Effects of organoclay platelets on morphology and mechanical properties in PTT/EPDM-g-MA/organoclay ternary nanocomposites

The addition of up to 6 part per hundred (phr) of an organoclay to a 80/20 (w/w) PTT/EPDM-g-MA blend led to ternary compounds that came together as a means of balancing stiffness/strength versus toughness/ductility. The effect of organoclay platelets on morphologies and mechanical properties of PTT/EPDM-g-MA/organoclay ternary nanocomposites had been studied by SEM, TEM, WAXD, and mechanical testing. For the 80/20 (w/w) blend, the clay platelets are located inside the dispersed domains of EPDM-g-MA phase. The clay platelets do not act effectively as a barrier for the coalescence of the dispersed domains. The complex viscosities (η^∗) of the 80/20 (w/w) PTT/EPDM-g-MA blend increased with the amount of the organoclay increasing, which are proposed as the reason for the dispersed domain size (D) that becomes smaller at higher clay content. Mechanical tests show that the Young's modulus increases, whereas the tensile strength and the impact strength decrease when the content of the clay increases.     

Study of melt compounding conditions and characterization of polyamide 6/metallocene ethylene-polypropylene-diene copolymer/maleated ethylene-polypropylene-diene copolymer blends reinforced with layered silicates

A low content of nanoclay (modified montmorillonite, MMT) was added to PA6/mEPDM/EPDM-g-MA blends via melt compounding in order to obtain three different nanoblends by two methods: (a) one-step mixing in which the polymeric and the inorganic components were simultaneously introduced in the feed ports 1 and 2 of a corrotating twin-screw extruder respectively; (b) two-step mixing in which the PA6/mEPDM/EPDM-g-MA elastomeric blend was first obtained and in a second step the MMT was added at two different mixing speeds. The microscopic study and the mechanical characterization of the nanoblends showed a relationship between microstructure, processing conditions, and mechanical properties. A predominant reinforcement effect due to the presence of organoclays was observed. POLYM. ENG. SCI., 47:1033–1039, 2007. © 2007 Society of Plastics Engineers     

Effects of clay on phase morphology and mechanical properties in polyamide 6/EPDM-g-MA/organoclay ternary nanocomposites

In this study, both organoclay and EPDM-g-MA rubber were used to simultaneously improve the toughness and stiffness of polyamide 6 (PA6). We first prepared PA6/EPDM-g-MA/organoclay ternary nanocomposites using melt blending. Then the composites were subjected to traditional injection molding and so-called dynamic packing injection molding. The dispersion of clay, phase morphology, crystallinity and orientation of PA6 as well the mechanical properties were characterized by WAXD, SEM, DSC, 2D-WAXS and mechanical testing, respectively. The effects of clay on phase morphology and mechanical properties of PA6/EPDM-g-MA blends could be summarized as follows: (1) weakening interphase adhesion between PA6 and EPDM-g-MA rubber particles, resulted in increasing of rubber particle size, as the clay and rubber contents are low; (2) preventing coalescence of rubber domains, arisen in decreasing of rubber particle size, as the clay and rubber contents are high; (3) the blocking effect on the overlap of stress volume around rubber particles caused broadening of the brittle-ductile transition region and decrease of toughness, and (4) the effective stress transfer leading a better reinforcement when the interparticle distance is smaller than the critical value.     

Compatibilizing effect of starch‐grafted‐poly(L‐lactide) on the poly(ε‐caprolactone)/starch composites

The poly(ε‐caprolactone) (PCL)/starch blends were prepared with a coextruder by using the starch grafted PLLA copolymer (St‐g‐PLLA) as compatibilizers. The thermal, mechanical, thermo‐mechanical, and morphological characterizations were performed to show the better performance of these blends compared with the virgin PCL/starch blend without the compatibilizer. Interfacial adhesion between PCL matrix and starch dispersion phases dominated by the compatibilizing effects of the St‐g‐PLLA copolymers was significantly improved. Mechanical and other physical properties were correlated with the compatibilizing effect of the St‐g‐PLLA copolymer. With the addition of starch acted as rigid filler, the Young's modulus of the PCL/starch blends with or without compatibilizer all increased, and the strength and elongation were decreased compared with pure PCL. Whereas when St‐g‐PLLA added into the blend, starch and PCL, the properties of the blends were improved markedly. The 50/50 composite of PCL/starch compatibilized by 10% St‐g‐PLLA gave a tensile strength of 16.6 MPa and Young's modulus of 996 MPa, respectively, vs. 8.0 MPa and 597 MPa, respectively, for the simple 50/50 blend of PCL/starch. At the same time, the storage modulus of compatibilized blends improved to 2940 MPa. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Mechanical and morphological properties of elastomer-modified polypropylene/polyamide-6 blends

