Thin films deposition with ECR planar plasma source

The results of film deposition of pure tungsten as well as intermetallic compound of NdFeB type on various substrates using planar ECR plasma source (with multipole magnetic field) developed in our laboratory are presented. The frequency of 2.45 GHz was generated within the magnetic system by two-slot antenna. The ions of ECR argon plasma are used for target sputtering. The main plasma parameters are density 10¹⁰ cm⁻³, T_e15 eV, ions energy 20 eV, ion current density 3.5 mA/cm² at the ultimate magnetron power. Under sputtering of Nd₈Fe₈₆B₆ target the amorphous films with high adherence and thickness of 5 μm were formed on the substrate. The deposition rate of tungsten films (target biasing 900 V) was 0.59 nm/s. The fine-grained films with high adhesion were obtained. They were tested against heat loads up to 100 J/cm² produced under irradiation of coatings with plasma streams.     

Microstructure and mechanical properties of nanocrystalline high strength Al–Mg–Si (AA6061) alloy by high energy ball milling and spark plasma sintering

In the present paper, the microstructure and mechanical properties of nanostructured Al–Mg–Si based AA6061 alloy obtained by high energy ball milling and spark plasma sintering were reported. Gas atomized microcrystalline powder of AA6061 alloy was ball milled under wet condition at room temperature to obtain nanocrystalline powder with grain size of 30 nm. The nanocrystalline powder was consolidated to fully dense compacts by spark plasma sintering (SPS) at 500 °C. The grain size after SPS consolidation was found to be 85 nm. The resultant SPS compacts exhibited microhardness of 190–200 HV_100 g, compressive strength of 800 MPa and strain to fracture of 15%.     

Influence of additives on the impact toughness of Al–10.8% Si near-eutectic cast alloys

This article investigates the effects of melt treatment and addition of alloying elements on the impact toughness of as-cast and heat-treated Al–10.8% Si near-eutectic alloys. Increasingly precise impact behaviors are discussed in the context of differentiating between initiation and propagation energies, including the ductility index, which is the ratio of the propagation to initiation energies; total energy as a useful measure is also discussed. Details concerning the evaluation of tensile properties are reported in a separate article [Mohamed AMA, Samuel FH, Samuel AM, Doty HW. Influence of additives on the microstructure and tensile properties of near-eutectic Al–10.8%Si cast alloy. Mater Des, in press]. The concentration of elements in the alloys was changed to the following range: Fe 0.5–1 wt%, Mn 0.5–1 wt%, Cu 2.25–3.25 wt%, and Mg 0.3–0.5 wt%, while the impact toughness upon artificial aging in a temperature range of 155–240 °C for 5 h was also investigated. The results indicate that the morphology of fibrous Si in Sr-modified alloys enhances toughness because of its profound effect on crack initiation and crack propagation resistance. The combined addition of modifier and grain refiner leads to a 33% increase in the impact strength compared to the untreated alloy. In alloys containing high levels of iron, such as the RF2 (1% Fe, 1% Mn) and RF4 (1% Fe, 0.5% Mn) alloys, the addition of iron leads to an increased precipitation of sludge or β-Fe platelets, respectively; these particles also act as crack initiation sites and reduce the impact properties noticeably. In alloys already containing high levels of copper, such as the RC2 (3.25% Cu, 0.3% Mg) and RC5(0.3.25% Cu, 0.5% Mg) alloys, increasing the copper level lowers the impact properties significantly, in view of the fact that the fracture behavior is now predominantly influenced by the Al₂Cu phase rather than by the Si particles. The average crack propagation speed of impact-tested samples shows a good inverse relationship to impact energy. Crack propagation speed can thus provide a qualitative estimation of the impact energy expected for special alloy conditions.     

The effect of Li on the tensile properties of cast Al–Mg2Si metal matrix composite

The effects of both Li modification and cooling rate on the microstructure and tensile properties of an in situ prepared Al–15%Mg₂Si composite were investigated. It was found that the addition of 0.3%Li reduces the average size of Mg₂Si primary particles from 30 to 6 μm. The effect of cooling rate was investigated by the use of a mold with different section test bars. The results showed an increase in both UTS and elongation values with reduction in section thicknesses corresponding to increasing cooling rates. Adding Li also raised the tensile strength and elongation values and reduced the number of decohered particles observed in fracture surfaces thereby increasing the alloy's ductility. Data scatter and unexpected low tensile values of 3 mm sections were attributed to casting defects observed in fracture surfaces. Large clusters of Mg₂Si particles and eutectic cell boundaries were found to be potential crack propagation paths in this alloy.     

