Process engineering for stable power recovery from dairy wastewater using microbial fuel cell

Microbial fuel cells (MFCs) are one of the sustainable technologies that can effectively treat wastewater with concomitant generation of electricity. The present study investigated the treatment of real dairy wastewater (RDW) using Shewanella algae (MTCC-10608) within a single chamber microbial fuel cell (SCMFC). The study was conducted in both batch and fed-batch modes with initial chemical oxygen demand (COD) of 4000 mg/L and 2000 mg/L, respectively, in 0.2 L working volume of RDW for 15 days. However, the fed-batch strategy involved subsequent feeding of dairy wastewater with 6000 mg/L and 8000 mg/L COD on the 5th and 10th day, respectively. This two-step feeding strategy resulted in a maximum open-circuit voltage of 666 mV at 286 h of incubation with a COD removal efficiency of 92.21% and a columbic efficiency of 27.45%. The kinetic studies predicted the saturation constant of 55.83 mg COD/L and current density of 143.3 mA/m², which are similar to the findings from the experiments and polarization curve obtained. The maximum current density and power density from experiments were found to be 141 mA/m² and 50 mW/m² respectively. Thus, this study successfully indicates the utilization of dairy wastewater as a potential substrate for the sustainable power generation using Shewanella algae as a biocatalyst in the microbial fuel cell.     

Hydrogen generation in photobiological process from dairy wastewater

Dairy wastewater was applied as the source of organic carbon in photobiological generation of hydrogen in the presence of Rhodobacter sphaeroides O.U. 001. Experiments were performed as batch tests with concentration of the waste varying from 5 to 40 v/v %, and concentration of inoculum of 0.36 g dry wt/l under illumination of 9 klx. The highest volumes of photogenerated hydrogen were obtained at concentration of 40 v/v %, but the maximal substrate yield was reached for lower concentrations of the waste (5–10 v/v %). Changes in concentrations of substrates and products were used for determination of kinetic model. An application of constant pH close to 7 allows for use the non-treated waste in photobiological hydrogen generation with good yield.     

Distributed generation system with PEM fuel cell for electrical power quality improvement

In this paper, a physical model for a distributed generation (DG) system with power quality improvement capability is presented. The generating system consists of a 5 kW PEM fuel cell, a natural gas reformer, hydrogen storage bottles and a bank of ultra-capacitors. Additional power quality functions are implemented with a vector-controlled electronic converter for regulating the injected power.     

Innovative microbial fuel cell for electricity production from anaerobic reactors

A submersible microbial fuel cell (SMFC) was developed by immersing an anode electrode and a cathode chamber in an anaerobic reactor. Domestic wastewater was used as the medium and the inoculum in the experiments. The SMFC could successfully generate a stable voltage of 0.428 ± 0.003 V with a fixed 470 Ω resistor from acetate. From the polarization test, the maximum power density of 204 mW m⁻² was obtained at current density of 595 mA m⁻² (external resistance = 180 Ω). The power generation showed a saturation-type relationship as a function of wastewater strength, with a maximum power density (P_max) of 218 mW m⁻² and a saturation constant (K_s) of 244 mg L⁻¹. The main limitations for achieving higher electricity production in the SMFC were identified as the high internal resistance at the electrolyte and the inefficient electron transfer at the cathode electrode. As the current increased, a large portion of voltage drop was caused by the ohmic (electrolyte) resistance of the medium present between two electrodes, although the two electrodes were closely positioned (about 3 cm distance; internal resistance = 35 ± 2 Ω). The open circuit potential (0.393 V vs. a standard hydrogen electrode) of the cathode was much smaller than the theoretical value (0.804 V). Besides, the short circuit potential of the cathode electrode decreased during the power generation in the SMFC. These results demonstrate that the SMFC could successfully generate electricity from wastewater, and has a great potential for electricity production from existing anaerobic reactors or other anaerobic environments such as sediments. The advantage of the SMFC is that no special anaerobic chamber (anode chamber) is needed, as existing anaerobic reactors can be used, where the cathode chamber and anode electrode are immersed.     

