循环流化床中C类颗粒的干燥

为将循环流化床(CFB)技术应用于C类颗粒(＜30μm)的干燥,在自建的循环流化床(内径0.104 m×高2.35 m)内,以玉米淀粉(dp=8 μm,ρp=800 kg/m3)为研究对象,考察了不同操作参数对其干燥特性及干湿分离情况的影响.结果表明:循环流化床适用于C类颗粒的干燥;干燥速率随气速及进风温度的增大而增大...     

湿污泥颗粒的流化床干燥实验及模型

在鼓泡流化床内以河砂为干燥介质,对单颗粒湿污泥的流态化干燥特性进行实验研究,得到了流化床温度、污泥初始水分、污泥粒径及流化速度对干燥速率的影响规律：流化床温度及污泥粒径对干燥速率的影响都呈指数规律;污泥的水分越大,干燥速率越大;在鼓泡流化床流化速度达到2倍临界流化速度以上时,充分流化,流化速度再增大(2~5倍临界流化速度)对干燥速率没有明显影响. 在基本的扩散传质理论的基础上,利用实验数据回归得到湿污泥在鼓泡流化床内干燥的半经验模型,为流化床污泥干燥器的设计提供了基础数据和依据.     

汽-液-固循环流化床蒸发器颗粒磨损特性

在不同循环流量和固含率条件下,通过1～2个月的操作运行实验,得到了汽-液-固三相循环流化床蒸发器内聚乙烯颗粒的磨损产物,分析了三相流化床的固含率和循环流量等条件对颗粒磨损速率、磨损粉体的直径和多分散度的影响,并探讨了颗粒磨损的机理。结果表明：磨损产物的粒径呈现三峰对数-正态分布,具有混合磨损机理特征;颗粒的磨损速率随固含率的减小和循环流量的增加而增大;较低固含率条件下,循环流量对颗粒的磨损速率影响较大;磨损速率随着运行时间的延长而减小;磨损粉体的粒径随固含率、循环流量、磨损时间的增加而减小;磨损颗粒的多分散度随固含率和循环流量的增加而减小。     

循环流化床中C类颗粒连续干燥的研究

循环流化床(CFB)作为一种新兴反应器,其结构简单、气固接触效率高、处理量大,成为气固二相干燥应用研究的新方向.文中在自建的循环流化床(内径0.104 m×高2.35 m)内,以玉米淀粉(dp=8 μm,ρp=800 kg/m3)为C类颗粒,进行了连续干燥.实验初步研究了进料速率、进风温度及气速等操作参数对淀粉平均停留...     

水基SiC浆料的喷雾造粒特性

以水为液体介质,制备分散稳定的水基SiC料浆,并利用喷雾造粒技术对水基SiC浆料进行造粒,研究了碳化硅浆料固含量及喷雾干燥工艺对造粒粉特性的影响。研究结果表明:浆料固相含量对造粒粉体粒径分布影响明显,粉体粒径随固含量的增加而增大。在最佳的干燥工艺条件下,碳化硅粉体流动性得到较大改善,素坯密度增加,陶瓷力学性能提高。     

污泥干燥特性及其模型

对污泥进行了干燥试验研究,得出含水率、干燥速率等基本特性曲线。采用多元线性回归对试验数据进行分析,建立了污泥干燥的数学模型,干燥模型与试验结果的比较表明了模型的准确性。通过试验以及模型结果的分析,探讨了干燥温度及颗粒粒径对污泥干燥特性的影响。结果表明:在干燥介质温度小于100℃时,污泥颗粒的粒径是干燥速率的主要影响因素,温度的影响效果较小,只有当干燥介质温度大于100℃时,温度对干燥速率才有较大的影响。对污泥低温干燥技术的开发具有一定的指导意义。     

大规格建陶坯体对流干燥热质耦合传递的数值模拟

以Whitaker的体积平均方程为基础,推导出多孔介质内部热质传递的等效耦合扩散模型,并对瓷质砖坯体干燥过程进行了数值分析和实验测定。探讨了干燥介质参数（湿度、温度和流速）和坯体物性参数（有效导热系数和有效扩散系数）对干燥过程的影响。结果表明,温度高、流速快、湿度小的热空气有利于干燥,其中,改变风速对干燥速率的影响很小,介质的温度和湿度对干燥影响较大,但有可能造成干燥缺陷。有效扩散系数对坯体内湿度的分布影响很大,而有效导热系数对坯体内湿度的分布几乎没有影响。     