Polypropylene/polyamide-6 (70:30) blends, containing dispersed discrete polyamide-6 microphases as matrix reinforcement, represent attractive materials for engineering applications. In order to enhance impact resistance, ethene/propene (EPM) was incorporated as a second separately dispersed microphase using reactive blending technology. Blend morphologies were controlled by adding maleic-anhydride-grafted-polypropylene (PP-g-MA) as compatibilizer during melt processing, thus enhancing dispersion and interfacial adhesion of the polyamide-6 phase. With PP-g-MA volume fractions increasing from 2.5 to 10 vol %, much finer dispersions of discrete polyamide-6 with average domain sizes decreasing from 8 to 0.8 μm were obtained. When polyamide-6 and ethene/propene (EPM)-rubber are dispersed simultaneously in the polypropylene matrix, impact resistance was improved. The influence of PP-g-MA volume fraction and blend morphologies on mechanical properties such as Young's modulus, yield stress, notched Charpy impact resistance was investigated. The ternary polypropylene/polyamide-6/EPM blend properties were compared with those of binary polypropylene blends containing the equivalent volume fraction of EPM. © 1995 John Wiley & Sons, Inc.     

Enhanced impact strength of compatibilized poly(lactic acid)/polyamide 11 blends by a crosslinking agent

Maleated poly(lactic acid) (PLA-g-MA) was prepared through melt grafting of maleic anhydride onto a PLA backbone with the aid of a radical initiator. PLA-g-MA thus formed was incorporated into PLA/polyamide 11 (PA11) blends as a reactive compatibilizer. By morphological observation, it was assessed that PLA-g-MA lowered the interfacial energy and strengthened the interface between PLA and PA11. However, the compatibilized PLA/PA11 blends did not show significant improvement of impact strength compared with noncompatibilized PLA/PA11 blends. Measurements of the molecular weight and impact strength of PLAs compounded with various amounts of radical initiators revealed that decreased molecular weight of PLA by the radical initiator used for the preparation of PLA-g-MA is responsible for this unexpected result. To compensate the decrease of the molecular weight, a crosslinking agent was incorporated in the preparation step of PLA-g-MA. It was found that the crosslinking agent is effective in preventing the molecular weight reduction. As a result, the impact strength of the PLA/PA11 blend was enhanced to a great extent by the PLA-g-MA prepared with the crosslinking agent.     

Oil and thermal aging resistance in compatibilized and thermally stabilized chlorinated polyethylene/natural rubber blends

Influences of EPDM-g-MA as a compatibilizer and a phenolic antioxidant on oil and thermal aging resistance in 50/50 CPE/NR blends were investigated. It has been found that EPDM-g-MA could decrease phase size of the blend system, indicating compatibilizing effect. The optimal concentration of EPDM-g-MA is 1 phr. Beyond this concentration, phase size starts to increase. The addition of phenolic antioxidant apparently decreases the phase size in blends. This is probably due to the improvement in a thermal stabilization of NR phase in blends provided by the antioxidant, which leads to a reduction in phase coalescence during blending. In addition, the results of oil and thermal aging resistance are in good agreement with the morphological results, indicating that the oil resistance and thermal aging properties based on relative tensile strength in the 50/50 CPE/NR blends are strongly controlled by the size of the NR dispersed phase in CPE matrix. The smaller the dispersed phase size, the higher the resistance to oil and thermal aging.     