Improve 3D electrode materials performance on electricity generation from livestock wastewater in microbial fuel cell

Swine wastewater that is collected from animal husbandry has organic high ammonia nitrogen. In this study, swine wastewater is converted into electrical energy using microbial fuel cells (MFCs). Carbon fibers are respectively combined with zinc-coated metallic wires or stainless steel wires in order to form different laminated electrodes, whose influence on the electricity generation of MFCs is then examined. The 3D laminated FN/carbon composites are used as electrodes, the stable electricity voltage is 291 mV and the COD removal efficiency reaches 81％. In contrast, SS/carbon composites only contribute to a stable electricity voltage of 12.3 mV and COD removal efficiency of 33%. Based on the surface contact angle test and the scanning electron microscopy (SEM) observation, the laminated FN/carbon composites have greater hydrophilicity and wettability than the laminated SS/carbon composites, and thus have a positive influence on the electricity generation of MFCs.     

Statistical optimization of operating parameters of microbial electrolysis cell treating dairy industry wastewater using quadratic model to enhance energy generation

The performance of Microbial electrolysis cell (MEC) is affected by several operating conditions. Therefore, in the present study, an optimization study was done to determine the working efficiency of MEC in terms of COD (chemical oxygen demand) removal, hydrogen and current generation. Optimization was carried out using a quadratic mathematical model of response surface methodology (RSM). Thirteen sets of experimental runs were performed to optimize the applied voltage and hydraulic retention time (HRT) of single chambered batch fed MEC operated with dairy industry wastewater. The operating conditions (i.e) an applied voltage of 0.8 V and HRT of 2 days that showed a maximum COD removal response was chosen for further studies. The MEC operated at optimized condition (HRT- 2 days and applied voltage- 0.8 V) showed a COD removal efficiency of 95 ± 2%, hydrogen generation of 32 ± 5 mL/L/d, Power density of 152 mW/cm² and current generation of 19 mA. The results of the study implied that RSM, with its high degree of accuracy can be a reliable tool for optimizing the process of wastewater treatment. Also, dairy industry wastewater can be considered to be a potential source to generate hydrogen and energy through MEC at short HRT.     

Kinetic analysis of biohydrogen production from complex dairy wastewater under optimized condition

Present work describes a kinetic analysis of various aspects of biohydrogen production in batch test using optimized conditions obtained previously. Monod model and Logistic equation have been used to find growth kinetic parameters in batch test under uncontrolled pH. The values of μ_m, K_s, and X_m were 0.64 h⁻¹, 15.89 g-COD L⁻¹, and 7.26 g-VSS L⁻¹, respectively. Modified Leudeking-Piret and Michaelis–Menten equation corroborates a flux of energy to hydrogen production pathway and energy sufficiency in the system. Modified Gompertz equation illustrates that the overall rate and hydrogen yield at 15 g-COD L⁻¹ was higher compared to a dark fermentation of other wastewaters. Besides, Andrew's equation also suggests that since the higher value of K_I (19.95 g-COD L⁻¹), k (255 mL h⁻¹ L⁻¹) was not inhibited at high S. The experimental results implied that the entire products during the fermentation process were growth and substrate degradation associated. The result also confirms that the acetate and butyrate were substantially used for hydrogen production in acidogenic metabolism under uncontrolled pH.     

Treatment of carbon fiber brush anodes for improving power generation in air-cathode microbial fuel cells

Carbon brush electrodes have been used to provide high surface areas for bacterial growth and high power densities in microbial fuel cells (MFCs). A high-temperature ammonia gas treatment has been used to enhance power generation, but less energy-intensive methods are needed for treating these electrodes in practice. Three different treatment methods are examined here for enhancing power generation of carbon fiber brushes: acid soaking (CF-A), heating (CF-H), and a combination of both processes (CF-AH). The combined heat and acid treatment improve power production to 1370 mW m⁻², which is 34% larger than the untreated control (CF-C, 1020 mW m⁻²). This power density is 25% higher than using only acid treatment (1100 mW m⁻²) and 7% higher than that using only heat treatment (1280 mW m⁻²). XPS analysis of the treated and untreated anode materials indicates that power increases are related to higher N1s/C1s ratios and a lower C-O composition. These findings demonstrate efficient and simple methods for improving power generation using graphite fiber brushes, and provide insight into reasons for improving performance that may help to further increase power through other graphite fiber modifications.     

Hydrogen fuel cell scooter with plug-out features for combined transport and residential power generation

The need for zero emission drive is a global necessity that can contribute to mitigate greenhouse gas emissions. In this context, fuel cell hybrid electric vehicles are increasingly attracting interest by governments, companies and academia. While parked they can operate as power generation units, given the proper connection to the electricity grid via vehicle-to-grid integration (V2G), or even power appliances directly (Vehicle-to-Load, V2L). In this study, we analysed the use of a hydrogen fuel cell electric scooter in combined driving, V2G and V2L mode. V2G resulted in the most efficient mode of the three, while V2L led to higher degradation rates. The measured average cell voltage degradation rate was 209 μV/h for driving mode, 356 μV/h for V2G and 648 μV/h for V2L. The insights provided in this study are useful to develop new, optimized and specifically targeted energy management systems for power generation of hydrogen hybrid electric drive vehicles.     