煤粉炉和循环流化床锅炉飞灰特性对其汞吸附能力的影响

通过分析两台容量相近的循环流化床锅炉和煤粉锅炉飞灰样品的粒径分布、表面结构特性、未燃尽碳含量、反应性和汞含量,探究两种类型锅炉飞灰特性差异及其与飞灰汞吸附能力的关系。结果表明:循环流化床和煤粉锅炉尾端除尘设备排灰口飞灰汞的含量分别为1584.0 ng/g和503.7 ng/g,其原因与飞灰粒径、未燃尽碳含量和表面特性相关。对于循环流化床锅炉,飞灰中汞含量随其粒径和反应性温度的减小而增加,随未燃尽碳含量增加而增加,且与比表面积和吸附量呈正相关关系。对于煤粉锅炉,粒径为75～53μm的飞灰对汞吸附能力较强,未燃尽碳含量明显小于循环流化床所产生飞灰的含量,飞灰比表面积随粒径变化不大,由此导致煤粉锅炉除尘设备排灰口所取样品对汞的吸附能力远低于循环流化床锅炉相对应位置飞灰对汞的吸附能力。     

煤粉炉和循环流化床锅炉飞灰特性对其汞吸附能力的影响

通过分析两台容量相近的循环流化床锅炉和煤粉锅炉飞灰样品的粒径分布、表面结构特性、未燃尽碳含量、反应性和汞含量，探究两种类型锅炉飞灰特性差异及其与飞灰汞吸附能力的关系。结果表明：循环流化床和煤粉锅炉尾端除尘设备排灰口飞灰汞的含量分别为1584.0 ng/g和503.7 ng/g，其原因与飞灰粒径、未燃尽碳含量和表面特性相关。对于循环流化床锅炉，飞灰中汞含量随其粒径和反应性温度的减小而增加，随未燃尽碳含量增加而增加，且与比表面积和吸附量呈正相关关系。对于煤粉锅炉，粒径为75～53 μm的飞灰对汞吸附能力较强，未燃尽碳含量明显小于循环流化床所产生飞灰的含量，飞灰比表面积随粒径变化不大，由此导致煤粉锅炉除尘设备排灰口所取样品对汞的吸附能力远低于循环流化床锅炉相对应位置飞灰对汞的吸附能力。     

不同干燥方式对凝胶注模成形陶瓷坯体干燥过程的影响

本文通过凝胶注模成形得到氧化铝陶瓷坯体,采用直接干燥、高湿干燥、液相介质干燥等方式对坯体进行干燥,研究了不同的干燥方式对坯体干燥速率及干燥效果的影响。结果表明：凝胶注模成形坯体对环境温度、湿度的变化非常敏感,高湿干燥、液相介质干燥可有效减缓干燥速率,避免干燥过程中出现的开裂现象。     

Drying characteristics of starch in an inert medium fluidized bed

The effects of gas velocity (0.32 to 0.67 m/s), inlet gas temperature (25 to 100 °C) and the mass ratio of starch to inert particles (0.1 to 0.4) on the drying rate of starch in a 0.083 m-ID × 0.80 m-high inert medium fluidized bed were investigated. The drying mechanism in an inert medium fluidized bed can be classified into adhesion-dispersion, evaporation and disintegration steps. The drying rate increases with the increasing inlet gas temperature and velocity; the rates being about 10 times those reported for an agitated pan dryer. However, the drying rate decreases slightly as the mass ratio of starch to inert particles increases. Also, the drying rate exhibits a maximum at an optimum bed porosity. The drying rate data obtained in an inert medium fluidized bed have been correlated with the relevant dimensionless groups, i.e. Stefan and particle Reynolds numbers based on the theory of isotropic turbulence.     

快干型玉米淀粉粘合剂的研制

介绍了NaClO氧化玉米淀粉粘合剂的制作工艺和配方 ,并对氧化剂 ,糊化剂 ,催干剂对粘合剂性能的影响进行了讨论。进一步通过几个不同催干实验分析 ,研制出最佳催干剂 ,可将原干燥时间缩短一半     

Eulerian–Lagrangian Simulation and Experimental Validation of Pneumatic Conveying Dryer

This paper explores numerical and experimental studies on the performance of a pneumatic conveying dryer. The four-way coupling Eulerian–Lagrangian approach is utilized in the numerical study and the experimental study is carried out in a pilot-scale vertical pneumatic conveying dryer of diameter 8.1 cm and 4.5 m length. The effects of Reynolds number, particle size, solid mass flow rate, and inlet gas temperature on the dryer performance are investigated. It is found that the present model predictions agree well with the experimental data. Generally, it is concluded that the drying rate increases as the Reynolds number increases, while increasing the particle size or the solid mass flow rate decreases the drying rate.     

