Precipitation and fracture behaviour of Fe–Mn–Ni–Al alloys

The effects of Al addition on the precipitation and fracture behaviour of Fe–Mn–Ni alloys were investigated. With the increasing of Al concentration, the matrix and grain boundary precipitates changed from L1₀ θ-MnNi to B2 Ni₂MnAl phase, which is coherent and in cube-to-cube orientation relationship with the α′-matrix. Due to the suppression of the θ-MnNi precipitates at prior austenite grain boundaries (PAGBs), the fracture mode changed from intergranular to transgranular cleavage fracture. Further addition of Al resulted in the discontinuous growth of Ni₂MnAl precipitates in the alloy containing 4.2?wt.% Al and fracture occurred by void growth and coalescence, i.e. by ductile dimple rupture. The transition of the fracture behaviour of the Fe–Mn–Ni–Al alloys is discussed in relation to the conversion of the precipitates and their discontinuous precipitation behaviour at PAGBs.     

Nb在Ni3Al中取代行为及合金化效应的第一性原理研究

采用基于第一性原理的平面波赝势方法,研究了Nb原子在Ni₃Al中的格点取代行为及合金化效应.通过对不同原子被置换后体系的形成热、结合能及电子态密度的计算和比较,发现Nb原子倾向于取代Ni₃Al中的Al原子,其取代行为主要由系统的电子结构决定,计算结果与实验相符.为了进一步研究Nb原子的取代行为,对Nb原子占据的格点以松散或紧凑分布下体系的总能、形成热、结合能以及电子态密度进行了计算,结果表明Nb原子占据的格点更倾向于紧凑分布.为了研究Nb对Ni_{3关键词： 第一性原理 3}Al合金')" href="#">Ni₃Al合金 电子结构 合金化效应     

A crystal plasticity finite element model for flow stress anomalies in Ni3Al single crystals

This paper presents a dislocation density-based non-Schmid constitutive model to address the anomalous thermo-mechanical behaviour of the L1₂ intermetallic single-crystal Ni₃Al. Ni₃Al is used as a strengthening precipitate (γ′ phase) in Ni-based superalloys. Addressing such anomalous behaviour by accounting for temperature-dependent flow stress and hardening evolution, as well as orientation-dependent tension–compression asymmetry, is necessary for modelling superalloys across a range of temperatures. While hardening in cube-slip systems results from statistically stored dislocations (SSDs), hardening in octahedral slip systems is due to both SSDs and cross-slip dislocations (CSDs). The constitutive model incorporates hardening evolution due to SSDs and CSDs. Experimental data for Ni₃Al-type single crystals, available in the literature, are used to calibrate material parameters. Subsequently, results of crystal plasticity FEM simulations are compared with experimental data for several orientations under constant strain rate and creep loading conditions for a wide range of temperatures. The model is able to correctly predict the response of L1₂ intermetallic single crystals including features of anomalous flow stress and non-Schmid yield behaviour.     

High-temperature site preference and atomic short-range ordering characteristics of ternary alloying elements in γ’-Ni3Al intermetallics

Abstract

Remarkable high-temperature mechanical properties of nickel-based superalloys are correlated with the arrangement of ternary alloying elements in L1₂-type-ordered γ′-Ni₃Al intermetallics. In the current study, therefore, high-temperature site occupancy preference and energetic-structural characteristics of atomic short-range ordering (SRO) of ternary alloying X elements (X = Mo, W, Ta, Hf, Re, Ru, Pt or Co) in Ni₇₅Al_21.875X_3.125 alloy systems have been studied by combining the statistico-thermodynamical theory of ordering and electronic theory of alloys in the pseudopotential approximation. Temperature dependence of site occupancy tendencies of alloying X element atoms has been predicted by calculating partial ordering energies and SRO parameters of Ni-Al, Ni-X and Al-X atomic pairs. It is shown that, all ternary alloying element atoms (except Pt) tend to occupy Al, whereas Pt atoms prefer to substitute for Ni sub-lattice sites of Ni₃Al intermetallics. However, in contrast to other X elements, sub-lattice site occupancy characteristics of Re atoms appear to be both temperature- and composition-dependent. Theoretical calculations reveal that site occupancy preference of Re atoms switches from Al to both Ni and Al sites at critical temperatures, T_c, for Re > 2.35 at%. Distribution of Re atoms at both Ni and Al sub-lattice sites above T_c may lead to localised supersaturation of the parent Ni₃Al phase and makes possible the formation of topologically close-packed (TCP) phases. The results of the current theoretical and simulation study are consistent with other theoretical and experimental investigations published in the literature.     

