Inhibition of mild steel corrosion in acidic medium using starch and surfactants additives

The corrosion inhibition of mild steel in 0.1M H₂SO₄ in presence of starch (polysaccharide) was studied using weight loss and potentiodynamic polarization measurements in the temperature range of 30–60°C. Starch inhibits the corrosion rates of mild steel to a considerable extent; the maximum inhibition efficiency (%IE) being 66.21% at 30^oC in presence of starch concentration of 200 ppm. The effect of the addition of very small concentration of sodium dodecyl sulfate and cetyl trimethyl ammonium bromide on the corrosion inhibition behavior of starch was also studied. The IE of starch significantly improved in presence of both the surfactants. The effect of surfactants on the corrosion inhibition behavior of starch appears to be synergistic in nature. Starch alone and in combination with surfactants is found to obey Langmuir adsorption isotherm from the fit of the experimental data of all concentration and temperature studied. Phenomenon of physical adsorption is proposed from the trend of IE with temperature and also the values E_a, ΔG_ads, and Q_ads obtained. The results obtained by potentiodynamic polarization measurements are consistent with the results of the weight loss measurement. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Adsorption and inhibitive action of hexadecylpyridinium bromide on steel in phosphoric acid produced by dihydrate wet method process

The adsorption and inhibitive action of hexadecylpyridinium bromide (HDPB) on the corrosion of cold rolled steel (CRS) in phosphoric acid produced by dihydrate wet method process (7.0 M H₃PO₄) was studied by weight loss, open circuit potential (OCP), potentiodynamic polarization curves, electrochemical impedance spectroscopy (EIS), scanning electron microscope (SEM), and atomic force microscopy (AFM) methods. The results show that HDPB is a good inhibitor in 7.0 M H₃PO₄, and its maximum inhibition efficiency (IE) is higher than 90% at little concentrations. The adsorption of HDPB obeys Langmuir adsorption isotherm equation. Thermodynamic parameters (adsorption enthalpy ∆H ⁰, adsorption free energy ∆G ⁰, and adsorption entropy ∆S ⁰) were calculated and discussed. Polarization curves show that HDPB acts as a mixed-type inhibitor in phosphoric acid. EIS shows that charge-transfer resistance increases with the inhibitor concentration, confirming adsorption process mechanism. The inhibition action of HDPB could also be evidenced by SEM and AFM images. A probable inhibitive mechanism is proposed from the viewpoint of adsorption theory.     

Corrosion inhibition of carbon steel in acid chloride solution using ethoxylated fatty alkyl amine surfactants

Four novel non-ionic ethoxylated fatty alkyl amine surfactants (I–IV) were synthesised and investigated as corrosion inhibitors of carbon steel in 1 M hydrochloric acid solution using gravimetric, open circuit potential and potentiostatic polarisation techniques. The percentage inhibition efficiency (η%) for each inhibitor increased with increasing concentration until the critical micelle concentration (cmc) was reached. The maximum inhibition efficiency approached 95.1% in the presence of 400 ppm of the inhibitor (IV). It was found that the adsorption of the surfactants on carbon steel followed the Langmuir adsorption isotherm. Potentiostatic polarisation data indicated that these surfactants act as mixed type inhibitors. The values of activation energy (E _a*) of carbon steel dissolution in 1 M HCl were calculated in the absence and presence of 400 ppm of each inhibitor. Finally, scanning electron microscopy (SEM) was used to examine the surface morphology of polished carbon steel surfaces and those immersed in 1 M HCl in the absence and presence of 400 ppm of inhibitor (IV).     