氧化钙添加剂对碳酸钠活化粉煤灰的影响及机理

碳酸钠焙烧粉煤灰是一种反应温度低、氧化铝溶出率高,且可同步实现铝、硅高效分离的活化方式,然而该活化过程中所需助剂耗量较大,成为其大规模产业化应用的瓶颈.借鉴高温(1200~1300 ℃)碱石灰烧结活化粉煤灰工艺,在中温(600~1000 ℃)条件下,采用正交实验和单因素实验方法,分别研究了氧化钙添加对碳酸钠焙烧活化粉煤灰后氧化铝溶出率的影响.结果表明,在中温条件下可通过添加一定比例的氧化钙来部分替代碳酸钠,当m(CFA:Na2CO3:CaO)=1:0.6:0.2时,即可使粉煤灰中的氧化铝溶出率达90%以上.通过傅里叶变换红外光谱(FT-IR)、X射线衍射分析(XRD)进一步研究发现,氧化钙之所以可以部分替代碳酸钠,主要是由于低聚合度的硅酸钙形成所导致的.     

Comparison of Moving Bed Dryers of Solids Operating in Parallel and Counterflow Modes

Abstract

The drying rates in moving bed dryers are compared. The gas and the solids to be dried are in parallel flow or counterflow. A new simplified method to simulate the drying in parallel and counterflow moving beds is developed. This model is based on the solution of arbitrary experimental or theoretical drying rate Equations of single solid particles (or thin-layer drying rate equation) coupled with heat and mass conservation Equations of the dryer. The solution is presented in an integral form of the drying equation showing the relation between time or location in the dryer and degree of drying. The method allows rapid calculation of the moisture, vapor mass fraction, and temperature distributions along the dryer in drying with moist air or steam. The model is demonstrated by using a result based on the receding front evaporation model as the specific thin-layer drying equation in the moving bed model. Wood chips are chosen as an example of the substance to be dried, but the method applies also for other medium, if the dependence of the drying rate on moisture and ambient temperature and humidity (thin layer drying rate) is known. The size of the dryer needed to reach the same degree of drying operating in the parallel mode is much greater than that of counterflow type, when the drying medium is air or flue gases. The reason for the poorer drying in parallel flow is mainly the unfavorable distribution of the evaporation temperature. In steam drying, the difference in the size is not so great, since the evaporation takes place approximately at constant temperature.     

Experimental Studies on a Newly Developed Mixed-Flow Dryer

Mixed-flow dryers are of great importance in worldwide agriculture for the drying of grain, corn, and rice. Unfavorable dryer designs can result in uneven particle and air flow distributions and, thereby, cause inhomogeneous gas–solids contact and drying conditions. As a consequence, the grain drying can locally be very uneven with high fluctuations of the moisture distribution over the dryer cross section. The main reasons are design and construction of the dryer apparatus and the discharge device. A new mixed-flow dryer design has been developed that promises more homogeneous drying, higher energy efficiency, and increased product quality. Firstly, the new dryer design was proved with respect to particle flow. For this purpose, a new test dryer was constructed. A series of particle flow experiments was performed using colored tracer particles. The flow of the tracer particles was observed through a transparent acrylic front wall by image analysis. Based on a comparison with the traditional design, the advantages and disadvantages of the new design were evaluated. The experimental investigations were accompanied by numerical simulations of the particle flow pattern using the discrete element method. The effects of design properties and different air duct arrangements were studied. The present results show that we are at the beginning of a new development concerning the optimization of mixed-flow drying apparatuses.     

基于气固流态化原理的油页岩干燥动力学

为了考察气固流化床干燥器能否使油页岩含水质量分数达到要求,以柳树河油页岩颗粒为原料,研究进口气体温度和颗粒直径对油页岩干燥性能的影响,采用薄层干燥模型,对油页岩干燥实验数据进行模拟,确定油页岩干燥方程和干燥速率方程,建立油页岩干燥速率特征常数和有效扩散系数之间的关联式。研究结果表明:薄层干燥模型中修正Page模型Ⅰ适合描述油页岩的干燥过程;油页岩在流化床内干燥过程主要发生在降速干燥阶段,进口气体温度越高,油页岩颗粒直径越小,所需干燥时间越短,进口气体温度为350℃时,使2.4 mm油页岩含水质量分数低于5%,所需干燥时间为2.5 min。     

Drying of Suspensions in the Draft Tube Spouted Bed

A draft tube spouted bed dryer with inert particles was used for drying suspensions. The effects of the operating conditions on dryer throughput and product quality were investigated. Experiments were performed in a cylindrical column 215 mm in diameter with a draft tube 70 mm in diameter and 900 mm in length. The bed was made of polyethylene particles, 3.3 mm in diameter with a density of 921 kg/m³. The fungicide Zineb, calcium carbonate, calcium stearate and pure water were used as feeding materials. A drying model using the continuity and momentum equations for turbulent accelerating two‐phase flows and conventional rate equations is proposed and discussed. The work is relevant for estimating dryer performance.