Studies of the g factors and the local structure for Ni3+ in LaAl0.9Ni0.1O3, La0.75Y0.25Al0.99Ni0.01O3 and YAl0.9Ni0.1O3

The electron paramagnetic resonance g factors and the local structure for Ni³⁺ in LaAl_0.9Ni_0.1O₃ (LAN), La_0.75Y_0.25Al_0.99Ni_0.01O₃ (LYAN) and YAl_0.9Ni_0.1O₃ (YAN) are theoretically studied from the perturbation formulas of the g factors for a 3d⁷ ion of low spin (S = 1/2) in tetragonally elongated octahedra. In these formulas, the contributions to the g factors from the tetragonal distortion, characterized by the tetragonal field parameters Ds and Dt are taken into account. According to the calculations, the ligand octahedra around Ni³⁺ are suggested to suffer 2% relative elongation along the [001] (or C₄) axis due to the Jahn-Teller effect.     

First-principles calculations for the elastic properties of Ni-base model superalloys: Ni/Ni3Al multilayers

A model system consisting of Ni[001](100)/Ni3Al[001](100) multi-layers are studied using the density functional theory in order to explore the elastic properties of single crystal Ni-based superalloys. Simulation results are consistent with the experimental observation that rafted Ni-base superalloys virtually possess a cubic symmetry. The convergence of the elastic properties with respect to the thickness of the multilayers are tested by a series of multilayers from 2γ′+2γ to 10γ′+10γ atomic layers. The elastic properties are found to vary little with the increase of the multilayer’s thickness. A Ni/Ni3Al multilayer with 10γ′+10γ atomic layers (3.54 nm) can be used to simulate the mechanical properties of Ni-base model superalloys. Our calculated elastic constants, bulk modulus, orientation-dependent shear modulus and Young’s modulus, as well as the Zener anisotropy factor are all compatible with the measured results of Ni-base model superalloys R1 and the advanced commercial superalloys TMS-26, CMSX-4 at a low temperature. The mechanical properties as a function of the γ′ phase volume fraction are calculated by varying the proportion of the γ and γ′ phase in the multilayers. Besides, the mechanical properties of two-phase Ni/Ni3Al multilayer can be well predicted by the Voigt-Reuss-Hill rule of mixtures.     

Diffusion research between Ni3Al coating and titanium alloy produced by plasma spraying process

A Ni₃Al coating was prepared by plasma spraying technique on the surface of titanium alloy. Ni-Al mixed powders, coatings and reaction products were investigated by scanning electron microscope, EDS, DSC and XRD. A tight bonding between the coating and the substrate was formed. The X-ray diffraction analysis of the patterns showed that the coating not only had Ni₃Al phase, but also had NiO and Al₂O₃ phase microcontent. Comparing Ni coated Al to Ni₃Al at 900 °C, the diffusion was stronger and the diffusion layer was thicker. A minute pore structure was formed at 1200 °C in the front edge of solid-state reaction layer. So Ni₃Al restrained the solid-state reaction of the coating with the substrate, and as a whole weakened the entry of oxygen atoms into the substrate and quenched the out-diffusion of titanium.     

