Preparation and application of binary acid–base CaO–La2O3 catalyst for biodiesel production

A simple method was developed for biodiesel production from non-edible Jatropha oil which contains high free fatty acid using a bifunctional acid–base catalyst. The acid–base catalyst comprising CaO and La₂O₃ mixed metal oxides with various Ca/La atomic ratios were synthesized via co-precipitation method. The effects of Ca/La compositions on the surface area, acidity–basicity and transesterification activity were investigated. Integrated metal–metal oxide between Ca and La enhanced the catalytic activity due to well dispersion of CaO on composite surface and thus, increased the surface acidic and basic sites as compared to that of bulk CaO and La₂O₃ metal oxide. Furthermore, the transesterification reactions resulted that the catalytic activity of CaO–La₂O₃ series were increased with Ca/La atomic ratio to 8.0, but the stability of binary system decreased by highly saturated of CaO on the catalyst surface at Ca/La atomic ratio of 10.0. The highest biodiesel yield (98.76%) was achieved under transesterification condition of 160 °C, 3 h, 25 methanol/oil molar ratio and 3 wt.%. In addition, the stability of CaO–La₂O₃ binary system was studied. In this study, Ca–La binary system is stable even after four cycles with negligible leaching of Ca²⁺ ion in the reaction medium.     

Activity of homogeneous and heterogeneous catalysts,spectroscopic and chromatographic characterization of biodiesel: A review

Biofuel has got tremendous attraction for the last decade as an alternative source of energy. Bioethanol and biodiesel are two main products of first generation biofuel. Biodiesel is chemically fatty acid methyl esters prepared from various edible and non-edible oils. It has been used as a substitute to mineral diesel during the last decade. This review is about generation, transesterification, factors affecting transesterification, catalysts (homogeneous and heterogeneous) and physico-chemical characterization of biodiesel by chromatographic and spectroscopic techniques. The alkaline homogeneous catalysts (NaOH or KOH) have been used on commercial scale for production of biodiesel because these are cheap and reaction occurs in less time. The heterogeneous catalysts such as metal oxides, e.g., CaO, MgO, SrO, ZnO, La₂O₃, Mg–Al hydrolalcite have been used for transesterification of vegetable oil due to their easy separation and reuse but these catalysts take more time for completion of reaction. The yield of biodiesel may be affected by alcohol/oil ratio, concentration of catalyst, time required for reaction, temperature free fatty acid moisture. The prepared biodiesel has been characterized by chromatographic techniques like gas chromatography, gas chromatography–mass spectroscopy, high performance liquid chromatography and spectroscopic techniques like nuclear magnetic resonance and infrared spectroscopy.     

Emission analysis of diesel fuel using microalgae methylester with nano-La2O3

Algae oil from microalgae has the potential to become a sustainable fuel source as biodiesel. The transesterification reaction of Botryococcus braunii oil (BBO) with methanol and base catalyst was used for the production of Botryococcus braunii oil methyl ester (BBOME). The samples B20 (80% diesel + 20% BBOME) were prepared for each methyl ester obtained from BBO separately and then the nano-La₂O₃ particles were added to the each B20 blend samples at a dosage of 50 and 100 ppm with the aid of ultrasonicator. Moreover, in the absence of any engine modifications, the experimental results reveal that the use of BBOME blend with La₂O₃ nano-additives in diesel engine has exhibited good reduction in exhaust emissions.     

The nanometer magnetic solid base catalyst for production of biodiesel

Nanometer magnetic solid base catalysts were prepared by loading CaO on Fe₃O₄ with Na₂CO₃ and NaOH as precipitator, respectively. The optimum conditions for preparation of this catalyst were investigated. The influence of the proportion of Ca²⁺ to Fe₃O₄ on the catalytic performance has been studied. The catalyst with highest catalytic activity has been obtained when the proportion of Ca²⁺ to Fe₃O₄ is 7:1; the catalytic activity of the catalyst calcined from Ca(OH)₂ to Fe₃O₄ is better than that calcined from CaCO₃ to Fe₃O₄; under the conditions of methanol/oil molar ratio of 15:1, catalyst dosage of 2 wt% and temperature of 70 °C, the biodiesel yield reaches to 95% in 80 min, even to 99% finally. The catalytic activity and recovery rate of the nanometer magnetic solid base catalysts are much better than those of CaO. Calcination temperature was determined by differential thermogravimetric analysis. Ca₂Fe₂O₅, a kind of new metal multiple oxide, was found in the catalyst through X-ray diffraction. At the end, these catalysts were characterized by scanning electronic microscope (SEM), transmission electron microscopy (TEM), and vibrating sample magnetometer (VSM).     

