Efficient and compact green laser for micro‐projector applications

Abstract— Efficient and compact green lasers are keystone components for micro‐projector applications in mobile devices. An architecture that consists of an infrared‐producing DBR (distributed Bragg reflector) laser with a frequency‐doubling crystal is used to synthesize a green laser that has high electrical‐to‐optical conversion efficiency and can be modulated at speeds required for scanner‐based projectors. The design and performance of a green‐laser package that uses adaptive optics to overcome the challenge of maintaining alignment between the waveguides of the DBR laser and the frequency‐doubling crystal over temperature and lifetime is described. The adaptive optics technology that is employed uses the piezo‐based smooth impact drive mechanism (SIDM) actuators that offer a very small step size and a range of travel adequate for the alignment operation. The laser is shown to be compact (0.7 cm³ in volume) and capable of a wall‐plug efficiency approaching 10% (at 100‐mW green power). It was demonstrated that the adaptive optics enables operation over a wide temperature range (10–60°C) and provides the capability for low‐cost assembly of the device.     

Solid‐state lasers for projection

Abstract— The unique advantage of projection displays is the ability to produce large images from small devices. The use of lasers as the projection light source will mean a further step in terms of compactness as well as efficiency for projection systems. However, the advent of laser projection is currently still limited by the availability of low‐cost green lasers. Blue‐diode‐pumped solid‐state lasers are one promising way to realize green as well as red lasers that are specifically suited for projection applications. An efficient solid‐state laser that is based on Pr³⁺:YLF as the laser material, pumped by a blue‐laser diode and emitting at 523 nm, is presented here. The laser reaches power‐conversion efficiencies of more than 7% and output powers of up to 378 mW at green wavelengths. By making only minor modifications to the laser resonator, a red laser emitting at 640 nm can be realized within the same setup. An output power of 166 mW at a power‐conversion efficiency of 6.9% is demonstrated in the red. By combining a red‐ and a green‐emitting blue‐diode‐pumped solid‐state laser with another blue diode, an integrated RGB projection light source can be realized that is based on a single‐diode technology.     

Invited Paper: Surface‐emitting‐diode lasers and laser arrays for displays

Abstract— High‐power red, green, and blue laser light sources made from vertically emitting arrays of intracavity doubled IR lasers is reported. The emitted infrared light from a monolithic array of large‐aperture vertical cavity lasers is converted into visible light using a PPLN doubling crystal in an external cavity. A volume Bragg grating provides simultaneous feedback for all emitters in the array and sets the laser wavelength. Increased diffraction losses for higher‐order modes result in quasi‐Gaussian beams with excellent conversion efficiency. Green 532‐nm lasers with more than 5.8‐W visible power have been demonstrated at a base temperature of 40°C. Blue 465‐nm lasers with 4.4‐W power at 40°C are unmatched in performance and wavelength when compared to competing GaN‐based edge emitters. Typical wall‐plug efficiencies are higher than 8%. We have measured single‐emitter operating lifetimes to be more than 28,000 hours. Red lasers based on highly strained InGaAs achieve record laser powers of 2.0W at 618 nm in the same form factor as the green and blue lasers. Red single‐emitter lifetimes of more than 10,000 hours have been attained. The technology described in this paper delivers on a full suite of cost efficient and reliable red, green, and blue lasers that meet the demands of the display markets.     

High‐pixel‐rate grating‐light‐valve laser projector

Abstract— A high‐pixel‐rate, high‐contrast (30,000:1) wide‐color‐gamut grating‐light‐valve laser projector is reported. A new optical engine enabling high‐frame‐rate (240 Hz) scan projection is employed. Panoramic wide‐angle‐scan projection with a 64:9 aspect ratio was also developed. Speckle noise is eliminated using a simple but highly efficient technique. The optical throughput efficiency of the grating‐light‐valve laser projector is reviewed.     