Nano-crystalline LaFeO3 powders synthesized by the citrate–gel method

A novel sol–gel process was developed for preparing nano-sized, perovskite-type LaFeO₃ powder by the thermal decomposition of the gel-complex of LaFe–(C₆H₈O₇·H₂O). The structural evolution has been systematically investigated by X-ray diffraction (XRD), differential thermal analysis (DTA) and thermogravimetric analysis (TGA). Perovskite powder of  25 nm size could be obtained at a temperature of  600 °C without formation of any secondary phases of La₂O₃ and Fe₂O₃ single oxides and no requirements of high temperature/vacuum/pH control etc. Analysis of the X-ray powder diffraction data showed a decrease in the value of lattice strains with increasing decomposition temperature, whereas the particle size increases with increasing decomposition temperature.     

From iron(III) precursor to magnetite and vice versa

The syntheses of nanosize magnetite particles by wet-chemical oxidation of Fe²⁺ have been extensively investigated. In the present investigation the nanosize magnetite particles were synthesised without using the Fe(II) precursor. This was achieved by γ-irradiation of water-in-oil microemulsion containing only the Fe(III) precursor. The corresponding phase transformations were monitored. Microemulsions (pH  12.5) were γ-irradiated at a relatively high dose rate of 22 kGy/h. Upon 1 h of γ-irradiation the XRD pattern of the precipitate showed goethite and unidentified low-intensity peaks. Upon 6 h of γ-irradiation, reductive conditions were achieved and substoichiometric magnetite (Fe_2.71O₄) particles with insignificant amount of goethite particles found in the precipitate. Hydrated electrons , organic radicals and hydrogen gas as radiolytic products were responsible for the reductive dissolution of iron oxide in the microemulsion and the reduction Fe³⁺ → Fe²⁺. Upon 18 h of γ-irradiation the precipitate exhibited dual behaviour, it was a more oxidised product than the precipitate obtained after 6 h of γ-irradiation, but it contained magnetite particles in a more reduced form (Fe_2.93O₄). It was presumed that the reduction and oxidation processes existed as concurrent competitive processes in the microemulsion. After 18 h of γ-irradiation the pH of the medium shifted from the alkaline to the acidic range. The high dose rate of 22 kGy/h was directly responsible for this shift to the acidic range. At a slightly acidic pH a further reduction of Fe³⁺ → Fe²⁺ resulted in the formation of more stoichiometric magnetite particles, whereas the oxidation conditions in the acidic medium permitted the oxidation Fe²⁺ → Fe³⁺. The Fe³⁺ was much less soluble in the acidic medium and it hydrolysed and recrystallised as goethite. The γ-irradiation of the microemulsion for 25 h at a lower dose rate of 16 kGy/h produced pure substoichiometric nanosize magnetite particles of about 25 nm in size and with the stoichiometry of Fe_2.83O₄.     

Silver cofirable Bi1.5Zn0.92Nb1.5O6.92 microwave ceramics containing CuO-based dopants

Bi₂O₃–ZnO–Nb₂O₅ system has emerged as a good low sintering (1050 °C) microwave material because it exhibits high dielectric constant and low temperature coefficient of resonance frequency (τ_f). We have lowered the sintering temperature of Bi_1.5Zn_0.92Nb_1.5O_6.92 (BZN) below 900 °C by using 3 wt.% of CuO-based dopants, such as 0.21BaCO₃–0.79CuO (BC) and 0.81MoO₃–0.19CuO (MC). The doped BZN exhibits high microwave dielectric constant at 2.3 GHz (k  120). The interfacial behavior between BZN and silver was investigated by using X-ray diffractometer, scanning electronic microscope, and electronic probe microanalyzer. The extent of silver migration of MC and BC dopants is reduced at least by one order of magnitude as compared with V₂O₅ dopant when the samples was prepared at 900 °C for 4 h. Thus, CuO-based dopants can replace V₂O₅ to lower the sintering temperature of BZN and to be cofired with silver.     