Effects of maleated syndiotactic polystyrene on the morphology,mechanical properties,and crystallization behavior of syndiotactic polystyrene/polyamide 6 blends

The compatibilization of syndiotactic polystyrene (sPS)/polyamide 6 (PA‐6) blends with maleic anhydride grafted syndiotactic polystyrene (sPS‐g‐MA) as a reactive compatibilizer was investigated. The sPS/PA‐6 blends were in situ compatibilized by a reaction between the maleic anhydride (MA) of sPS‐g‐MA and the amine end group of PA‐6. The occurrence of the chemical reaction was substantiated by the disappearance of a characteristic MA peak from the Fourier transform infrared spectrum. Morphology observations showed that the size of the dispersed PA‐6 domains was significantly reduced and that the interfacial adhesion was much improved by the addition of sPS‐g‐MA. As a result of reactive compatibilization, the impact strengths of the sPS/PA‐6 blends increased with an increase in the sPS‐g‐MA content. The crystallization behaviors of the blends were affected by the compatibilization effect of sPS‐g‐MA. A single melting peak of sPS in the noncompatibilized blend was gradually split into two peaks as the amount of the compatibilizer increased. A single crystallization peak of PA‐6 in the noncompatibilized blend became two peaks with the addition of 3 wt % sPS‐g‐MA. The new peak was a result of the fractionation crystallization. As the amount of sPS‐g‐MA increased, the intensity of the new peak increased, and the original peak nearly disappeared. Finally, the crystallization peak of PA‐6 disappeared with 20 wt % sPS‐g‐MA in the blend. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2502–2506, 2003     

Morphology and properties of nylon 6 and high density polyethylene blends in presence of nanoclay and PE‐g‐MA

In this study, we report the synergistic effect of nanoclay and maleic anhydride grafted polyethylene (PE‐g‐MA) on the morphology and properties of (80/20 w/w) nylon 6/high density polyethylene (HDPE) blend. Polymer blend nanocomposites containing nanoclay with and without compatibilizer (PE‐g‐MA) were prepared by melt mixing, and their morphologies and structures were examined with scanning electron microscopy (SEM) and wide angle X‐ray diffractometer (WAXD) study. The size of phase‐separated domains decreased considerably with increasing content of nanoclay and PE‐g‐MA. WAXD study and transmission electron microscopy (TEM) revealed the presence of exfoliated clay platelets in nylon 6 matrix, as well as, at the interface of the (80/20 w/w) nylon 6/HDPE blend–clay nanocomposites. Addition of PE‐g‐MA in the blend–clay nanocomposites enhanced the exfoliation of clays in nylon 6 matrix and especially at the interface. Thus, exfoliated clay platelets in nylon 6 matrix effectively restricted the coalescence of dispersed HDPE domains while PE‐g‐MA improved the adhesion between the phases at the interface. The use of compatibilizer and nanoclay in polymer blends may lead to a high performance material which combines the advantages of compatibilized polymer blends and the merits of polymer nanocomposites. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Effect of PE-g-MA-Compatibilizer on the Morphology and Mechanical Properties of 70/30 HDPE/ENR Blends

The effects of PE-g-MA as a compatibilizer in binary blends of 70/30 high-density polyethylene/epoxidized natural rubber (HDPE/ENR) have been investigated by means of mechanical analysis and scanning electron microscopy. The special emphasis was given to the role of PE-g-MA in inducing interactions between HDPE and ENR. It has been observed that increasing the amount of PE-g-MA in the blend increases the tensile strength, elongation at break, and impact strength. It is believed that the degree of cross-link increased, which led to improve the interaction between the HDPE and ENR. The optimum stress values are shown in the blend containing 6% PE-g-MA. Scanning electron micrographs (SEM) of the samples also indicated that the addition of compatibilizer decreases the domain size of the dispersed phase. Well-dispersed plastic particles in a rubber matrix were strongly indicated in these samples. The results obtained reveal that the addition of PE-g-MA in HDPE/ENR blend led to an increase in the homogeneity of the blends.     