Biodiesel production from Jatropha curcas oil

In view of the fast depletion of fossil fuel, the search for alternative fuels has become inevitable, looking at huge demand of diesel for transportation sector, captive power generation and agricultural sector, the biodiesel is being viewed a substitute of diesel. The vegetable oils, fats, grease are the source of feedstocks for the production of biodiesel. Significant work has been reported on the kinetics of transesterification of edible vegetable oils but little work is reported on non-edible oils. Out of various non-edible oil resources, Jatropha curcas oil (JCO) is considered as future feedstocks for biodiesel production in India and limited work is reported on the kinetics of transesterification of high FFA containing oil. The present study reports a review of kinetics of biodiesel production. The paper also reveals the results of kinetics study of two-step acid–base catalyzed transesterification process carried out at pre-determined optimum temperature of 65 and 50 °C for esterification and transesterification process, respectively, under the optimum condition of methanol to oil ratio of 3:7 (v/v), catalyst concentration 1% (w/w) for H₂SO₄ and NaOH and 400 rpm of stirring. The yield of methyl ester (ME) has been used to study the effect of different parameters. The maximum yield of 21.2% of ME during esterification and 90.1% from transesterification of pretreated JCO has been obtained. This is the first study of its kind dealing with simplified kinetics of two-step acid–base catalyzed transesterification process carried at optimum temperature of both the steps which took about 6 h for complete conversion of TG to ME.     

Biodiesel production from soybean and Jatropha oils using cesium impregnated sodium zirconate as a heterogeneous base catalyst

Cesium modified sodium zirconate (Cs-Na₂ZrO₃) was prepared by ionic exchange from sodium zirconate (Na₂ZrO₃), which was synthesized via a solid state reaction. Both ceramics, i.e., pristine Na₂ZrO₃ and the Cs-Na₂ZrO₃, were used as basic heterogeneous catalysts in biodiesel production. Soybean and Jatropha oils were used as triglyceride sources for transesterification reactions. Parameters, such as catalyst concentration (between 0.5 and 3 wt%), reaction time, different methanol/vegetable oil molar ratios, and temperature of the reaction, were evaluated. The cesium cation influence was evaluated from the basic transesterification reactivity. The results showed that the introduction of cesium significantly modified the catalytic activity in biodiesel production. Cs enhanced the reaction kinetics in obtaining biodiesel and reduced the reaction time in comparison with pristine Na₂ZrO₃. The results showed that Cs-Na₂ZrO₃ as a basic heterogeneous catalyst exhibited the best fatty acid methyl esters (FAME) conversion for soybean oil (98.8%) at 1 wt%, 30:1 methanol/oil ratio, 65 °C, and 15 min. The best conditions for Jatropha oil (90.8%) were 3 wt%, 15:1 methanol/oil ratio, 65 °C, and 1 h. The impregnation of Na₂ZrO₃ with cesium represents a very exciting alternative heterogeneous base catalyst for biodiesel production.     

Biodiesel production over lime. Catalytic contributions of bulk phases and surface Ca species formed during reaction

Lime is pointed out as an effective catalyst for biodiesel production by oil methanolysis. Several Ca phases are formed during reaction. Each Ca phase has different contribution to the catalyzed process.Using CaO as a catalyst, S shape kinetics curve was observed and the induction period can be ascribed to the Ca(OH)₂ formation. When Ca(OH)₂, prepared by contacting CaO with H₂O, is used as catalyst the initial period with a slow rate of transesterification has almost vanished. Besides, if the catalyst surface is totally converted into methoxide species the induction period is longer than the analogous obtained with CaO. This is an indication that the methoxide species strongly bonded to Ca are less reactive.The calcium diglyceroxide material (CaO_diglyc), prepared by contacting CaO with a mixture of methanol and glycerol, displays a totally different kinetics curve with no induction period. The faster kinetics and the Ca species detected in the glycerin phase seem to underline a non-negligible homogeneous process contribution.The characterization of the post-reaction catalysts underlines the relevance of the surface and bulk catalyst modifications. Calcium hydroxide can be pointed out as the active phase whereas calcium diglyceroxide is responsible for the catalyst deactivation due to calcium leaching.     

A comparative study of KOH/Al2O3 and KOH/NaY catalysts for biodiesel production via transesterification from palm oil

The transesterification of palm oil to methyl esters (biodiesel) was studied using KOH loaded on Al₂O₃ and NaY zeolite supports as heterogeneous catalysts. Reaction parameters such as reaction time, wt% KOH loading, molar ratio of oil to methanol, and amount of catalyst were optimized for the production of biodiesel. The 25 wt% KOH/Al₂O₃ and 10 wt% KOH/NaY catalysts are suggested here to be the best formula due to their biodiesel yield of 91.07% at temperatures below 70 °C within 2–3 h at a 1:15 molar ratio of palm oil to methanol and a catalyst amount of 3–6 wt%. The leaching of potassium species in both spent catalysts was observed. The amount of leached potassium species of the KOH/Al₂O₃ was somewhat higher compared to that of the KOH/NaY catalyst. The prepared catalysts were characterized by using several techniques such as XRD, BET, TPD, and XRF.     