The influence of Yb doping on the upconversion luminescence of Pr in aluminum oxide based powders prepared by combustion synthesis

The effect of ytterbium (Yb³⁺) doping on the upconversion (UC) emission of praseodymium (Pr³⁺) doped in aluminum oxide based powders prepared by combustion synthesis is reported for near-infrared excitation (λ = 980 nm). Our experimental results show that the crystalline structure and the UC emission changes with the Yb³⁺ concentration. The sample containing only Pr³⁺ (1.0 wt.%) did not show any UC signal and the UC emission profiles of the samples containing Pr³⁺ (1.0 wt.%) and Yb³⁺ (0.5, 2.0 wt.%) are quite different. The sample containing 0.5 wt.% of Yb³⁺ has five emission lines in the visible range associated to Pr³⁺ 4f–4f transitions, ³P₀ → ³H₄ (497 nm), ³P₀ → ³H₅ (525 and 550 nm), ³P₀ → ³H₆ (620 nm) and ³P₀ → ³F₂ (650 nm). We believe that the UC process has its origin in energy transfer from Yb³⁺ ions to Pr³⁺ ions in Pr_0.83Al_11.83O₁₉ phase. The sample containing 2.0 wt.% of Yb³⁺ has only one emission line in the visible range peaked at 507 nm which we believe has its origin in cooperative UC emission due to excited Yb³⁺ pairs in YbAlO₃ phase. The samples containing Yb³⁺ also present UC emission lines in the near-infrared which are assigned to intrinsic lattice defects.     

Influence of Cu addition on the self-propagating high-temperature synthesis of Ti5Si3 in Cu–Ti–Si system

The self-propagating high-temperature synthesis (SHS) reactions can take place in Cu–Ti–Si systems with Cu additions of 10–50 wt.%, and the products only consist of Ti₅Si₃ and Cu phases, without any transient phase. In Ti–Si system, most of the Ti₅Si₃ grains synthesized exhibit the polygon-shaped coarse appearance with an obviously sintered morphology. When Cu content increases from 10 to 50 wt.%, however, the Ti₅Si₃ exhibits cobblestone-like shape with a relatively smooth surface, and its average size decreases significantly from 15 to 2 μm or less. The formation mechanism of Ti₅Si₃ in Cu–Ti–Si system is characterized by the solution, reaction and precipitation processes. Furthermore, the addition of Cu has a great influence on the volume change between green and reacted preforms. The volume change increases with Cu content increasing from 0 to 20 wt.%, and then decreases with the content further increasing from 20 to 50 wt.%. The addition of Cu to Ti–Si system significantly decreases the onset temperature of the reaction during differential scanning calorimetry process, which is even much lower than the α → β transition temperature of Ti (882 °C), suggesting that the reaction could be greatly facilitated by Cu addition. As a result, the role of Cu serves not only as a diluent but also as a reactant and participates in the self-propagating high-temperature synthesis reaction process.     

Visualization of emitting sites on carbon fiber cathode by surface treatment in high-current vacuum discharge process

In this paper, a carbon fiber cathode, having robust, easily shaped, and epoxy-free properties, is constructed by squeeze casting technique that can overcome some disadvantages of conventional methods. Carbon fiber emitters on the cathode surface had a high distribution density, thus ensuring sufficient emission centers or emission uniformity. The fabricated cathode was tested in a diode powered by a 350 kV, 40 Ω, 400 ns high-voltage pulse generator. The turn-on electric field was estimated to be 50 kV/cm, and the field enhancement factor was (1.2–2.0) × 10³. It was found that the electron emission of carbon fiber cathode is initiated from the individual bright spots at a current density of up to 400 A/cm². Most notably, the X-ray images of electron beam on anode foil demonstrate the development of bright spots on the cathode surface. As a whole, this class of cathodes can endure high-current pulsed emission, and has a positive application prospect.     

Effect of environment on fatigue crack growth in ultrafine grain Al–Mg

The fatigue crack growth rates, obtained in high vacuum and in ambient air, of ultrafine grain (UFG) Al–7.5Mg (grain size  250 nm) at various load ratios were compared to those of powder-metallurgy (P/M) Al–7Mg (grain size  2 μm) and ingot-metallurgy (I/M) Al–7Mg (grain size  100 μm). In both vacuum and ambient air, fatigue crack growth rates at all stress ratios decrease with increasing grain size. The fatigue crack growth threshold (ΔK_th) follows the reverse order, increasing with increasing grain size. These trends are interpreted in terms of fracture surface roughness effects that are correlated with grain size. In vacuum, the thresholds of all three materials exhibit no load ratio dependency at load ratios from 0.1 to 0.5. In air, the threshold of UFG Al–7.5Mg exhibits weak load ratio dependency, while P/M and I/M Al–7Mg exhibit modest load ratio dependency. The environmental effect on the fatigue crack growth rates is assessed by determining the difference in crack growth driving force (ΔK) between air and vacuum. It was found that the environmental contribution to the driving force of all three materials is similar, nearly independent of grain size.     