Novel approach for the preparation of a compatibilized blend of nylon 11 and polypropylene with polyhydroxybutyrate: Mechanical,thermal, and barrier properties

This article comprises of the interaction in the immiscible polymer system of nylon 11 (PA 11), polypropylene (PP), and polyhydroxybutyrate (PHB). Reactive compatibilization extrusion method with maleic anhydride-grafted polypropylene (PP-g-MA) is used to achieve compatibility within the polymer. To further improve the interaction of the blend at interphase, PHB was added as a dispersive phase in a concentration varying from 10 to 40% of the total batch. Addition of PHB motives the excellent dispersion of PP chain in PA 11 and assures the compatibility between the phases of PA 11 and PP-g-MA. The entire system of tertiary and binary phases was blended in a twin-screw extruder at different composition. The macro-optimal tensile strength, Young's modulus, bending strength, and notched impact strength of PA11/PP systems were found to be superior as compared to their noncompatibilized systems. The degradation temperature of the blends of PA11/PP and PA11/PHB/PP with and without compatibilizer was evaluated by thermogravimetric analysis (TGA). It was found that the high temperature of degradation was required for compatibilized ternary blend than that of the compatibilized binary blend. The distortion temperature of the systems was studied with the help of heat deflection temperature (HDT) and found to be advanced for blend having a higher concentration of the dispersed phase. Differential scanning calorimetry (DSC) was used to determine the % crystallinity, melting, and crystallization temperature of this system. Chemical resistance and barrier properties of the different compatibilized and noncompatibilized blends were studied. PHB dispersed phase with a reactive compatibilizer cause enhancement in chemical resistance and barrier properties of the blend. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 48152.     

Compatibilization and morphology development of immiscible ternary polymer blends

We report a novel and effective strategy that compatibilizes three immiscible polymers, polyolefins, styrene polymers, and engineering plastics, achieved by using a polyolefin-based multi-phase compatibilizer. Compatibilizing effect and morphology development are investigated in a model ternary immiscible polymer blends consisting of polypropylene (PP)/polystyrene(PS)/polyamide(PA6) and a multi-phase compatibilizer (PP-g-(MAH-co-St) as prepared by maleic anhydride (MAH) and styrene (St) dual monomers melt grafting PP. Scanning electron microscopy (SEM) results indicate that, as a multi-phase compatibilizer, PP-g-(MAH-co-St) shows effective compatibilization in the PP/PS/PA6 blends. The particle size of both PS and PA6 is greatly decreased due to the addition of multi-phase compatibilizer, while the interfacial adhesion in immiscible pairs is increased. This good compatibilizing effect is promising for developing a new, technologically attractive method for achieving compatibilization of immiscible multi-component polymer blends as well as for recycling and reusing of such blends. For phase morphology development, the morphology of PP/PS/PA6 (70/15/15) uncompatibilized blend reveals that the blend is constituted from PP matrix in which are dispersed composite droplets of PA6 core encapsulated by PS phase. Whereas, the compatibilized blend shows the three components strongly interact with each other, i.e. multi-phase compatibilizer has good compatibilization between the various immiscible pairs. For the 40/30/30 blend, the morphology changed from a three-phase co-continuous morphology (uncompatibilized) to the dispersed droplets of PA6 and PS in the PP matrix (compatibilized).     

Polymer blends of polyamide-6 and poly(phenylene oxide) compatibilized by styrene-co-glycidyl methacrylate

Incompatible polymer blends between polyamide-6 (PA6) and poly(phenylene oxide) (PPO) have been compatibilized in situ by the styrene-glycidyl methacrylate (SG) reactive copolymers. The epoxy functional groups in SG copolymers can react with the PA6 amine and carboxylic endgroups at interface to form various SG-g-PA6 copolymers. These in situ-formed grafted copolymers tend to anchor along interface to function as compatibilizer of the blends. The styrene and the SG segments of the grafted copolymers are miscible (or near miscible) with PPO; whereas the PA6 segments are structurally identical with PA6 phase. The compatibilized blend, depending on quantity of the compatibilizer addition and the glycidyl methacrylate (GMA) content in the SG copolymer, results in smaller phase domain, higher viscosity, and improved mechanical properties. About 5% GMA is the optimum content in SG copolymer that produces the best compatibilization of the blends. This study demonstrates that SG reactive copolymers can be used effectively in compatibilizing polymer blends of PA6 and PPO. © 1996 John Wiley & Sons, Inc.     