Corrosion inhibition of mild steel in acidic medium by poly (aniline-co-<Emphasis Type="Italic">o</Emphasis>-toluidine) doped with <Emphasis Type="Italic">p</Emphasis>-toluene sulphonic acid

The corrosion behaviour of mild steel in 0.5 M H₂SO₄ solution containing various concentrations of a p-toluene sulphonic acid doped copolymer formed between aniline and o-toluidine was investigated using weight loss, polarization and electrochemical impedance techniques. The copolymer acted as an effective corrosion inhibitor for mild steel in sulphuric acid medium. The inhibition efficiency has been found to increase with increase in inhibitor concentration, solution temperature and immersion time. Various parameters like E _a for corrosion of mild steel in presence of different concentrations of inhibitor and ΔG _ads, ΔH ⁰, ΔS ⁰ for adsorption of the inhibitor, revealed a strong interaction between inhibitor and mild steel surface. The adsorption of this inhibitor on the mild steel surface obeyed the Langmuir adsorption equation.     

Experimental and Quantum Chemical Studies on Corrosion Inhibition Performance of Thiazolidinedione Derivatives for Mild Steel in Hydrochloric Acid Solution

In the present investigation, two thiazolidinedione derivatives, 5-[(2-(3,4,5-trimethoxyphenyl)-6-phenylimidazo[2,1-b][1,3,4]thiadiazol-5-yl)methylidene]-1,3-thiazolidine-2,4-dione (Inh I) and 5-[2-(3,4,5-trimethoxyphenyl)-6-(4-methoxylphenyl)-imidazo[2,1-b][1,3,4]thiadiazol-5-yl)methylidene]-1,3-thiazolidine-2,4-dione (Inh II) were synthesized and investigated as inhibitors for mild steel corrosion in 15% HCl solution using the weight loss, electrochemical polarization, and electrochemical impedance spectroscopy (EIS) techniques. It was found that the inhibition efficiency of these inhibitors increased with increasing concentration. The effect of temperature on the corrosion rate was investigated, and some thermodynamic parameters were calculated. Polarization studies showed that both studied inhibitors were of mixed type in nature. The adsorption of inhibitors on the mild steel surface in acid solution was found to obey the Langmuir adsorption isotherm. Scanning electron microscopy (SEM) was performed on inhibited and uninhibited mild steel samples to characterize the surface. The semi-empirical AM1 method was employed for theoretical calculation of highest (E _HOMO), and lowest unoccupied molecular orbital (E _LUMO) energy levels, energy gap (E _LUMO ? E _HOMO), dipole moment (μ), global hardness (γ), softness (σ), binding energy, molecular surface area, chemical potential (Pi), and the fraction of electrons transferred from the inhibitor molecule to the metal surface (ΔN). The results were found to be consistent with the experimental findings.     

Inhibiting properties and adsorption of some thioamides on mild steel in sulphuric acid solutions

The inhibiting properties and adsorption behaviour of thioacetamide (TAA), thiobenzamide (TBA) and thiocinnamamide (TCA) on mild steel in sulphuric acid solution were studied by gravimetric, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) measurements. TBA and TCA were found to be mixed type inhibitors providing good corrosion inhibition. Different mechanisms of adsorption and corrosion inhibition were observed for the tested thioamides. In the cases of TBA and TCA, the adsorption of the compounds is chemical and the values of the activation energy (Ea) and the pre-exponential factor (A) are lower than the corresponding values observed in inhibitor free solution. The adsorption of TAA is physical and the values of Ea and А are higher than the corresponding values in sulphuric acid solution. The adsorption process of TBA and TCA on the mild steel/sulphuric acid solution interface is described by Langmuir’s isotherm. A correlation between the adsorption capability and the inhibiting efficiency of the molecules and their donor–acceptor properties (E _HOMO and E _LUMO) has been established. It is ascertained that the protection effect of TAA depends on the amount of hydrolysis products.     

