Novel biphasic structured composite prepared by in situ silica filling in natural rubber latex

The sol‐gel reaction of tetraethoxysilane in natural rubber (NR) latex was conducted to produce in situ silica‐filled NR latex, followed by adding sulfur cross‐linking reagents to the latex in a liquid state. The latex was cast and subjected to sulfur curing to result in a unique morphology in the NR composite of a flexible film form. The contents of in situ silica filling were controlled up to 35 parts per one hundred rubber by weight. The silica was locally dispersed around rubber particles to give a filler network. This characteristic morphology brought about the composite of good dynamic mechanical properties. Synchrotron X‐ray absorption near‐edge structure spectroscopy suggested that the sulfidic linkages of the sulfur cross‐linked composites were polysulfidic, S_x (x ≥ 2), and a fraction of shorter polysulfidic linkages became larger with the increase of in situ silica. The present observations will be of use for developing a novel in situ silica‐filled NR composite prepared in NR latex via liquid‐phase soft processing. Copyright © 2011 John Wiley & Sons, Ltd.     

Comparative study of natural rubber/clay nanocomposites prepared from fresh or concentrated latex

Rubbers are usually compounded with different chemicals and fillers in order to modify their properties to suit the end applications. Natural rubber (NR) contains different natural occurring materials and this brings about subtle complexities in controlling compound and vulcanizate properties. Thus, the aim of this paper is to illustrate that the properties of compounds and vulcanizates of NR/clay prepared from fresh field latex and from concentrated latex are different. Different amounts of pristine clay were added to the two latices and their viscosity determined. The latex mixtures were next coagulated to form solid filled rubbers and their properties examined. Vulcanizates of these solid rubbers were then prepared and their properties, also, were determined. The cause of an observed variation is attributed to soluble proteins in the fresh field latex. Structural models to explain this are proposed.     

Rheo-optical fourier-transform infrared spectroscopy of polymers 12. Variable temperature studies of strain-induced crystallization in sulfur-crosslinked natural rubber

Rheo-optical Fourier-Transform infrared (FTIR) spectroscopy has been applied to investigate the onset, progress and decay of strain-induced crystallization during loading-unloading cycles of sulfur-crosslinked natural rubber in the temperature range from 300 K to 423 K. The technique allows to detect crystallization online to the mechanical treatment upto 383 K.     

Rapid stress-induced crystallization in natural rubber

Stress-induced crystallization in a rapidly stretched natural rubber gum vulcanizate has been studied using thermal techniques to follow the development of crystallinity. A special-purpose analog computer has been assembled and used on-line to process the thermal and mechanical data obtained in high speed tensile testing. Roughly first-order room temperature crystallization kinetics curves were obtained having time constants of 50–60 msec in the range of 400–540% extension. While the rate of this rapid, presumably primary crystallization appears rather insensitive to elongation in this limited range, the extent of crystallization at 400 msec increases smoothly from zero at 340% elongation to around 18% at 540% elongation. It is shown that our high-speed tensile tester can stretch this vulcanizate fast enough that most of the crystallization takes place after extension has been completed. Stress-strain curves obtained at this high rate are compared with those obtained at lower rates where crystallization takes place during the stretching.     

Studies of molecular dynamics of carboxylated acrylonitrile-butadiene rubber composites containing in situ synthesized silica particles

The molecular dynamics of carboxylated acrylonitrile-butadiene rubber - silica hybrid materials was investigated. Silica hybrids were formed in situ rubber matrix using varied amounts of N-(2-aminoethyl)-3-aminopropyltrimethoxysilane (DAMS), serving also as a cross-linker. Filler-filler and filler-rubber interactions were present, due to the specific nature of these materials. It was found that the amounts of added aminosilane determined the cross-linking density of obtained materials and was the highest with 20 phr DAMS used. The cross-links had ionic nature. Dielectric relaxation spectroscopy (DRS) revealed β, α and α′ relaxation processes. The β relaxation, correlated with the mobility of polymer side groups, was influenced by the weak interaction between both acrylonitrile and carboxylic groups of the rubber and silanol groups of silica. The activation energy for that relaxation was similar for all materials (∼32 kJ mol⁻¹). Both DRS and dynamical mechanical analysis (DMA) demonstrated that the amount of in situ formed silica filler did not significantly influence either the temperature of the α relaxation (correlated with glass transition) or its activation energy. Therefore, that relaxation was caused by free polymer chains, not attached to the silica particles. Similar values of glass transition temperature (T_g) for all hybrids were confirmed by DSC. It appeared that the amplitude of tangent delta (DMA) within T_g was dependent on silica amount. Detected at higher temperature α′ relaxation resulted from the presence of domains, where polymer chains were affected by silica network, geometrical restrictions and morphology of the silica-rich domains.     