Comparative study of different maleic anhydride grafted compatibilizer precursors towards LDPE/PA6 blends: Morphology and mechanical properties

The study deals with the effectiveness of maleic anhydride grafted styrene-b-ethylene-co-propylene copolymer (SEPMA) as compatibilizer precursor (CP) for blends of low density polyethylene (LDPE) with polyamide-6 (PA). The CP was produced by grafting MA onto SEP in the melt. The specific interactions between the CP and the blends components have been investigated through characterizations of the binary LDPE/CP and PA/CP blends. The compatibilizing efficiency of the MA-grafted SEP, as revealed by the thermal properties and the morphology of the compatibilized blends, has been shown to be excellent. The morphology, as well as the mechanical properties of the compatibilized with SEPMA 75/25 w/w and 25/75 w/w LDPE/PA6 blends have been compared with those of the blends compatibilized with maleic anhydride functionalized HDPE sample (1-HDPE-g-MA) and with a commercial maleic anhydride grafted styrene-b-(ethylene-co-1-butene)-b-styrene copolymer (SEBSMA1). The results show that the strong compatibilizing efficiency of SEPMA is comparable with that of SEBSMA1, while 1-HDPE-g-MA exhibits a slightly lower activity, particularly for the blends, in which PA is the matrix phase.     

MORPHOLOGY,CRYSTALLIZATION BEHAVIORS,AND MECHANICAL PROPERTIES OF PA1010/HIPS AND PA1010/HIPS-g-MA BLENDS

The binary blends of polyamide 1010 (PA1010) with the high-impact polystyrene (HIPS)/maleic anhydride (MA) graft copolymer (HIPS-g-MA) and with HIPS were prepared using a wide composition range. Different blend morphologies were observed by scanning electron microscopy according to the nature and content of PA1010 used. Compared with the PA1010/HIPS binary blends, the domain sizes of dispersed-phase particles in PA1010/HIPS-g-MA blends were much smaller than that in PA1010/HIPS blends at the same compositions. It was found that the tensile properties of PA1010/HIPS-g-MA blends were obviously better than that of PA1010/HIPS blends. Wide-angle x-ray diffraction analyses were performed to confirm that the number of hydrogen bonds in the PA1010 phase decreased in the blends of PA1010/HIPS-g-MA. These behaviors could be attributed to the chemical interactions between the two components and good dispersion in PA1010/HIPS-g-MA blends.     

Rheological,thermal, and morphological properties of ABS–PA1010 blends

Noncompatibilized and compatibilized ABS–nylon1010 blends were prepared by melt mixing. Polystyrene and glycidyl methacrylate (SG) copolymer was used as a compatibilizer to enhance the interfacial adhesion and to control the morphology. This SG copolymer contains reactive glycidyl groups that are able to react with PA1010 end groups ( NH₂ or  COOH) under melt conditions to form SG‐g‐Nylon copolymer. Effects of the compatibilizer SG on the rheological, thermal, and morphological properties were investigated by capillary rheometer, DSC, and SEM techniques. The compatibilized ABS–PA1010 blend has higher viscosity, lower crystallinity, and smaller phase domain compared to the corresponding noncompatibilized blend. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 72: 683–688, 1999     

Research Advancement in High-Performance Polyamides and Polyamide Blends Loaded with Layered Silicate

Polyamide comprises one of the major classes of polymers. Layered silicates (nanofiller) may enhance properties of polyamide-based hybrids even at very low content. Aliphatic polyamides (nylons) have often been chosen for commercial applications because of excellent physical and chemical properties. Aromatic polyamides (aramids) and aliphatic-aromatic polyamides have been predominantly useful as high-performance materials due to stiffness, low density, and low cost. Recently polyamide blends have become an important route to high-performance materials. Binary blends of polyamide/polypropylene, polyamide/polystyrene, polyamide/polymethyl methacrylate, polyamide/polyurethane, and others have been reported for nanocomposite formation with organoclay. However, ternary blend nanocomposite with nanoclays (PA6/mSEBS, PA6/EPDM-g-MA/H-HDPE) is rarely explored.     