High‐efficiency optical system for ultra‐short‐throw‐distance projector based on multi‐laser light source

Abstract— A novel laser‐light‐source projector having the three outstanding features of high brightness, ultra‐short throw distance, and high color reproduction has been developed.These features have recently come to be required in the high‐end projector market. The technologies for the laser‐light‐source projectors fully utilize the advantages of lasers, such as high luminance, small étendue, and high color purity. By integrating a triple‐rod illumination system with a multi‐laser light source and an ultra‐wide‐angle projection system, the developed high‐efficiency optical system has achieved a brightness of 7000 lm and a throw ratio of 0.28 with an image size of 100–150 in. Another new technology, laser color processing (LCP), has offered vivid color reproduction which has a color gamut that is up to 180% wider than the BT.709 standard without appearing unnaturally colored. Furthermore, a speckle suppression effect produced by the multi‐laser light source has been demonstrated. In this paper, an overview of these newly developed technologies that are used in the novel laser‐light‐source projector is presented, and solutions to the issues of speckle noise and safety are presented.     

Watt‐level compact green laser for projection display

Abstract— In this paper, a compact efficient diode‐pumped solid‐state (DPSS) green laser based on a periodically poled MgO:LiNbO³ (MgO:PPLN) crystal, which is suitable for low‐cost mass production, was demonstrated. A linearly polarized 532‐nm laser light of 1.02‐W CW output power was obtained by employing a simple parallel‐plane configuration. A numerical method, based on the 1 ‐D coupled‐mode equations, is used in the cavity design and investigation of the intra‐cavity second‐harmonic‐generation process.     

Compact and efficient green lasers for mobile projector applications

Abstract— Efficient and very‐compact projectors embedded into mobile consumer‐electronic devices, such as handsets, media players, gaming consoles, and GPS units, will enable new consumer use and industry business models. A keystone component for such projectors is a green laser that is commensurately efficient and compact. A synthetic green‐laser architecture is described that can achieve efficiencies of 15%. The architecture consists of an infrared distributed Bragg reflector laser coupled into a second‐harmonic‐generation device for conversion to green.     

Invited Paper: Blazed GxLP™ light modulators for laser projectors

Abstract— A GxL device is a one‐dimensional light modulator suitable for laser projectors. A blazed GxL, which diffracts the incident laser beam in only one direction was developed, and a contrast ratio of 10,000:1 and a diffraction efficiency of 70% was achieved by nanometer‐order control of ribbons based on the MEMS structural simulation and using common 0.25‐μm CMOS‐compatible fabrication processes. The 1.09‐in.‐long 1080‐pixel blazed GxL was implemented in the 2005‐in. Laser Dream Theater at the 2005 World Exposition in Aichi, Japan, and performed perfectly during that period. Recently, by optimizing the posts supporting the ribbon and flattening of the sacrificial layer using chemical mechanical polishing, an ultra high contrast ratio of 34,700:1 with a 0.72‐in.‐long GxL has been realized, and a smaller ceramic module with high reliability has also been realized. The blazed GxL will be a promising technology to further advance laser‐projector performance.     

Reconstruction of 3D contour with an active laser‐vision robotic system

This paper presents a 3D contour reconstruction approach employing a wheeled mobile robot equipped with an active laser‐vision system. With observation from an onboard CCD camera, a laser line projector fixed‐mounted below the camera is used for detecting the bottom shape of an object while an actively‐controlled upper laser line projector is utilized for 3D contour reconstruction. The mobile robot is driven to move around the object by a visual servoing and localization technique while the 3D contour of the object is being reconstructed based on the 2D image of the projected laser line. Asymptotical convergence of the closed‐loop system has been established. The proposed algorithm also has been used experimentally with a Dr Robot X80sv mobile robot upgraded with the low‐cost active laser‐vision system, thereby demonstrating effective real‐time performance. This seemingly novel laser‐vision robotic system can be applied further in unknown environments for obstacle avoidance and guidance control tasks. Copyright © 2011 John Wiley and Sons Asia Pte Ltd and Chinese Automatic Control Society     