Effect of the adsorbate (Bromacil) equilibrium concentration in water on its adsorption on powdered activated carbon. Part 1. Equilibrium parameters

This study was carried out to investigate the adsorption equilibrium and kinetics of a pesticide of the uracil group on powdered activated carbon (PAC). The experiments were conducted at a wide range of initial pesticide concentrations (5 μg L⁻¹ to 500 μg L⁻¹ at pH 7.8), corresponding to equilibrium concentrations of less than 0.1 μg L⁻¹ for the weakest, which is compatible with the tolerance limits of drinking water. Such a very broad range of initial solute concentrations resulting powdered activated carbon (PAC) concentrations (0.1–5 mg L⁻¹) is the main particularity of our study. The application of several monosolute equilibrium models (two, three or more parameters) has generally shown that Bromacil adsorption is probably effective on two types of sites. High reactivity sites (K_L  10³ L mg⁻¹) which are 10–20 less present in a carbon surface than lower reactivity sites (K_L  10 L mg⁻¹), according to the q_m values calculated by two- or three-parameter models. The maximum capacity of the studied powdered activated carbon (PAC), corresponding to monolayer adsorption, compared to the Bromacil molecule surface, would be between 170 mg g⁻¹ and 190 mg g⁻¹. This theoretical value is very close to the experimental q_m values obtained when using linearized forms of Langmuir, Tóth and Fritz–Schluender models.     

A study of tensile properties in Al–Si–Cu and Al–Si–Mg alloys: Effect of β-iron intermetallics and porosity

The effect of β-iron intermetallics and porosity on the tensile properties in cast Al–Si–Cu and Al–Si–Mg alloys were investigated for this research study, using experimental and industrial 319.2 alloys, and industrial A356.2 alloys. The results showed that the alloy ductility and ultimate tensile strength (UTS) were subject to deterioration as a result of an increase in the size of β-iron intermetallics, most noticeable up to β-iron intermetallic lengths of 100 μm in 319.2 alloys, or 70 μm in A356.2 alloys. An increase in the size of the porosity was also deleterious to alloy ductility and UTS. Although tensile properties are interpreted by means of UTS vs. log elongation plots in the present study, the properties for all sample conditions were best interpreted by means of log UTS vs. log elongation plots, where the properties increased linearly between conditions of low cooling rate–high Fe and high cooling rate–low Fe. The results are explained in terms of the β-Al₅FeSi platelet size and porosity values obtained.     

Low-temperature fabrication of 0.65 PMN–0.35 PT by a mixed oxide method

Single-phase perovskite 0.65 PMN–0.35 PT was achieved at low temperature by a conventional mixed oxide method. It was prepared by ball-milling a mixture of PbO(orthorhombic), TiO₂, Nb₂O₅ and (MgCO₃)₄Mg(OH)₂·5H₂O instead of MgO and heat treatment at 800 °C for 2 h. The formation was studied by means of DSC, FT-IR, Coupled TG-Mass, XRD, and SEM. It proceeded via formation of PbO(tetragonal) and Pb₂Nb₂O₇(P₂N) intermediates to form perovskite phase. The pure perovskite PMN-PT powder was obtained in particle size of 0.5–0.8 μm, agglomerate-free, and pseudo-cube. The powder calcined at 600 °C was sintered to 97% T.D. at 900–1000 °C for 2 h and showed room temperature dielectric constant of 3200, loss of 1–2%, and specific resistance of 5 × 10¹¹ Ω cm.     

Mechanical and thermal properties of AlN–BN–SiC ceramics

Mechanical and thermal properties were characterized for two AlN:BN:SiC composite ceramics produced from BN with different particle sizes. The ceramics were hot pressed at temperatures from 1950 to 2100 °C to 97% relative density. For both materials, the matrix (90:10 vol% SiC:AlN) had a grain size of 0.4 μm, and the BN grains (10 vol%) were crystallographically aligned. Microhardness values were between 20 and 22 GPa, while fracture toughness values were between 2.5 and 3.1 MPa m^1/2. Other properties were found to be dependent on testing direction. Elastic moduli were between 260 and 300 GPa and strengths were 630 MPa for small particle BN additions. Thermal conductivity was calculated to be between 25 and 37 W/m K at room temperature and 17 and 25 W/m K at 900 °C. The low values compared to traditional SiC ceramics were attributed to AlN–SiC solid solution formation and sub-micron matrix grain sizes.     

