于3D打印加工的高分子材料种类少,结构功能单一,难以制备高分子功能器件。本文介绍了我们在聚合物基微纳米功能复合材料3D打印加工方面的研究工作:通过有机/无机杂化、固相剪切碾磨、超声辐照、分子复合等技术制备适合于选择性激光烧结(SLS)和熔融沉积成型(FDM)的聚合物基微纳米功能复合材料;实现了聚合物基微纳米功能复合粉体的SLS加工和功能复合丝条的FDM加工;研究了3D打印低维构建、层层叠加、自由界面成型、复杂固-液-固转变过程;建立了功能复合粉体球形化技术,发明了直接熔融挤出新型FDM打印机;制备了常规加工方法不能制备的数种形状复杂的功能器件,如尼龙11/钛酸钡压电器件、柔性聚氨酯/碳纳米管传感器、个性化人颌骨模型等,突破了传统加工难以制备复杂形状制品和目前3D打印难以制备功能制品的局限。     

高热稳定性三聚氰胺聚磷酸盐的合成

以三聚氰胺和磷酸为原料,以去离子水为溶剂,在杂多酸A催化下,制得改性三聚氰胺磷酸盐(MP);将MP在箱式气氛炉中进行多温度段热缩合反应合成了三聚氰胺聚磷酸盐(MPP),其结构经~(31)P NMR,IR和元素分析表征。通过TG对MPP的热稳定性和成炭性能进行了分析。结果表明:MPP失重1%时温度为372.1℃,失重5%时温度为382.7℃,700℃时残炭率为37.36%。     

三聚氰胺氰尿酸盐对玻纤增强尼龙66复合材料阻燃性能的影响

将三聚氰胺氰尿酸盐(MCA)阻燃剂添加到玻纤增强的尼龙66复合材料(GF-PA66)中。利用UL-94实验对MCA在复合材料中的阻燃效果进行研究;通过扫描电子显微镜(SEM)分析了燃烧后的样品形貌,并利用热重分析法对复合材料的热分解行为进行了研究。结果表明:MCA可使玻纤增强尼龙66复合材料达到UL-94V-0级阻燃效果;MCA晶体被均匀地分散于尼龙基体中,在燃烧时MCA通过自身吸热分解,产生不可燃气体,实现气相阻隔,从而起到阻燃作用,并在复合材料自熄面上留下纳米级气孔。     

浅析高分子树脂无溶剂生产技术中的高分子凝聚态相关化学问题

在没有溶剂介质参与的高分子聚合反应中,高分子凝聚态的变化与化学反应之间的作用关系变得更加直接。以熔融聚合、反应挤出、固相聚合为代表的高分子树脂无溶剂生产技术是集高分子树脂合成、材料加工制备及工程一体化的新兴科学与技术,是当代材料科学领域发展的前沿领域,代表着高分子树脂生产技术发展的必然趋势。本文将上述这三种典型的树脂工业合成技术及相应机理进行了简要的介绍,并分别以聚对苯二甲酸乙二醇酯(PET)和聚乳酸(PLA)的实际生产研究情况为例,展示三种生产技术之间的相互联系,揭示这三种无溶剂型高分子制备技术过程中出现的高分子凝聚态变化与化学反应之间的基本问题,为广大科研工作提供一些有价值的参考。     

热处理碳载Fe-三聚氰胺及Fe-g-C3N4催化剂的氧还原催化性能

分别以三聚氰胺和三聚氰胺的聚合物为配体, 采用浸渍法合成了两种氧还原反应(ORR)催化剂Fe-N/C(1)和Fe-N/C(2). 通过X射线衍射光谱(XRD)、X射线光电子能谱(XPS)、透射电子显微镜(TEM)和电化学测试对催化剂的成分、形貌和电催化性能进行了表征. 结果表明, 以三聚氰胺聚合物为配体制备的Fe-N/C具有更高的ORR催化活性. 在高温热处理过程中, 催化剂表面能形成更多的石墨N活性点, 是其ORR性能提高的重要原因.     

Reaction of melamine phosphate with pentaerythritol and its products for flame retardation of polypropylene

Due to being halogen‐free, non‐toxic, non‐erosive and environmentally friendly, melamine‐based flame retardants are attracting more and more attention. As a melamine‐based intumescent flame retardant, in this study the melamine salt of pentaerythritol phosphate (MPP) was prepared from melamine phosphate (MP) and pentaerythritol (PER). The reaction of MP with PER was then systematically investigated. The reaction product MPP was utilized to flame‐retard polypropylene (PP). FT‐IR, TGA and DSC were used to characterize MPP and also to investigate the reaction of MP and PER in depth. The experimental results show that MPP has good thermal stability and matched decomposition temperature with that of PP, making it suitable for flame retarding of PP. Also, MPP is melting‐blendable due to its softening during the heating process. The structure of MPP at a MP:PER molar ratio of 2.0 was confirmed as the same to that of the product synthesized from phosphorus oxychloride, pentaerythritol and melamine. The reaction of MP with PER was greatly influenced by the MP:PER proportion, reaction temperature and reaction time, rather than the physical state of PER, and the reaction mechanism of MP with PER was proposed. The prepared flame‐retarded polypropylene composite with 35 wt% intumescent flame‐retardant MPP has a flame retarding level of 3.2 mm UL 94 V‐0, tensile strength 27.0 MPa, Young's modulus 2442 MPa and Izod notched impact strength 3.8 kJ/m². Copyright © 2007 John Wiley & Sons, Ltd.     