Projection‐based head‐tracking 3‐D displays

Abstract— This paper describes the construction and operation of four 3‐D displays in which each display produces two images for each eye and thus fits into the category of projection‐based binocular stereoscopic displays. The four 3‐D displays described are pico‐projector‐based, liquid‐ crystal—on—silicon (LCOS) conventional projector‐based, 120‐Hz digital‐light‐processor (DLP) projector‐ based, and the HELIUM3D system. In the first three displays, images are produced on a direct‐view LCD whose conventional backlight is replaced with a projection illumination source that is controlled by a multi‐user head tracker; novel steering optics direct the projector output to regions referred to as exit pupils located at the viewers' eyes. In the HELIUM3D display, the image information is supplied by a horizontally scanned, fast, light valve whose output is controlled by a spatial light modulator (SLM) to direct images to the appropriate viewers' eyes. The current statu s and the multimodal potential of the HELIUM3D display are described.     

Ink‐jet‐printable phosphorescent organic light‐emitting‐diode devices

Abstract— A novel method for the fabrication of ink‐jet‐printed organic light‐emitting‐diode devices is discussed. Unlike previously reported solution‐processed OLED devices, the emissive layer of OLED devices reported here does not contain polymeric materials. The emission of the ink‐jet‐printed P²OLED (IJ‐P²OLED) device is demonstrated for the first time. It shows good color and uniform emission although it uses small‐molecule solution. Ink‐jet‐printed green P²OLED devices possess a high luminous efficiency of 22 cd/A at 2000 cd/m² and is based on phosphorescent emission. The latest solution‐processed phosphorescent OLED performance by spin‐coating is disclosed. The red P²OLED exhibits a projected LT50 of >53,000 hours with a luminous efficiency of 9 cd/A at 500 cd/m². The green P²OLED shows a projected LT50 of >52,000 hours with a luminous efficiency of 35 cd/A at 1000 cd/m². Also discussed is a newly developed sky‐blue P²OLED with a projected LT50 of >3000 hour and a luminous efficiency of 18 cd/A at 500 cd/m².     

Fluorescent‐based tandem white OLEDs designed for display and solid‐state‐lighting applications

Abstract— Highly efficient tandem white OLEDs based on fluorescent materials were developed for display and solid‐state‐lighting (SSL) applications. In both cases, the white OLED must have high power efficiency and long lifetime, but there are a number of attributes unique to each application that also must be considered. Tandem OLED technology has been demonstrated as an effective approach to increase luminance, extend OLED lifetime, and allow for use of different emitters in the individual stacks for tuning the emission spectrum to achieve desired performance. Here, examples of bottom‐emission tandem white OLEDs based on small‐molecule fluorescent emitters designed for displays and for SSL applications are reported. A two‐stack tandem white OLED designed for display applications achieved 36.5‐cd/A luminance efficiency, 8500K color temperature, and lifetime estimated to exceed 50,000 hours at 1000 cd/m². This performance is expected to meet the specifications for large AMOLED displays. A two‐stack tandem white OLED designed for SSL applications achieved 20‐lm/W power efficiency, 38‐cd/A luminance efficiency, 3500K color temperature, and lifetime estimated to exceed 140,000 hours at 1000 cd/m². With the use of proven light‐extraction techniques, it is estimated that this tandem device will exceed 40 lm/W with more than 500,000‐hour lifetime, performance that should be sufficient for first‐generation lighting products.     

Flexible inverted bottom‐emitting organic light‐emitting devices with a semi‐transparent metal‐assisted electron‐injection layer

Abstract— The development of highly efficient and color‐saturated green‐fluorescent C545T dye‐doped flexible inverted bottom‐emitting organic light‐emitting diode (IBOLED) is reported. This was enabled by the insertion of a silver (Ag) based semi‐transparent metal‐assisted electron‐injection layer between the ITO cathode and n‐doped electron‐transporting layer on a flexible polyethersulphone substrate. This flexible IBOLED with an ITO/Ag bilayer cathode with its synergistic microcavity effect achieved luminous efficiencies of 20.4 cd/A and 12 lm/W and a saturated CIE^x,y of (0.28, 0.68) at 20 mA/cm², which are 1.5 times higher than those of a conventional OLED.     