Survey of the 1997, 1998 and 1999 annual technical reports on patent information activities (part II: I to Z)

The activities of 59 intellectual property offices and organisations worldwide in the field of patent information are summarised for the period 1997–1999. The summary is presented under eight standard headings, as far as relevant, for each country. Activity varies enormously from just a handful of applications through to RU (24K), GB (30K), DE (58K), KR (80K), EP (121K), US (270K utility patents), and Japan (405K); the numbers are continuing to increase significantly in most countries. This part (second of two) covers 35 countries and organisations, with WIPO codes starting I to Z.The author concludes, inter alia, that

(i) the number of patent applications is increasing at such a rate that the granting or registration activities of many IP Offices are unable to keep up;

(ii) the development of electronic filing systems is proceeding apace;

(iii) the IPC, or derivatives such as ECLA, continue to be the primary tools for allocation, classification, and search in all IP Offices, except US and GB;

(iv) automated search systems continue to be developed and are used in tandem with manual search files, commercial and free Internet online databases; and

(v) the use of complex jukebox systems to handle the vast numbers of patent specifications on CD-ROM continues to increase.

First-principles study of phase transition and structural properties of AlAs

We have investigated the phase transition and structural properties of AlAs in three crystallographic structures, i.e., B3 (zinc blende), B1 (rocksalt), and B8 (nickel arsenide), at high pressures using the full-potential linearized muffin-tin orbital (FP-LMTO) scheme within the generalized gradient approximation correction (GGA) in the frame of density functional theory (DFT). For B8 structure, it is found that the c/a ratios kept nearly constant (0.2% fluctuation) corresponding to V/V₀  0.7–1.05 (V is the primitive cell volume and V₀ is the experimental equilibrium volume of B3 structure), which is in full agreement with experiment, but the c/a ratios increase linearly with the values of V/V₀ decreasing corresponding to V/V₀  0.4–0.7. This indicates under low pressure the compression along c-axis and a-axis is the same, but the compression along c-axis is more difficult than along a-axis under higher pressure. Based on the condition of equal enthalpies AlAs is found to undergo a structural phase transition from B3 to B8 at 5.34 GPa, in agreement with the experimental value of 7 ± 5 GPa, and is speculated to undergo the B3–B1 transition at 6.24 GPa.     

High specific strength Mg-based bulk metallic glass matrix composite highly ductilized by Ti dispersoid

Mg-based bulk metallic glass matrix composite with hcp-Ti powders was fabricated by casting the mixtures of Mg₆₅Cu₂₅Gd₁₀ molten alloy and pure Ti powders into a copper mold. Ti powder was spherical and less than 150 μm in diameter, and its volume fraction was controlled from 5 to 40%. Thermal stability of the glassy matrix was maintanied even in the coexistence with the Ti powders. However, Ti dispersoid caused a significant improvement on compressive ductility from 0% plastic deformation for the monolithic glass to 41% plastic deformation for the composite with 40 vol.% Ti powders. This is the first success of synthesizing Mg-based alloys with high ultimate strength of 900 MPa level as well as the large plastic deformation of 40%, and suggests a novel guideline to develop Mg-based alloys having high specific strength with high ductility.     

Reformation of phase composition in decomposed aluminium titanate

The ability of decomposed Al₂TiO₅ to undergo reformation in phase composition has been characterised by neutron diffraction at elevated temperature and verified by differential thermal analysis. It is shown that the process of phase decomposition in metastable Al₂TiO₅ is reversible and that reformation occurs readily when decomposed Al₂TiO₅ is re-heated above 1300 °C. Subsequent decomposition of reformed Al₂TiO₅ during cooling below 1200 °C is governed by the temperature-dependent atomic diffusion rates.     

Near infrared quazi-omnidirectional reflector in chalcogenide glasses

The quazi-omnidirectional reflector was designed as a planar quarter wave stack consisting of the alternating amorphous chalcogenide Ge₂₅S₇₅ and Sb₄₀Se₆₀ films. Photonic bandgap calculation of the intended reflector predicted 240 nm omnidirectional and 450 nm normal incidence first-order bandgaps centred near 1.55 μm for appropriate values of the index of refraction and thickness of the films. The TEM and HR-TEM images of the prepared 7.5 pairs reflector verified good periodicity, smooth interface and amorphous structure of the chalcogenide films deposited by thermal and flash evaporation, respectively. The optical reflectivity measurements revealed 98.8% normal incidence stopband of the reflector at 1.55 μm. We also report the ellipsometry study of the prepared reflector. The TEM and ellipsometry studies confirmed the thickness variation of prepared individual layers to be ±7 and ±9 nm, respectively, compared to theoretical predictions.