Imidazolium,Pyridinium and Dimethyl-Ethylbenzyl Ammonium Derived Compounds as Mixed Corrosion Inhibitors in Acidic Medium

Seven cationic surfactants: 1-methyl-3-tetradecyl imidazolium bromide, 1-methyl-3-hexadecyl imidazolium bromide, N,N-tetradecyl pyridinium bromide, N,N-hexadecyl pyridinium bromide, N,N-dimethyl-N-ethylbenzyl ammonium bromide, N,N-dimethyl-N-ethylbenzyl ammonium laurate and N,N-dimethyl-N-ethylbenzyl ammonium acetate, were investigated at different doses (10, 25, 50, 100, and 200 ppm) as corrosion inhibitors for steel grade API 5L X52 in hydrochloric acid 2 M using a weight loss technique, impedance and polarization resistance methods. The corrosion inhibition of steel grade API 5L X52 of the cationic surfactants was attributed to their molecular structure (heterocyclic ring, hydrophobic chain length and counterion) that enhances adsorption onto steel surface. The best protective efficiency of the film was higher than 90% (N,N-Dimethyl-N-ethylbenzyl ammonium acetate). It is important to know how organic inhibitor films grown on the metallic surface in order to achieve superior corrosion inhibition, hence experimental findings were described by Langmuir adsorption isotherm. The Electrochemical Impedance Spectroscopy spectrums were fitted by means of the Voigt model.     

Effect of amino acids containing sulfur on the corrosion of mild steel in phosphoric acid solutions polluted with Cl−, F− and Fe3+ ions–behaviour near and at the corrosion potential

Research on non‐toxic inhibitors is of considerable interest in investigations into the replacement of hazardous classical molecules. This paper reports the action of four amino acids containing sulfur on the corrosion of mild steel in phosphoric acid solution with and without Cl^?, F^? and Fe³⁺ ions near and at the corrosion potential (E_corr) using both the polarization resistance method and electrochemical impedance spectroscopy (EIS). Both cysteine and N‐acetylcysteine (ACC) showed higher inhibition efficiency than methionine and cystine. Adsorption of methionine onto a mild steel surface obeys the Frumkin adsorption isotherm and has a free energy of adsorption value (ΔG °_ads) lower than those obtained in the presence of cystine, cysteine and ACC whose adsorption isotherms follow that of Langmuir. Both F^? and Fe³⁺ ions stimulate mild steel corrosion while Cl^? ions inhibit it. The binary mixtures of methionine, cysteine or ACC with Cl^? or F^? ions are effective inhibitors (synergism) while the combinations of the amino acid with Fe³⁺ or the ternary Cl^?/F^?/Fe³⁺ mixture have low inhibitive action (antagonism). EIS measurements revealed that the charge transfer process mainly controls the mechanism of mild steel corrosion in phosphoric acid solution in the absence and presence of the investigated additives. The mechanism of corrosion inhibition or acceleration is discussed. © 2002 Society of Chemical Industry     

Corrosion Inhibition Efficiency,Electrochemical and Quantum Chemical Studies of Some New Nonionic Surfactants for Carbon Steel in Acidic Media

In this work, three types of nonionic surfactant as corrosion inhibitors were synthesized. The chemical structure of the prepared inhibitors was confirmed using FT‐IR and ¹H‐NMR spectroscopy. The surface tension and thermodynamic properties of these inhibitors were investigated. The corrosion inhibition efficiency of these surfactants was investigated on a carbon steel surface in 1 M HCl solution by weight loss and electrochemical measurements. Untreated and treated steel surfaces were characterized by scanning electron microscopy. Results show that the inhibition efficiency of the prepared inhibitors increases with increasing the ethylene oxide units. Also, the potentiodynamic polarization curves indicated that the investigated inhibitors behave as a mixed type inhibitor. Adsorption of these surfactants on the carbon steel surface was found to obey Langmuir's adsorption isotherm. The computed quantum chemical properties viz., electron affinity (EA), highest occupied molecular orbital (E_HOMO), the lowest unoccupied molecular orbital (E_LUMO), energy gap ΔE = E_HOMO ? E_LUMO, dipole moment (μ), polarizability and total energy (E_T) show good correlation with experimental inhibition efficiency.     