Studies of thermooxidative degradation process of chlorinated natural rubber from latex

The thermooxidative degradation of chlorinated natural rubber (CNR) from latex were studied by thermogravimetry (TG) coupled with Fourier Transform Infrared Spectroscopy (FTIR), ultraviolet-visible (UV-Vis) spectroscopy and difference FTIR. The CNR degraded in air atmosphere with two distinct steps of weight loss. The first step ranging from 160 to 390 °C, mainly is a dehydrochlorination reaction with a little oxidative scission of molecular backbones to release carbon dioxide and the conjugated polyene sequences (---[C=C]---)_n=3,4 are formed on the molecules of CNR. The second step ranging from 390 to 585 °C, is an oxidative degradation reaction of the molecular backbones of CNR and the evolved gas is only carbon dioxide.     

Magnetic composites based on natural rubber prepared by using peroxide and sulfur curing system

In this work, rubber magnetic composites were prepared by incorporation of strontium ferrite into elastomeric matrix based on natural rubber. Cross‐linking of the rubber matrix was performed by using sulfur and peroxide curing system. The study was aimed at the investigation of the type of curing system and magnetic filler content on curing process and cross‐link density of prepared materials. Then, the influence of both factors on physical–mechanical and magnetic properties was observed. The obtained results demonstrate that sulfur‐cured composites show better physical–mechanical properties, especially at lower content of strontium ferrite. With increasing amount of ferrite, the differences between the characteristics of both types of composites became less visible, while peroxide‐cured sample with maximum ferrite content showed superior tensile strength in comparison with tensile strength of maximally filled sample cured with sulfur system. The obtained results demonstrate better compatibility between the rubber and the filler when peroxide system was introduced for cross‐linking of the rubber matrix. Copyright © 2014 John Wiley & Sons, Ltd.     

Reaction of natural rubber latex with performic acid

Natural rubber in latex form was reacted with performic acid generated in situ. Due to high acidity of formic acid, the oxiranes formed were readily ring-opened to give hydroxyformate and glycol. In most cases, the latex coagulated within 2 hr of reaction and further reaction of the rubber coagulum resulted predominantly in the formation of tetrahydrofuran ring. Cross-linking is believed to occur via the formation of ether linkages. An i.r. technique for the analysis of the insoluble rubber is described. Quantitative analysis of the reaction products was made possible by using the methyl deformation band at 1380 cm^?1 as internal standard.     

Strain-induced crystallization of natural rubber. III. Reexamination of axial-stress changes during oriented crystallization of natural rubber vulcanizates

In order critically to evaluate the previous morphological interpretations of stress relaxation during oriented crystallization, a reexamination was made of the relaxation behavior of the same oriented natural rubber material used for the x-ray investigation in Part II of this series. Our results were found to be in qualitative agreement with previously published reports. Comparison of stress-relaxation rates at low temperatures for samples with strains of 200% or more with crystallization rates at room temperature by others for similar elongations indicates a dual nature in the strain-induced crystallization process. This conclusion is in full agreement with the indication of dual crystalline morphologies, namely, fibrillar and lamellar, for both electron microscopy and x-ray investigations on highly stretched samples reported in Parts I and II. Examination of stress-relaxation data in light of morphological evidence for oriented crystallization indicates that caution must be exercised in attaching morphological significance to the Avrami exponent n obtained from stress-relaxation or crystallization data.     