The corrosion behavior of intermetallic compounds Ni3(Si,Ti) and Ni3(Si,Ti) + 2Mo in acidic solutions

The corrosion behavior of the intermetallic compounds homogenized, Ni₃(Si,Ti) (L1₂: single phase) and Ni₃(Si,Ti) + 2Mo (L1₂ and (L1₂ + Ni_ss) mixture region), has been investigated using an immersion test, electrochemical method and surface analytical method (SEM; scanning electron microscope and EPMA: electron probe microanalysis) in 0.5 kmol/m³ H₂SO₄ and 0.5 kmol/m³ HCl solutions at 303 K. In addition, the corrosion behavior of a solution annealed austenitic stainless steel type 304 was studied under the same experimental conditions as a reference. It was found that the intergranular attack was observed for Ni₃(Si,Ti) at an initial stage of the immersion test, but not Ni₃(Si,Ti) + 2Mo, while Ni₃(Si,Ti) + 2Mo had the preferential dissolution of L1₂ with a lower Mo concentration compared to (L1₂ + Ni_ss) mixture region. From the immersion test and polarization curves, Ni₃(Si,Ti) + 2Mo showed the lowest corrosion resistance in both solutions and Ni₃(Si,Ti) had the highest corrosion resistance in the HCl solution, but not in the H₂SO₄ solution. For instance, it was found that unlike type 304 stainless steel, these intermetallic compounds were difficult to form a stable passive film in the H₂SO₄ solution. The results obtained were explained in terms of boron segregation at grain boundaries, Mo enrichment and film stability (or strength).     

Elastic and plastic deformation of NaCl and Ni3Al polycrystals during compression in a multi-anvil apparatus

Abstract

The compression behaviour in a multi-anvil apparatus of pure NaCl and of a foil of Ni₃Al embedded in a pressure medium of NaCl has been studied by energy-dispersive X-ray diffraction. At ambient temperature, the pressure and stresses, determined from line positions of NaCl, were constant throughout the sample chamber. Line positions and line widths of NaCl reflections were reversible on pressure release. A saturation of microstrains observed in NaCl at 2 GPa is thus attributed to brittle fracture setting in at uniaxial stresses of around 0.3 GPa. Ni₃Al polycrystals, in contrast, undergo extensive (ductile) plastic deformation above 4 GPa. The compression behaviour of both Ni₃Al and NaCl is identical to that previously determined in a diamond anvil cell. While a multi-anvil device thus has the advantage, compared with a diamond anvil cell, of constant pressure and stress throughout the sample chamber, microstrains in poly-crystalline samples arise in both devices. Samples in a multi-anvil apparatus thus need to be mixed with a pressure medium and to consist of essentially single crystals just as in a diamond anvil cell. Annealing experiments at high pressures confirm that the release of the uniaxial stress component in the pressure medium does not cause a release of microstrains in the embedded sample if the latter has been plastically deformed. Annealing for the purpose of attaining hydrostatic conditions in compression studies thus has to be carried out with care.     

Effect of temperature on solid-state formation of bulk nanograined intermetallic Al3Ni during high-pressure torsion

A bulk form of nanograined intermetallic Al₃Ni was produced by severe plastic deformation using high-pressure torsion (HPT). Powder mixtures of 75?mol% Al and 25?mol% Ni were processed by HPT at a selected temperature in the range of room temperature (RT) to 573?K under a pressure of 6?GPa. X-ray diffraction analysis revealed that the Al₃Ni intermetallic formed after processing for 50 revolutions at RT but, as the processing temperature increased, less revolutions (i.e. lower imposed strain) were required for the formation of Al₃Ni. Observations by transmission electron microscopy showed that the microstructure consists of ultrafine grains having a size of 300–2000?nm after 3 and 10 revolutions. Once the Al₃Ni formed after a higher number of revolutions, equiaxed nanograins with a size of ~30?nm prevailed with a significant increase in hardness. The increase in hardness was more significant when processed at higher temperatures because of increasing the fraction of Al₃Ni. It was shown that the solid-state formation of Al₃Ni occurred due to enhanced diffusion (i.e. decreased activation energy for diffusion) through the presence of high density of lattice defects.     