Agro-food industry wastewater treatment with microbial fuel cells: Energetic recovery issues

Wastewater treatment, necessary for the preservation of water and environmental quality, usually requires considerable energy inputs to obtain desired targets. New paradigms of circular economy require that new technological approaches for energy and resource recovery should be implemented in lieu of traditional, energy-hungry technologies. Microbial fuel cells represent an eco-innovative technology for energy and resources recovery from a variety of wastewaters. Agrofood wastes are specially indicated due to their high biodegradability. The current research was conducted to: assess bioelectrochemical treatability of dairy wastewater by MFCs, determine operational effects on MFCs electrical performance and evaluate possible strategies to reduce overpotentials. For this purpose, two parallel MFC reactors were continuously operated for 2.5 months, fed with undiluted dairy wastewater. The study demonstrated that these types of industrial effluents can be treated by MFCs with high organic matter removal, recovering a maximum power density of over 27 W/m³. Achieved results were better than previous MFC-experiences dealing with dairy (and other types of) wastewater treatment, and show that recovery of energy from treatment of organic wastes is a feasible strategy on the pursuit of sustainable technologies.     

New design of benthic microbial fuel cell for bioelectricity generation: Comparative study

Benthic microbial fuel cells (BMFCs) are the potential sources for energy generation in which the chemical energy stored in the bonds between organic and non-organic materials are turned into electricity using microorganisms as the catalysts. In this study, new anodic chamber is fabricated for BMFC. The environmental conditions similar to those of Caspian Sea water have been applied to an experimental setup. The output power density in the BMFC has been measured and evaluated using various electrodes including graphite plate (GP), carbon cloth (CC) and granular activated carbon (GAC) at various distances 10, 20 and 50 cm, in different current and time steps. Based on the obtained results, too close or too far distance between the electrodes leads to an increase in the internal resistance and reduces the performance of the cell. In this regard, the optimized distance for the electrodes has been found to be 20 cm. The maximum power density of the GAC electrode before using the anodic chamber was 92.85 mW/m² in current density of 324.67 mA/m². This value has reached 170.02 mW/m² and 422.02 mA/m² after deployment in the anodic chamber under the same environmental conditions, which indicates that the maximum power density experienced an approximately double increase compared to the previous state.     

An analysis of the performance of an anaerobic dual anode-chambered microbial fuel cell

The performance of a dual anode-chambered microbial fuel cell (MFC) inoculated with Shewanella oneidesis MR-1 was evaluated. This reactor was constructed by incorporating two anode chambers flanking a shared air cathode chamber in an electrically parallel, geometrically stacked arrangement. The device was shown to have the same maximum power density (approximately 24 W m⁻³, normalized by the anode volume) as a single anode-, single cathode-chambered MFC. The dual anode-chambered unit generated a maximum current of 3.66 mA (at 50 Ω), twice the value of 1.69 mA (at 100 Ω) for the single anode-chambered device at approximately the same volumetric current density. Increasing the Pt-coated cathode surface area by 100% (12 to 24 cm²) had no significant effect on the power generation of the dual anode-chambered MFC, indicating that the performance of the device was limited by the anode. The medium recirculation rate and substrate concentration in the anode were varied to determine their effect on the anode-limited power density. At the highest recirculation rate, 5 ml min⁻¹, the power density was about 25% higher than at the lowest recirculation rate, 1 ml min⁻¹. The dependence of the power density on the lactate concentration showed saturation kinetics with a half-saturation constant K_s on the order of 4.4 mM.     