OLED‐based pico‐projection system

Abstract— Two pico‐projection systems, a monochrome green and a full‐color system, based on high‐efficiency OLED microdisplays (VGA; pixel size, 12 μm) are presented. Both optical systems are described by a numerical aperture of about 0.3, a magnification of 15x, and a working distance of 300–360 mm. The frequency limit of both systems is 42 cycles/mm at an image contrast of about 60%. The monochrome projection system with a volume smaller than 10 cm³ consists of one green OLED and a projection lens with five elements. The measured luminance in the image plane is about 0.061 lm. The image has a diagonal of 150 mm with a working distance of about 300 mm and has a considerable image contrast of 396:1. The second system combines three high‐brightness OLEDs, red, green, and blue colored, together with a projection lens and an image‐combining element, and an X‐Cube to achieve full‐color projection. The estimated luminance value for the three‐panel projection unit with an OLED luminance of 10,000 cd/m² for each display will be about Φcalculated = 0.147 lm. In this paper, the system concepts, the optical designs, and the realized prototypes of the monochrome and full‐color projection system are presented.     

Efficiency enhancement of solution‐processed single‐layer blue‐phosphorescence organic light‐emitting devices having co‐host materials of polymer (PVK) and small‐molecule (SimCP2)

Abstract— A new type of single‐layer blue‐phosphorescence organic light‐emitting devices (OLEDs) containing poly(9‐vinylcarbazole) (PVK) and small‐molecule‐based amorphous ambipolar bis(3,5‐di(^9H‐carbazol‐9‐yl)phenyl) diphenylsilane (SimCP2) as the co‐host material have been demonstrated. All active materials [PVK, SimCP2, Flrpic (blue‐phosphorescence dopant), and OXD‐7 (electron transport)] were mixed in a single layer for solution processing in the fabrication of OLEDs. The SimCP2 small‐molecule host has adequate high electron and hole‐carrier mobiltieis of ～10^?4 cm²/V‐sec and a sufficiently large triplet state energy of ～2.70 eV in confining emission energy on FIrpic. Based on such an architecture for single‐layer devices, a maximum external quantum efficiency of 6.2%, luminous efficiency of 15.8 cd/A, luminous power efficiency of 11 lm/W, and Commision Internale de l'Eclairage (CIE^x,y) coordinates of (0.14,0.32) were achieved. Compared with those having PVK as the single‐host material, the improvement in the device performance is attributed to the balance of hole and electron mobilities of the co‐host material, efficient triplet‐state energy confinement on FIrpic, and the high homogeneity of the thin‐film active layer. Flexible blue‐phosphorescence OLEDs based on solution‐processed SimCP2 host material (withou PVK) have been demonstrated as well.     

All solution‐processed white quantum‐dot light‐emitting diodes with three‐unit tandem structure

Quantum‐dot light‐emitting diodes (QLEDs) are promising candidates for next generation displays. White QLEDs which can emit red, green and blue colors are particularly important; this is because the combination of white QLEDs and color filters offers a practical solution for high‐resolution full‐color displays. In this work, we demonstrate all‐solution processed three‐unit (red/green/blue) white tandem QLEDs for the first time. The white tandem devices are achieved by serially connecting the red bottom sub‐QLED, the green middle sub‐QLED and the blue top sub‐QLED using the inter‐connecting layer (ICL) based on ZnMgO/PEDOT:PSS heterojunction. With the proposed ICL, the two‐unit tandem QLEDs exhibit a high current efficiency of 22.22 cd/A, while the three‐unit white QLEDs exhibit evenly separated red, green and blue emission with a CIE coordinate of (0.30, 0.44), a peak current efficiency of 4.75 cd/A and a high luminance of 4206 cd/m². Displays based on the developed white QLEDs exhibit a wide color gamut of 114% NTSC. This work confirms the effectiveness of the proposed ZnMgO/PEDOT:PSS ICL and the feasibility of making all‐solution processed tandem white QLEDs by using the proposed ICL.     