胶乳法氯化天然橡胶的光、热氧稳定性能

胶乳法氯化天然橡胶CNR经紫外光老化、热氧老化实验、化学分析、紫外光谱分析和热分析,结果表明：产品较溶液法光稳定性稍差,加入0．4％(质量百分比)的紫外线吸收剂AUI(二苯甲酮类)、AUII(苯并三唑类)和极少量的抗氧剂,可显著提高抗热氧老化性能。最佳配方为0．2％／0．5％(质量百分比)AOI(酚类抗氧剂)与AOIH(亚磷酸酯类抗氧剂)并用,或加入0．2％(质量百分比)的AOI。     

Estimation of dry rubber content in natural rubber latex by differential scanning calorimetry

Differential Scanning Calorimetry (DSC) is employed to study the changes in enthalpy of natural rubber latex samples when heated under a controlled temperature program. It is found that the mass normalized areas of the DSC curves between room temperature and 170 °C for different latex samples are inversely proportional to the dry rubber content (DRC) of the samples, measured following the weighing and drying method. The changes in total enthalpy of the samples in this temperature range are interpreted as due to the variations in the quantity of water present in the samples. The measurements have been repeated by diluting selected samples with known quantities of water, and it is found that the normalized areas of the DSC curves are directly proportional to the amount of water added to the latex. The method can be used to estimate the DRC of natural rubber latex accurately. Its advantages and limitations are discussed.     

Morphology dependence of crystallization of natural rubber in blends

Crystallization of natural rubber (NR) was investigated in different morphology for NR/styrene butadiene rubber (SBR) blend and NR/polystyrene-(b)-polyisoprene (SI)/polystyrene (PS) blend. A purified NR (PC-TE) was prepared from pale crape via transesterification. In the blends, PC-TE formed various morphologies; that is, matrix phase, island phase and continuous phase with a nano-scale, respectively, in dependence upon the ratio of the rubbers. The crystallization rate of the blends was also significantly associated with the morphology of the rubbers.     

A Fourier transform Raman study of the cold crystallization of natural rubber and deproteinized natural rubber

The FT-Raman spectra of natural rubber and deproteinized natural rubber are presented as a function of time cold soaking at −25°C. The changes which occur in the spectra are related to the crystallization of the sample and are compared with those reported during the stress induced crystallization of crosslinked natural rubber.     

Features of crystallization behavior of natural rubber/halloysite nanotubes composites using synchrotron wide-angle X-ray scattering

The correlation between the mechanical strength and the crystallization behavior of natural rubber (NR)/halloysite nanotubes (HNT) composites is discussed. The tensile strength of NR is improved with the addition of HNT. This improvement is attributed to the unique structure of HNT, which facilitates good dispersion and strong interfacial interaction. HNT also play an important role in assisting the strain-induced crystallization of NR. Crystallization under strain is observed using synchrotron wide-angle X-ray scattering. The stress–strain curves and the corresponding degree of crystallinity after straining provide further evidence. Based on these analyses, a mechanistic model for strain-induced crystallization and the evolution of the orientation of the network structure is proposed.     

Morphology and mechanical and viscoelastic properties of natural rubber and styrene butadiene rubber latex blends

The morphology and mechanical and viscoelastic properties of a series of blends of natural rubber (NR) and styrene butadiene rubber (SBR) latex blends were studied in the uncrosslinked and crosslinked state. The morphology of the NR/SBR blends was analyzed using a scanning electron microscope. The morphology of the blends indicated a two phase structure in which SBR is dispersed as domains in the continuous NR matrix when its content is less than 50%. A cocontinuous morphology was obtained at a 50/50 NR/SBR ratio and phase inversion was seen beyond 50% SBR when NR formed the dispersed phase. The mechanical properties of the blends were studied with special reference to the effect of the blend ratio, surface active agents, vulcanizing system, and time for prevulcanization. As the NR content and time of prevulcanization increased, the mechanical properties such as the tensile strength, modulus, elongation at break, and hardness increased. This was due to the increased degree of crosslinking that leads to the strengthening of the 3‐dimensional network. In most cases the tear strength values increased as the prevulcanization time increased. The mechanical data were compared with theoretical predictions. The effects of the blend ratio and prevulcanization on the dynamic mechanical properties of the blends were investigated at different temperatures and frequencies. All the blends showed two distinct glass‐transition temperatures, indicating that the system is immiscible. It was also found that the glass‐transition temperatures of vulcanized blends are higher than those of unvulcanized blends. The time–temperature superposition and Cole–Cole analysis were made to understand the phase behavior of the blends. The tensile and tear fracture surfaces were examined by a scanning electron microscope to gain an insight into the failure mechanism. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2189–2211, 2000     