Order–disorder transition in nanocrystalline Ni3Al prepared by a chemical route

Ni₃Al alloys of nanometer dimensions in the range 10–38 nm could be synthesized by reaction sintering of sol–gel-derived Ni/SiO₂ nanocomposite and commercially available micrometer-sized aluminum powder. The sintering was carried out at a temperature of 923 K and a pressure of 2.4 MPa. By a suitable choice of sintering conditions a disordered phase of Ni₃Al was stabilized. The disordered phase could be converted to an ordered one by an increase of heat treatment temperature.     

Antisite defect types and temporal evolution characteristics of D0<Subscript>22</Subscript>-Ni<Subscript>3</Subscript>V structure: Studied by the microscopic phase field

Microscopic phase field simulation is performed to study antisite defect type and temporal evolution characteristic of D0₂₂-Ni₃V structure in Ni₇₅Al _x V_25−x ternary system. The result demonstrates that two types of antisite defect V_Ni and Ni_V coexist in D0₂₂ structure; however, the amount of Ni_V is far greater than V_Ni; when precipitates transform from D0₂₂ singe phase to two phases mixture of D0₂₂ and L1₂ with enhanced Al:V ratio, the amount of V_Ni has no evident response to the secondary L1₂ phase, while Ni_V exhibits a definitely contrary variation tendency: Ni_V rises without L1₂ structure precipitating from matrix but declines with it; temporal evolution characteristic and temperature dependent antisite defect V_Ni, Ni_V are also studied in this paper: The concentrations of the both defects decline from high antistructure state to equilibrium level with elapsed time but rise with elevated temperature; the ternary alloying element aluminium atom occupies both α and β sublattices of D0₂₂ structure with a strong site preference of substituting α site. Supported by the National Natural Science Foundation of China (Grant Nos. 50671084 and 50875217), the Doctorate Foundation of Northwestern Polytechnical University of China (Grant No. CX200806), the China Postdoctoral Science Foundation Funded Project (Grant No. 20070420218), and the Natural Science Foundation of Shaanxi Province of China     

Effect of alloying and temperature of deformation on the grain structure and phase composition of Ni3Al intermetallic

The structure of Ni₃Al intermetallic alloyed with boron and hafnium is studied at various temperatures of deformation by means of diffraction and scan electron microscopy. The alloy was produced through self-propagating synthesis. The phase composition of the alloy is determined. The effect of doping with boron and hafnium on the alloy structure morphology is revealed.     

Nature of the temperature dependence of plasticity in the polycrystalline intermetallic compound Ni3Al

The effect of temperature on the plasticity, the type of failure, and the fractions of brittle intercrystallite and viscous transcrystallite failure of the intermetallic compound Ni-24 at. % Al have been studied with boron and without boron. A method is proposed for determining the cohesive strength of the grain boundaries by using the parameters of the flow curve and taking account of the local plastic deformation at the tip of the crack. It is shown that the cohesive strength of the grain boundaries is quite high in Ni₃Al and it is not the cause of the low-temperature embrittlement. The temperature dependence of the plasticity in the Ni-25 at. % Al alloy with boron and without boron in the region of the anomalous temperature dependence of the flow limit is determined by the change in the deformational hardening coefficient and at higher temperatures by a lowering of the cohesive strength of the grain boundaries.V. D. Kuznetsov Siberian Physicotechnical Institute, Tomsk University. Institute for Strength and Materials Science, Siberian Branch, Russian Academy of Sciences. Translated from Izvestiya Vysshikh Uchebnykh Zavedenii, Fizika, No. 11, pp. 80–89, November, 1994.     