Studies on the rheological,phase morphologic,thermal and mechanical properties of poly(trimethylene terephthalate)/ethylene propylene diene monomer copolymer grafted with maleic anhydride/metallocene polyethylene blends

The rheological, phase morphologic, thermal and mechanical properties of poly (trimethylene terephthalate)/metallocene polyethylene (PTT/mPE) blends in the presence of ethylene propylene diene monomer copolymer grafted with maleic anhydride (EPDM-g-MAH) as compatibilizer are studied by means of a capillary rheometer, scanning electron microscopy (SEM), differential scanning calorimetry (DSC) and thermogravimetric analyzer (TGA). Results suggest that the compatibility of PTT/mPE blends is improved greatly after the addition of a compatibilizer. The radius of the dispersed phase in the system decreases greatly when the compatibilizer is added into the blend. When the amount of compatibilizer exceeds 8 wt-%, the size of dispersed phase becomes larger again. This phenomena could be attributed to the higher viscosity of the EPDM-g-MAH phase, which is dispersed more difficulty in the PTT phase of lower viscosity, thus the mixing efficiency is apparently decreased during the melt blending process. Moreover, the melt viscosity of the blend reaches the maximal value in case of 4 wt-% compatibilizer content, above which it would decrease again. This result is associated with the generation of more and bigger dispersed phase inside the bulk phase, thus the grafting efficiency at the interface is decreased, which could result in lower viscosity. The DSC results suggest that the mPE component shows a nucleating effect, and could increase the overall degree and rate of PTT crystallization, while the addition of a compatibilizer might slightly diminish these effects. In addition, the blend with 4 wt-% compatibilizer shows the best thermal stability. Furthermore, the Izod impact strength and the tensile strength at room temperature of the blend are also markedly improved by the addition of a 4–8 wt-% compatibilizer.     

Preparation,characterization, and mechanical properties of poly(ε‐caprolactone)/polylactic acid blend composites

Mechanical properties of poly(ε‐caprolactone) (PCL) and polylactic acid (PLA) blend reinforced with Dura and Tenera palm press fibers were studied. Dicumyl peroxide (DCP) was used as compatibilizer in the blend composites. Fourier transforms infrared spectrophotometer (FTIR) and field emission scanning electron microscope (FESEM) was used to study the effect of treatment on the fibers and fiber/matrix adhesion respectively. The uncompatibilized blend composites exhibited higher Young's modulus than the compatibilized blend composites. Impact strength of compatibilized blend composites of Tenera fibers (FM) increased by 161% at 10 wt% fiber load more than the uncompatibilized blend composites at same fiber load. The Dura fibers (FN) enhanced impact strength by 133% at 10 wt% fiber load. Tensile strength increased by 40% for compatibilized FM blend composites. In conclusion, it was observed that DCP incorporation resulted in good interfacial adhesion as revealed by the FESEM micrographs and evidenced in the improved mechanical properties. POLYM. COMPOS., 2013. © 2013 Society of Plastics Engineers     

Morphology, rheology and dynamic mechanical properties of PP/EVA/clay nanocomposites

This paper reports on morphology, rheology and dynamic mechanical properties of polypropylene (PP)/ethylene vinyl acetate (EVA) copolymer/clay nanocomposite system prepared via a single step melt compounding process using a twin screw micro-compounder. Scanning electron microscopic (SEM) investigations revealed that the dispersed phase droplet size was reduced with incorporation of an organo-modified montmorillonite (OMMT). This reduction was more significant in presence of a maleated PP (PP-g-MAH) used as compatibilizer. Phase inversion in the compatibilized blends caused a further decrease in PP droplet size. The OMMT gallery spacing was higher in nanocomposites with EVA as matrix which could be attributed to higher tendency of OMMT nanoparticles towards EVA rather than PP. This enhanced tendency was confirmed by rheological analysis too. Transmission electron microscopy (TEM) results also showed that the majority of OMMT nanoparticles were localized on the interface and within EVA droplets. According to dynamic mechanical analysis, the compatibilized nanocomposites showed higher storage and loss moduli due to better dispersion of OMMT layers. The modulus enhancement of nanocomposites as a function of OMMT volume fraction was modeled by Halpin-Tsai’s-Nielsen expression of modulus for nanocomposites. The results of modeling suggested that the aspect ratio of the intercalated OMMT, in the form of Einstein coefficient (K _E), plays a determining role in the modulus enhancement of nanocomposites.