An integrated system development including PEM fuel cell/biogas purification during acidogenic biohydrogen production from dairy wastewater

Biohydrogen production from dairy wastewater with subsequent biogas purification by hollow fiber membrane module was investigated in this study. The purified and not purified (raw) biohydrogen were used as fuel in polymer electrolyte membrane (PEM) fuel cell. Furthermore, the effect of CO₂ on the performance of PEM fuel cell was evaluated considering cyclic voltammetry (CV), electrochemical impedance spectroscopy (EIS) and polarization curves. The maximum H₂ production rate was 0.015 mmol H₂/mol glucose and the biohydrogen concentration in biogas was ranged 33%–60% (v/v). CO₂/H₂ selectivity decreased with increasing pressure and maximum selectivity was obtained as 4.4 at feed pressure of 1.5 bar. The electrochemical active surface (EASA) areas were decreased with increasing CO₂ ratio. The maximum power densities were 0.2, 0.08 and 0.045 W cm⁻² for 100%, 80% and 60% (v/v) H₂, respectively. The results indicated that integrated PEM fuel cell/biogas purification system can be used as a potential clean energy sources during acidogenic biohydrogen production from dairy wastewater.     

Economic optimization of stacked microbial fuel cells to maximize power generation and treatment of wastewater with minimal operating costs

This study proposes an optimization-based strategy to select the best electrical stacking configuration of microbial fuel cells to achieve the highest power output and chemical oxygen demand removal under the lowest operating costs. Three similar wastewater-fed continuous flow microbial fuel cells are electrically connected in four different modes and concentrations of fuel substrate and buffer in anolyte, as main operating cost items, are optimized using two-level factorial design with the dual objective of maximizing power density and minimizing operating costs. In series connection the lowest ratio of operating costs to maximum power $0.048.mW⁻¹.d⁻¹ is achieved that is comparable to the ratio of $0.046.mW⁻¹.d⁻¹ for an individual unit as control. Optimization reduces operating costs 61% with only 37% reduction in maximum power compared to maximum attainable power. At the optimized concentrations, the lowest operating costs to chemical oxygen demand removal ratio $2.01.COD⁻¹ is observed in series connection. This suggests that the cheapest way to stack microbial fuel cells to gain the highest power output and chemical oxygen demand removal is serial electrical connection.     

High-temperature fuel cells for power generation

Hybrid systems consisting of series-connected high-temperature solid-electrolyte fuel cells (HTSEFCs) thermally coupled to coal gasifiers show great potential for overall efficiencies of nearly 60% for the production of electricity from coal. This paper describes a steady-state model for the prediction of HTSEFC voltage, current and power density. The HTSEFC model is essentially a distributed parameter electrical network that includes the effects of mass transfer resistance (concentration polarization), chemical kinetic resistance (activation polarization), as well as all relevant electrical resistances (ohmic losses). This electrical network representation leads to a finite-difference discretization which, in effect, divides the fuel cell into many simple current-flow sections. Furthermore, the model computes the fuel and oxidant stream compositions as functions of axial length from energy and mass balances performed on each fuel cell slice. The model yields results that compare favorably with the published experimental data from Westinhouse.     

Biofilm formation and electricity generation of a microbial fuel cell started up under different external resistances

To investigate the effects of external resistance on the biofilm formation and electricity generation of microbial fuel cells (MFCs), active biomass, the content of extracellular polymeric substances (EPS) and the morphology and structure of the biofilms developed at 10, 50, 250 and 1000 Ω are characterized. It is demonstrated that the structure of biofilm plays a crucial role in the maximum power density and sustainable current generation of MFCs. The results show that the maximum power density of the MFCs increases from 0.93 ± 0.02 W m⁻² to 2.61 ± 0.18 W m⁻² when the external resistance decreases from 1000 to 50 Ω. However, on further decreasing the external resistance to 10 Ω, the maximum power density decreased to 1.25 ± 0.01 W m⁻² because of a less active biomass and higher EPS content in the biofilm. Additionally, the 10 Ω MFC shows a highest maximum sustainable current of 8.49 ± 0.19 A m⁻². This result can be attributed to the existence of void spaces beneficial for proton and buffer transport within the anode biofilm, which maintains a suitable microenvironment for electrochemically active microorganisms.     