Metallographic study of the oxidation of Ni3Al-Ni3Nb alloys

Conclusions A study has been made of the microstructure of the scale formed on single- and two-phase alloys of the system Ni₃Al-Ni₃Nb and also on the compound Ni₃Nb. It was found that the scale on the alloys investigated consists of several layers, and the microhardness of each layer was measured.An X-ray phase analysis was made of each layer of the scale formed on Ni₃Nb after 100 hours oxidation at 1100 °.A scheme has been devised which shows the distribution of the oxides in the scale on the compounds Ni₃Al and Ni₃Nb and also on single- and two-phase alloys at 650 and 900 °. Some ideas concerning the mechanism of formation of the individual oxides are put forward.     

Perturbed angular correlation studies of Ta hyperfine interactions in Hf-Ni and Zr-Ni compounds

The hyperfine interaction experienced by ¹⁸¹Ta nuclei in the intermetallic compounds ZrNi₅, HfNi₅, and Hf₂Ni₇ has been investigated by perturbed angular correlation (PAC) spectroscopy. At temperatures T≥15 K the ¹⁸¹Ta angular correlation of appropriately annealed ZrNi₅ and HfNi₅ is unperturbed, indicating the absence of a magnetic hyperfine interaction. This observation rules out the possibility of spontaneous magnetic order of ZrNi₅ and HfNi₅ recently proposed in the literature. The temperature dependence of the electric quadrupole interaction of ¹⁸¹Ta in Hf₂Ni₇ suggests the existence of a reversible phase transformation at T≥500 K.     

Microscopic and mesoscopic structure of pressure-synthesized intermetallic Ni3Al

Optical metallography and transmission diffraction electron microscopy are used to show that the micro- and mesostructure of cast and pressure-synthesized intermetallic Ni₃Al differ considerably. Four types of grains of the major Ni₃Al phase are revealed in the synthesized intermetallide that differ in their domain and dislocation structure. These are single- and polydomain grains with or without dislocations. Institute of Strength Physics and Materials Science, Siberian Branch of the Russian Academy of Sciences. Translated from Izvestiya Vysshikh Uchebnykh Zavedenii, Fizika, No. 7, pp. 53–56, July, 1999.     

Theoretical study of CO and Pb adsorption on the Ni(1 1 1) and Ni3Al(1 1 1) surfaces

Adsorption of CO molecules and Pb atoms on the Ni(1 1 1) and Ni₃Al(1 1 1) substrates is studied theoretically within an ab initio density-functional-theory approach. Stable adsorption sites and the corresponding adsorption energies are first determined for stoichiometric surfaces. The three-fold hollow sites (fcc for Pb and hcp for CO) are found most favourable on both substrates. Next, the effect of surface alloying by a substitution of selected topmost substrate atoms by Pb or Ni atoms on the adsorption characteristics is investigated. When the surface Al atoms of the Ni₃Al(1 1 1) substrate are replaced by Ni atoms, the Pb and CO adsorption energies approach those for a pure Ni(1 1 1) substrate. The Pb alloying has a more substantial effect. On the Ni₃Al(1 1 1) substrate, it reduces considerably adsorption energy of CO. On the Ni(1 1 1) substrate, CO binding strengthens slightly upon the formation of the Ni(1 1 1)p(2×2)-Pb surface alloy, whereas it weakens drastically when the Ni(1 1 1)-Pb surface alloy is formed.     

Distinctive features of the phase composition and structure of the intermetallic compound Ni3Al obtained by self-propagating high-temperature synthesis under pressure

Using x-ray structure analysis and scanning electron microscopy, we studied the phase composition and structure of the intermetallic compound Ni₃Al obtained by self-propagating high-temperature synthesis (SHS) under pressure. We determined experimentally that the structure of the SHS intermetallic compound is similar to the structure the cast intermetallic compound in regard to integrated characteristics. The phase composition of the stoichiometric material is represented by Ni₃Al phases, microinclusions of NiAl phases, and solid solutions of aluminum in nickel.Institute of Strength Physics and Materials Science, Siberian Branch, Russian Academy of Sciences. Translated from Izvestiya Vysshikh Uchebnykh Zavedenii, Fizika, No. 10, pp. 76–80, October, 1995.