Preparation of flame retardant polyamide 6 composite with melamine cyanurate nanoparticles in situ formed in extrusion process

This paper is focused on in situ preparation of melamine cyanurate (MCA) nanoparticles from reaction of melamine (MEL) and cyanuric acid (CA) and their flame retardant polyamide 6 (PA6) composite in the extrusion process through a novel reactive processing method. Fourier transform infrared (FT-IR), X-ray diffraction (XRD), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA) and scanning electron microscopy (SEM) were utilized to characterize the in situ formed MCA nanoparticles and their blends with PA6. Introduction of pentaerythritol (LTP) and water-bound plasticizer dioctyl phthalate (DPT) into the extrusion reaction system greatly inhibits the evaporation of water required for melamine and cyanuric acid reaction at high temperature (higher than 180 °C), laying a foundation for successful in situ preparation of MCA through reactive processing. XRD and FT-IR measurements indicate that under the effect of pentaerythritol, dioctyl phthalate and water, melamine really reacts with cyanuric acid to in situ form MCA in extrusion process. The reaction degree is close to 100%. A very important finding through SEM is that the in situ formed MCA particles, which were found to have aspect ratio of about 7.5, radial size in the range of 70-300 nm (mostly 70-90 nm) and crystallite size of less than 22 nm, are uniformly dispersed in the matrix PA6 at nanoscale. The in situ formed MCA nanoparticles greatly improve the flame retardancy and the mechanical properties of flame-retarded PA6 materials, and the introduced plasticizer dioctyl phthalate also ameliorates the related impact property. The obtained flame-retarded PA6 materials have good comprehensive performance with flame retardancy UL-94 V-0 rating at 1.6 and 3.2 mm thickness, tensile strength 48.0 MPa, elongation at break 106.3% and Izod notched impact strength 8.92 kJ/m². Compared with flame-retarded PA6 material with in situ formed MCA, the one prepared through conventional blending of PA6 with commercial MCA product has improved tensile strength but deteriorated impact strength and flame retardancy.     

交联三嗪类聚合物的制备及其成炭性研究

通过异氰尿酸三缩水甘油酯与三聚氰胺的本体熔融聚合反应,合成了一种交联结构的三嗪类聚合物成炭剂,它显示出良好的热稳定性和耐水性,其制备过程不需溶剂,简单易行,且无有害物质排放.这种新型交联聚合物与聚磷酸铵复配(质量比1:5)而组成的膨胀型阻燃剂,应用于聚丙烯阻燃.当膨胀阻燃剂用量为阻燃聚丙烯的32%时,燃烧测试分析表明,所获得的炭层展现出致密连续的结构,其阻燃氧指数达到32,垂直燃烧FV-0,热释放速率峰值为486kJ/m2,比纯PP降低了47.5%,而有焰燃烧时间为714s,比纯聚丙烯增加54.9%.     

Flame retardant polyamide 6 by in situ polymerization of ε-caprolactam in the presence of melamine derivatives

An improved method for preparing melamine cyanurate (MCA)based flame retardant polyamide 6 (FRPA6)materials has been proposed.This processing method,i.e.,improved in situ polymerization,was used to synthesize flame retardant PA6.In situ formed MCA nanoparticles were supposed to be linked to PA6 chains in the ε-caprolactam hydrolytic polymerization system to obtain startype polymers for the first time.Through TEM photographs,it can be found that the in situ formed MCA nanoparticles with diametric size of less than 50 nm,are nanoscaled,highly uniformly dispersed in the PA6 matrix.Synthesized flame retardant PA6 have good fire performance which can achieve UL-94 V-0 rating at 1.6 mm thickness with the presence of 7.34 wt.% MCA in the matrix.     

Flame retardant polyamide 6 by in situ polymerization of ε-caprolactam in the presence of melamine derivatives

An improved method for preparing melamine cyanurate （MCA） based flame retardant polyamide 6 （FRPA6） materials has been proposed. This processing method, i.e., improved in situ polymerization, was used to synthesize flame retardant PA6. In situ formed MCA nanoparticles were supposed to be linked to PA6 chains in the ε-caprolactam hydrolytic polymerization system to obtain startype polymers for the first time. Through TEM photographs, it can be found that the in situ formed MCA nanoparticles with diametric size of less than 50 nm, are nanoscaled, highly uniformly dispersed in the PA6 matrix. Synthesized flame retardant PA6 have good fire performance which can achieve UL-94 V-0 rating at 1.6 mm thickness with the presence of 7.34 wt.% MCA in the matrix.     