Power generation from furfural using the microbial fuel cell

Furfural is a typical inhibitor in the ethanol fermentation process using lignocellulosic hydrolysates as raw materials. In the literature, no report has shown that furfural can be utilized as the fuel to produce electricity in the microbial fuel cell (MFC), a device that uses microbes to convert organic compounds to generate electricity. In this study, we demonstrated that electricity was successfully generated using furfural as the sole fuel in both the ferricyanide-cathode MFC and the air-cathode MFC. In the ferricyanide-cathode MFC, the maximum power densities reached 45.4, 81.4, and 103 W m⁻³, respectively, when 1000 mg L⁻¹ glucose, a mixture of 200 mg L⁻¹ glucose and 5 mM furfural, and 6.68 mM furfural were used as the fuels in the anode solution. The corresponding Coulombic efficiencies (CE) were 4.0, 7.1, and 10.2% for the three treatments, respectively. For pure furfural as the fuel, the removal efficiency of furfural reached up to 95% within 12 h. In the air-cathode MFC using 6.68 mM furfural as the fuel, the maximum values of power density and CE were 361 mW m⁻² (18 W m⁻³) and 30.3%, respectively, and the COD removal was about 68% at the end of the experiment (about 30 h). Increase in furfural concentrations from 6.68 to 20 mM resulted in increase in the maximum power densities from 361 to 368 mW m⁻², and decrease in CEs from 30.3 to 20.6%. These results indicated that some toxic and biorefractory organics such as furfural might still be suitable resources for electricity generation using the MFC technology.     

Facile microwave-assisted synthesized reduced graphene oxide/tin oxide nanocomposite and using as anode material of microbial fuel cell to improve power generation

A new nanocomposite material was fabricated by a facile and reliable method for microbial fuel cell (MFC) anode. Tin oxide (SnO₂) nanoparticles were anchored on the surface of reduced graphene oxide (RGO/SnO₂) in two steps. The hydrothermal method was used for the modification of GO and then microwave-assisted method was used for coating of SnO₂ on the modified GO. Nanohybrids of RGO/SnO₂ achieved a maximum power density of 1624 mW m⁻², when used as the MFC anode. The obtained power density was 2.8 and 4.8 times larger than that of RGO coated and bare anodes, respectively. The electrodes were characterized by scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDX). The electrochemical characteristics were also studied by cyclic voltammetry (CV), linear sweep voltammetry (LSV) and electrochemical impedance spectroscopy (EIS). The high conductivity and large specific surface of the nanocomposite were greatly improved the bacterial biofilm formation and increased the electron transfer. The results demonstrate that the RGO/SnO₂ nanocomposite was advantageous material for the modification of anode and enhanced electricity generation of MFC.     

Performance of plug flow microbial fuel cell (PF-MFC) and complete mixing microbial fuel cell (CM-MFC) for wastewater treatment and power generation

Two flow patterns (plug flow (PF) and complete mixing (CM)) of microbial fuel cells (MFCs) with multiple anodes–cathodes were compared in continuous flow mode for wastewater treatment and power generation. The results indicated that PF-MFCs had higher power generation and columbic efficiency (CE) than CM-MFCs, and the power generation varied along with the flow pathway in the PF-MFCs. The gradient of substrate concentrations along the PF-MFCs was the driving force for the power generation. In contrast, the CM-MFCs had higher wastewater removal efficiency than PF-MFCs, but had lower power conversion efficiency and power generation. This work demonstrated that MFC configuration is a key factor for enhancing power generation and wastewater treatment.     

Power generation of microbial fuel cells (MFCs) with low cathodic platinum loading

This study aims at investigating the effects of platinum (Pt) loadings on the cathodic reactions in Single Chamber Microbial Fuel Cells (SCMFCs) and developing cost-effective MFC operational protocols. The power generation of SCMFCs was examined with different Pt loadings (0.005–1 mgPt/cm²) on cathodes. The results showed that the power generation of the SCMFCs with 0.5–1 mgPt/cm² were the highest in the tests, decreased 10–15% at 0.01–0.25 mgPt/cm², and decreased further 10–15% at 0.005 mgPt/cm². The SCMFCs with Pt-free cathode (graphite) had the lowest power generation. In addition, the power generation of SCMFCs with different Pt loadings were compared in raw wastewater (Chemical oxygen demand (COD): 0.36 g/L) and wastewater enriched with sodium acetate (COD: 2.95 g/L). The solution conductivity in SCMFCs decreased with the degradation of organic substrates. Daily polarization curves (V–I) showed a decrease in current generation and an increase in ohmic losses over the operational period (8 days). The SCMFCs (with 0.5–1 mgPt/cm² at cathode) fed with wastewater and sodium acetate (NaOAc) reached the highest power generation (786 mW/m²), while the SCMFCs (with 0.5–1 mgPt/cm² at cathode) fed only with wastewater obtained the lower power generation (81 mW/m²). The study demonstrated that lowering the Pt loadings in two magnitude orders (1 to 0.01, 0.5 to 0.005 mgPt/cm²) only reduced the power generation of 15–30%, and this reduction of the power generation become less substantial with the decrease in the solution conductivity of SCMFCs.