Inhibition of mild steel corrosion in sulfuric acid solution by thiadiazoles

Four heterocyclic compounds namely 2-amino-1,3,4-thiadiazoles (AT), 5-Methyl-2-amino-1,3,4-thiadiazoles (MAT), 5-Ethyl-2-amino-1,3,4-thiadiazoles (EAT) and 5-Propyl-2-amino-1,3,4-thiadiazoles (PAT) were synthesized and their influence on the inhibition of corrosion of mild steel (MS) in 0.5 M H₂S0₄ was investigated by weight loss and potentiodynamic polarization techniques. The values of activation energy, free energy of adsorption, heat of adsorption, enthalpy of activation and entropy of activation were also calculated to investigate the mechanism of corrosion inhibition. Potentiodynamic polarization studies were carried out at room temperature, and showed that all the compounds studied are mixed type inhibitors causing blocking of active sites on the metal. The inhibition efficiency of the compounds was found to vary with concentration, temperature and immersion time. Good inhibition efficiency was evidenced in the sulfuric acid solution. The adsorption of the compounds on mild steel for sulfuric acid was found to obey Langmuir’s adsorption isotherm. FT–IR spectroscopic studies were also used to investigate the purity of compounds synthesized.     

Studies on the influence of iodide ions on the synergistic inhibition of the corrosion of mild steel in an acidic solution

The synergistic action caused by iodide ions on the corrosion inhibition of mild steel in 0.5 M H₂S0₄ in the presence of dicyclohexylamine (DCHA) has been investigated using potentiodynamic polarization, linear polarization and a.c. impedance techniques. DCHA inhibits the corrosion of mild steel in 0.5 m H₂SO₄ even at lower concentrations. The inhibition efficiency decreases with increase in the concentration of the amine. The addition of iodide ions enhances the inhibition efficiency to a considerable extent. The adsorption of this compound is also found to obey Langmuir's adsorption isotherm, thereby indicating that the main process of inhibition is by adsorption. The increase in surface coverage values in the presence of iodide ions indicates that DCHA forms an insoluble complex at lower amine concentrations by undergoing a joint adsorption. The synergism parameter (S) is defined and calculated both from inhibition efficiency and surface coverage values. This parameter in the case of DCHA is found to be more than unity, indicating that the enhanced inhibition efficiency caused by the addition of iodide ions is only due to synergism and there is a definite contribution from the inhibitor molecule. Thus, DCHA is then adsorbed by coulombic attraction on the metal surface where the I^– is already chemisorbed and thus reduces the corrosion rate.     

Influence of anions on the performance of isomers of aminobenzoic acid on the corrosion inhibition and hydrogen permeation through mild steel in acidic solutions

The influence of aminobenzoic acids on the corrosion and hydrogen permeation through mild steel in 1 m HC1 and 0.5 M H₂SO₄ has been studied using weight loss and gasometric measurements and various electrochemical techniques. All the three isomers of aminobenzoic acid inhibit the corrosion of mild steel both in HC1 and H₂SO₄ in the order ortho > meta > para. It is observed that the inhibition is greater in HCI than in H₂SO₄. The predominant behaviour is in the cathodic inhibitor mode. These compounds reduce the permeation current in 111 HCl and enhance it in 0.51 v1 H₂SO₄. The adsorption of these compounds on mild steel in 1 m HC1 and 0.5 m H₂SO₄ obeys Langmuir's adsorption isotherm.     

Corrosion inhibition of iron in 1 M HCl by some gemini surfactants in the series of alkanediyl-α,ω-bis-(dimethyl tetradecyl ammonium bromide)

Three new gemini surfactants in the series of alkanediyl-α,ω-bis-(dimethylalkyl ammonium bromide) were synthesised and tested as corrosion inhibitors of iron in hydrochloric acid medium using gravimetric, electrochemical polarisation and electrochemical impedance spectroscopy (EIS) measurements. Results obtained show that the surfactants studied are good cathodic inhibitors and act on the cathodic hydrogen reaction without modifying its mechanism. EIS results show that the changes in the impedance parameters (R_T and C_dl) with concentration of surfactants studied is indicative of the adsorption of molecules of surfactant leading to the formation of a protective layer on the surface of iron. The effect of the temperature on the iron corrosion in both 1 M HCl and 1 M HCl with addition of various concentrations of 1,2-ethane bis-(dimethyl tetradecyl ammonium bromide) in the range of temperature 20–60 °C was studied. The associated apparent activation corrosion energy has been determined.     