Laser‐irradiated zinc oxide thin‐film transistors fabricated by solution processing

Abstract— This study investigates the effects of subjecting zinc oxide (ZnO) thin films to laser irradiation. The optical, structural, and electrical properties of the as‐deposited and laser‐irradiated films at different laser energies were studied. The transmittances without/with laser irradiation showed a net increase from 85 to 92% (@550 nm) for 250‐nm ZnO films, indicating an improvement in sample crystal linity. In addition, laser treatment decreased the ZnO band gap. Composition structure analysis shows that the crystallinity increased when the laser energy increased. Thin‐film transistors (TFTs) with a ZnO active layer were fabricated. The mobility of as‐deposited ZnO TFT devices (0.19 cm²/V‐sec) increased more than 2.5 times for ZnO of unirradiated laser treatment (0.49 cm²/V‐sec).     

PECVD films for low‐temperature poly‐Si TFT‐LCD applications

Low‐temperature polycrystalline‐silicon (poly‐Si) thin‐film‐transistor (TFT) processes, based on PECVD amorphous‐silicon (a‐Si:H) precursor films and excimer‐laser crystallization, have been developed for application in the fabrication of active‐matrix liquid‐crystal‐displays (AMLCDs). The optimum process for depositing the precursor films has been identified. The relationship between excimer‐laser crystallization and poly‐Si film morphology has also been studied. Using these techniques, poly‐Si TFTs with a mobility of 275 cm²/V‐sec and on/off ratios of 1 × 10⁷ have been fabricated.     

ITO lift‐off technique for TFT mask‐reduction process

Abstract— In recent years, reducing the number of TFT‐manufacturing steps has become an unavoidable technology development stream for all TFT‐LCD makers for the purpose of cost reduction. In this paper, an advanced photomask‐process‐reduction technique, a three‐mask TFT process, by chemical lift‐off which is inherent of the conventional four‐mask TFT fabrication process, is proposed. The major feature of this three‐mask technique is the combining of the passivation‐layer and pixel‐electrode formation within one photolithography process. A new halftone mask (HTM) design has been applied to the photolithography process. With this new HTM design, a small SiN_x island bridge was formed, located at the TFT source contact‐edge border. And it provided an ITO pixel electrical conducting path and avoided the undercut issue where ITO breaks from the gate insulator (GI). In order to enhance the chemical lift‐off efficiency, different process and structure designs were also implemented and introduced. Furthermore, a new laser lift‐off technology was adopted to improve the ability of ITO lift‐off. By using this new laser lift‐off technology, unnecessary ITO film could be easily lift‐off before photoresist stripping. Finally, the first HTM lift‐off panel was successfully demonstrated by using our new three‐mask TFT design scheme.     

High‐efficiency PDP micro‐discharges

Abstract— High‐efficiency plasma‐display‐panel micro‐discharge characteristics will be discussed. An increase in the discharge efficiency for a higher‐Xe‐content gas mixture is well known. In this article, the interdependency of the capacitive design, the sustain voltage, and the Xe content will be discussed. A high panel efficacy was obtained, especially for the design and driving conditions that govern the development of a fast discharge. A fast discharge was observed for a higher discharge field at sustain voltages higher than 200 V. A +C‐buffer design, where the extra capacitance acts as a local on the panel power source that lowers the voltage decrease inherent to the discharge of the discharge capacitance upon firing, and efficient priming of the discharge at higher sustain frequency, also stimulates a fast‐discharge development. Apparently, a “high‐efficiency fast‐discharge mode” exists. It is proposed that in this mode the cathode sheath is not, or incompletely, formed during the increase in the discharge current, and the electric field in the discharge cell is dominated not by the space charges but by the externally applied voltage. The effective discharge field is lowered, resulting in a lower effective electron temperature and more efficient Xe excitation. Also, under a fast discharge build‐up condition, the electron‐heating efficiency increases, due to a decrease in the ion heating losses in the cathode sheath. In a 4‐in. color plasma‐display test panel, operating in a high‐efficiency discharge mode and containing a 50%Xe in Ne gas mixture, a panel efficacy of 5 lm/W concurrent with a luminance of 5000 cd/m² was realized. This result was obtained at a sustain voltage of 260 V. These data compare favorably with alternative high‐efficacy panel design approaches.