Optical and calorimetric analysis of stress-induced crystallization in natural rubber networks

Stress-induced crystallization of natural rubber networks is studied. The analysis is carried out using two different experimental techniques and the results are compared. In particular, the microcalorimetric and photoelastic results seem to be in disagreement, but the disagreement can be resolved by assuming that organization phenomena take place even at strains less than the critical value at which thermally detectable crystallization occurs. It is believed that such organization phenomena give rise to highly defective crystallites which behave as nucleation agents in the crystallization process that is induced at larger strains.     

Photoreactive particle prepared from natural rubber and 1,9‐nonandioldimethacrylate

Photoreactive particle was prepared by graft copolymerization of 1,9‐nonandioldimethacrylate (NDMA) onto deproteinized natural rubber (DPNR) particles in latex stage. First, NDMA was mixed with α‐cyclodextrin (α‐CD) as a coupling agent to form an inclusion complex to stabilize a carbon–carbon double bond of NDMA as a bifunctional monomer. Second, the inclusion complex was graft‐copolymerized onto natural rubber (NR) in latex stage with potassium persulfate (KPS) as an initiator, after deproteinization with urea in the presence of surfactant. A terminal vinyl group of NDMA was used for the graft copolymerization, while the other remained in the resulting polymer, due to the coupling effect of the α‐CD. The products, after washing α‐CD out, were characterized by FTIR, X‐ray diffraction (XRD), ¹H NMR and solid‐state ¹³C NMR measurements. The amount of residual carbon–carbon double bond after graft copolymerization was investigated in relation to the amount of rubber and reaction temperature. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 4111–4118, 2009     

Preparation and mechanical properties of water-dispersible hyperbranched polymer grafted carbon black/natural rubber composites by latex blending method

In order to improve the mechanical properties of rubber-matrix composites, carboxyl-terminated hyperbranched poly (2-hydroxypropane-1,2,3-tricarboxylic acid) grafted carbon black (CB-g-CTHBP) was prepared, and it could be stably dispersed in water for up to 90 days. CB-g-CTHBP dispersion and natural rubber latex were blended to obtain NR/CB-g-CTHBP, and the effect of CB-g-CTHBP content on the mechanical properties of composites was discussed. The results show that the dispersibility and wettability of CB-g-CTHBP to composites are significantly improved after grafting hyperbranched polymer onto the surface. Compared with the composite filled with NR/CB, when the amount of filler is 30 phr, tensile strength, tear strength, and shore A hardness of NR/CB-g-CTHBP increase by 54.78%, 55.13%, and 20.96%, respectively. Moreover, CB-g-CTHBP could disperse more evenly in the natural rubber-matrix, and the interaction between CB-g-CTHBP and rubber-matrix could further enhance in the composite.     

Preparation of phenyl‐modified natural rubber in latex stage

Phenyl‐modified natural rubber was prepared in latex stage by bromination of deproteinized natural rubber followed by Suzuki‐Miyaura cross‐coupling reaction. First, the bromination of natural rubber was carried out using N‐bromosuccinimide in latex stage. The bromine atom content increased as amount of N‐bromosuccinimide increased. Second, the allylic bromine atom was replaced with a phenyl group using phenyl boronic acid in the presence of a palladium catalyst, according to the Suzuki‐Miyaura cross‐coupling reaction in latex stage. The resulting products were characterized by nuclear magnetic resonance (NMR) spectroscopy. Signal at 7.13 ppm was assigned to the phenyl group of the product, while signals at 3.98, 4.14, and 4.44 ppm were assigned to the remaining allylic brominated cis‐1,4‐isoprene units. The estimated phenyl group content and the conversion of the Suzuki‐Miyaura cross‐coupling reaction were 1.32 and 23.7 mol%, respectively. Glass transition temperature (T_g) of deproteinized natural rubber increased from ?62°C to ?46.7°C, when the phenyl group was introduced into the rubber.