The effect of poly(vinyl caprolactone-co-vinyl pyridine) and poly(vinyl imidazol-co-vinyl pyridine) on the corrosion of steel in H<Subscript>3</Subscript>PO<Subscript>4</Subscript> media

The inhibiting effect of two organic copolymers namely poly(vinyl caprolactone-co-vinyl pyridine) (PVCVP) and poly(vinyl imidazol-co-vinyl pyridine) (PVIVP) on the corrosion of steel in phosphoric acid was investigated at various temperatures. The study was carried out by potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and weight loss measurements. Inhibition efficiency (E %) increased with polymer concentration to attain 85% at 10⁻⁴ M for PVIVP. Adsorption of polymers on the steel surface in 2 M H₃PO₄ followed the Langmuir isotherm model. EIS measurements show that the dissolution of steel occurs under activation control. Polarisation curves indicate that the tested polymers functioned as cathodic inhibitors. E % values obtained from various methods used are in good agreement with each other. The temperature effect on the corrosion behaviour of steel in 2 M H₃PO₄ in the presence and absence of the inhibitor was studied in the temperature range 298–338 K. The adsorption free energy (ΔG ^o _ads) and the activation parameters (E _a, , ΔS ^o _a) for the steel dissolution reaction in the presence of polymer were determined.     

Ceftriaxone: a novel corrosion inhibitor for mild steel in hydrochloric acid

Corrosion inhibition of mild steel in 1 N HCl by Ceftriaxone was studied by polarization resistance, Tafel polarization, EIS, and weight loss measurement. The inhibitor showed more than 90% inhibition efficiency at optimum concentration of 400 ppm. Results obtained revealed that inhibition occurs through adsorption of the drug on the metal surface without a modification of the mechanism of the corrosion process. Potentiodynamic polarization suggests that this is a mixed type of inhibitor. Electrochemical impedance spectroscopy was used to investigate the mechanism of corrosion inhibition. Thermodynamic parameters such as E _a, ΔH, ΔS, ΔG and Q were calculated to investigate the mechanism of inhibition. All the investigations suggested that the compound follows the Langmuir adsorption isotherm.     

Electrochemical characterization of the protective film formed by the unsymmetrical Schiff's base on the mild steel surface in acid media

The corrosion inhibition efficiency of a newly synthesized Schiff's base for the corrosion of mild steel was studied in 1.0 M HCl and 0.5 M H₂SO₄ solutions. The results of weight loss measurements, electrochemical impedance and potentiodynamic polarization measurements consistently demonstrated that the Schiff's base synthesized is a good corrosion inhibitor with an inhibitory efficiency of approximately 92% at an optimum inhibitor concentration of 600 mg/L. The inhibition in both of the corrosive media was observed to be a mixed type. The potential of zero charge (PZC) at the metal–solution interface was determined for both the inhibited and uninhibited solutions to provide the mechanism of inhibition. The inhibitor formed a film on the metal surface through chloride or sulfate bridges depending upon the medium. The temperature dependence of the corrosion rate was also studied in the temperature range from 27 to 50 °C. The value of the activation energy (E_a) calculated showed that the inhibition film formation on the metal surface occurred through chemisorption. The thermodynamic parameters such as the adsorption equilibrium constant (K_ads) and the free energy of adsorption (ΔG_ads) were calculated and discussed. Several adsorption isotherms were tested and the experimental data fit well with the Langmuir adsorption isotherm.     