Catalytic action of phospho-tungstic acid in the synthesis of melamine salts of pentaerythritol phosphate and their synergistic effects in flame retarded polypropylene

A solid acid, phospho-tungstic acid (PTA), has been used to catalyze the pentaerythritol-melamine phosphate (PER-MP) reaction to synthesize intumescent flame retardant, melamine salt of pentaerythritol phosphate (MPP) used in flame retardant polypropylene (PP). This novel and environmentally friendly synthesis technology well solves the problems of conventional preparation methods. PTA plays a double-role: on one hand, it remarkably enhances the conversion of the above reaction and decreases the reaction temperature; on the other hand, it acts as an effective synergist with MPP and greatly improves the flame retardancy; accordingly, no additional process is needed to remove PTA after the reaction, and the products of the catalyzed reaction were directly incorporated with PP to prepare high-performance flame retardant materials. The catalytic and synergistic effects of PTA, as well as the flame retardancy and mechanical properties of the corresponding flame retardant PP were investigated.     

Delamination of sodium montmorillonite in PA6 in the presence of melamine polyphosphate

This study describes the influence of melamine polyphosphate (MPP) flame retardant addition on layered structure of virgin sodium montmorillonite (MMT) in PA6/MMT system obtained in extrusion process. It was found that the extrusion of the PA6/MMT binary system in co‐rotating twin screw extruder gives intercalated clay nanocomposites, while during extrusion of ternary PA6/MMT/MPP composite, full exfoliation of clay was obtained in the system. Structure of the composites was proved utilizing wide angle X‐ray scattering and transmission electron microscopy techniques. Exfoliation of MMT in ternary PA6/MMT/MPP system was also confirmed by rheological studies (viscosity and creep measurements) which were carried out using rotational rheometer. Young's modulus of PA6/MMT/MPP was found to be ~25% greater comparing to PA6/MPP of the same filling level. Cone calorimetry experiments proved decrease of heat release rate peak of PA6/MMT/MPP by ~55% comparing to PA6/MPP with the same total filling level. Copyright © 2017 John Wiley & Sons, Ltd.     

阻燃剂MCA的高压法合成工艺研究

以三聚氰胺和氰尿酸为原料,以水为溶剂,考察了高压法合成阻燃剂MCA的工艺。在反应压力为120 KPa、三聚氰胺与氰尿酸的摩尔比约为1∶1.02下,采用改变单一因素的方法探讨了在不同温度、压力、反应时间及不同p H值等情况下对反应结果的影响,得出较优的工艺条件为反应时间为1.5 h、反应的最佳温度为105℃、p H值保持在7左右最佳,在此条件下,产品纯度可达98%以上,产品质量稳定。     

Synergistic effects between iron–graphene and melamine salt of pentaerythritol phosphate on flame retardant thermoplastic polyurethane

A comparison of melamine salt of pentaerythritol phosphate (MPP), and a synergistic agents, iron–graphene (IG) was performed in thermoplastic polyurethane (TPU) by masterbatch‐melt blending on thermal and flame retardant properties. The flame retardant properties of TPU composites were characterized by limiting oxygen index (LOI), UL 94 and cone calorimeter test (CCT). The CCT results revealed that IG can significantly enhance flame retardant properties of MPP in TPU. The peak heat release rate of neat TPU and flame retardant TPU/MPP composites decreased from 2192.6 and 226.7 to 187.2 kW/m² compared with that of TPU containing 0.25 wt% IG. The thermal stability and thermal decomposition of TPU composites were characterized by thermogravimetric analysis (TGA) and thermogravimetric/Fourier infrared spectrum analysis (TG‐IR). The results indicated IG and MPP can improve the thermal stability of TPU. The formation of thermal conductive network by IG can promote the decomposition of MPP into nonflammable melt, which can play the role of heat barrier and restrict the diffusion of fuels into combustion zone and access of oxygen to the unburned fuels. Copyright © 2016 John Wiley & Sons, Ltd.     

干法制备磷-氮膨胀型阻燃剂的研究

以磷酸、五氧化二磷、季戊四醇和三聚氰胺为原料,采用干法(不添加任何溶剂)合成了一种磷-氮膨胀型阻燃剂。IR分析发现合成阻燃剂具有与磷酸酯三聚氰胺盐类似的P=O和P-O-C双环结构。反应温度、时间和原料配比对酯化反应有明显的影响。酯化反应温度宜控制在120-130℃之间,反应时间2.5小时,加入五氧化二磷可以提高酯化反应的转化率,磷酸与五氧化二磷的摩尔比控制在2:1为宜。热重分析表明,该阻燃剂的起始分解温度为190℃左右,700℃时的成炭率约为30%。该阻燃剂受热后膨胀倍数约为30-50倍,SEM分析发现,阻燃剂膨胀炭层外表面连续、平滑、颗粒之间连结紧密,炭层为内部为多孔结构,空隙大小分布均匀,孔径约为150-200μm之间,这样的泡层结构能更好的起到隔热的效果。