Protection of stainless steel by polyaniline films against corrosion in aqueous environments

Polyaniline (PANI) thin films were electrochemically deposited by cyclic voltammetry on stainless steel electrode previously covered by a thin film of polyvinyl acetate (PVAc). The corrosion resistance of PANI covered stainless steel substrates was estimated by using potentiodynamic polarization curves and its linear polarization resistance (LPR) was measured in 0.5 M H₂SO₄, 0.5 M NaCl and 0.5 M NaOH aqueous solutions at room temperature. The results indicate that the PANI-PVAc films did improve the corrosion resistance of the stainless steel in NaOH, behaving even worst, in the case of PANI film, than the uncoated substrate. In H₂SO₄ both PANI and PANI-PVAc coatings gave good protection for the stainless steel electrode, with a slightly better performance of PANI-PVAc than PANI. In NaCl solution both PANI and PANI-PVAc films provided a good protection against corrosion. The better performance of PANI-PVAc coatings for corrosion protection in basic media may be due to its major chemical stability compared to simple PANI films, which lose their conductivity in high pH solutions. The E _corr (free corrosion potential) value of the coated substrate was in the passive region of the uncoated substrate in acidic environment but in the active region in neutral or basic environment.     

Thiophene derivatives as effective inhibitors for the corrosion of steel in 0.5 <Emphasis Type="SmallCaps">m</Emphasis> H<Subscript>2</Subscript>SO<Subscript>4</Subscript>

The influence of thiophene and five of its substituted derivatives on the corrosion inhibition of steel in 0.5 m H₂SO₄ solution was studied using weight-loss, electrochemical polarisation, and impedance measurements. 5-tert-butoxythiophene-2-carbaldehyde phenylhydrazone (TBCP) is the best inhibitor and its inhibition efficiency increases with increase in concentration to attain 87% at 5×10⁻³ m. Potentiodynamic polarisation studies clearly reveal that it acts essentially as a cathodic inhibitor. The partial π-charge on atoms has been calculated. A correlation between the highest occupied molecular orbital E _HOMO and inhibition efficiencies was sought. The inhibition efficiency of TBCP is not affected by rise in temperature in the range 298–353 K. E% values obtained from weight-loss and electrochemical methods were in good agreement. Adsorption of TBCP on steel has an S-shaped adsorption isotherm.     

Effect of PgTPhPBr on the electrochemical and corrosion behaviour of 304 stainless steel in H2SO4 solution

Weight-loss, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) measurements were used to study the inhibition of 304 stainless steel corrosion in 1 M H₂SO₄ at 50 °C by propargyltriphenylphosphonium bromide (PgTPhPBr). The inhibiting effects of propyltriphenylphosphonium bromide (PrTPhPBr) and propargyl alcohol (PA) were also studied for the sake of comparison. For the investigated compounds, Tafel extrapolation in the cathodic region gave a corrosion inhibition efficiency of 98% at 1 × 10^–3 M. Adsorption of both PgTPhPBr and PA was found to follow Frumkin's isotherm while adsorption of PrTPhPBr obeys that of Temkin. In the anodic domain, PgTPhPBr acted as a good passivator. The impedance spectra recorded at the corrosion potential (E _cor) revealed that the charge transfer process in the inhibited and uninhibited states controls corrosion of 304 stainless steel.     

Toward the development of an innovative descaling and corrosion inhibiting solutions to protect mild steel equipment: an experimental and theoretical approach

Abstract

This work proposes a mixture of sulfamic and perchloric acids as a descaling solution and cetyltrimethyl ammonium bromide (CTAB) and imidazole for the improvement in the corrosion resistance of mild steel. The experiments were carried out at different temperatures using mass loss and electrochemical techniques. The samples were characterized by inductively coupled plasma spectrometry, SEM-EDS, and X-ray diffraction techniques. The study showed that CTAB and imidazole can serve as the efficient corrosion inhibitors for mild steel in descaling solution and were found to follow the model of Langmuir adsorption isotherm. Potentiodynamic polarization was performed at temperature 295, 305, 315, and 325?K, and it can be concluded that the CTAB/imidazole acted as mixed type corrosion inhibitors. Electrochemical impedance spectroscopy studies revealed that increase in imidazole concentration, resulted into the increased polarization resistance with simultaneous lowering of double-layer capacitance values. Computational techniques were used to support experimental results.