Calcium-based mixed oxide catalysts for methanolysis of Jatropha curcas oil to biodiesel

Calcium-based mixed oxides catalysts (CaMgO and CaZnO) have been investigated for the transesterification of Jatropha curcas oil (JCO) with methanol, in order to evaluate their potential as heterogeneous catalysts for biodiesel production. Both CaMgO and CaZnO catalysts were prepared by coprecipitation method of the corresponding mixed metal nitrate solution in the presence of a soluble carbonate salt at ∼ pH 8-9. The catalysts were characterized by X-ray diffraction (XRD), temperature programmed desorption of CO₂ (CO₂-TPD), scanning electron microscopy (SEM) and N₂ adsorption (BET). The conversion of JCO by CaMgO and CaZnO were studied and compared with calcium oxide (CaO), magnesium oxide (MgO) and zinc oxide (ZnO) catalysts. Both CaMgO and CaZnO catalysts showed high activity as CaO and were easily separated from the product. CaMgO was found more active than CaZnO in the transesterification of JCO with methanol. Under the suitable transesterification conditions at 338 K (catalyst amount = 4 wt. %, methanol/oil molar ratio = 15, reaction time = 6 h), the JCO conversion of more than 80% can be achieved over CaMgO and CaZnO catalysts. Even though CaO gave the highest activity, the conversion of JCO decreased significantly after reused for forth run whereas the conversion was only slightly lowered for CaMgO and CaZnO after sixth run.     

Solid base catalysts for production of fatty acid methyl esters

A solid base catalyst Na₂SiO₃ was prepared by microwave heating. The catalyst was used to catalyze the transesterification reactions for the production of fatty acid methyl esters from cottonseed oil. The optimum conditions of the catalyst preparation and transesterification reactions were investigated by orthogonal experiments. The catalyst with the highest catalytic activity was obtained using microwave power of 640 W, microwave irradiation time of 6 min, catalyst particle size of 60 mesh. The catalyst was characterized with X-ray diffraction (XRD), scanning electron micrographs (SEM), and the results showed the catalyst Na₂SiO₃ has good microstructure. Under the transesterification conditions of methanol/oil molar ratio of 6:1, catalyst dosage of 5%, reaction temperature of 65 °C, reaction time of 100 min and stirring speed of 400 rpm, the yield of methyl esters was 97.6%. The lifetime of the solid base catalysts by different process methods (microwave heating and conventional electric heating) was no significant differences, but microwave heating may be more economical than conventional electric heating.     

Recent developments on heterogeneous catalysts for biodiesel production by oil esterification and transesterification reactions: A review

Heterogeneous catalysis is widely applied in industry due to important advantages it offers to chemical processes such as improved selectivity and easy catalyst separation from reaction mixture, reducing process stages and wastes. This is the reason why nowadays heterogeneous catalysts are being developed to produce biodiesel. Several catalytic materials have been showed in bibliography: acid solids capable to carry out free fatty acids esterification reaction, base solids which are able to carry out triglycerides transesterification reaction and bifunctional solids (acid–base character) which show ability to simultaneously catalyze esterification and transesterification reaction. This review discusses the latest advances in research and development related with heterogeneous catalysts used to produce biodiesel.     

A comparative study of vegetable oil methyl esters (biodiesels)

In the present study, rubber seed oil, coconut oil and palm kernel oil, which are locally available especially in Kerala (India), are chosen and their transesterification processes have been investigated. The various process variables like temperature, catalyst concentration, amount of methanol and reaction time were optimized. Biodiesel from rubber seed oil (with high free fatty acid) was produced by employing two-step pretreatment process (acid esterification) to reduce acid value from 48 to 1.72 mg KOH/g with 0.40 and 0.35 v/v methanol-oil ratio and 1.0% v/v H₂SO₄ as catalyst at a temperature of 63(±2) °C with 1 h reaction time followed by transesterification using methanol-oil ratio of 0.30 v/v, 0.5 w/v KOH as alkaline catalyst at 55(±2) °C with 40 min reaction time to yield 98-99% biodiesel. Coconut oil and palm oil, being edible oils, transesterification with 0.25 v/v methanol-oil ratio, 0.50% w/v KOH as at 58(±2) °C, 20 min reaction time for coconut oil and 0.25% v/v methanol-oil ratio, 0.50% w/v KOH as alkaline catalyst at 60(±2) °C for palm kernel oil will convert them to 98-99% biodiesel. The brake thermal efficiency of palm oil biodiesel was higher with lower brake specific fuel consumption, but rubber seed oil biodiesel(ROB) showed less emission (CO and NO_x) compared to other biodiesels.     

催化合成生物柴油的双金属络合物固体催化剂

制备了基于亚铁氰化锌的双金属氰化物络合物(DMC),可一步同时催化酯交换和酯化反应制备生物柴油,该催化剂体系具有不受水毒性影响的特点。用3wt%的DMC催化剂在433K,醇油摩尔比为16∶1以及水和脂肪酸含量各10wt%的条件下分别同时催化甘油三酯、脂肪酸和甲醇的酯交换、酯化反应,生物柴油产率可达98%以上。对催化剂进行X射线衍射、热重红外联用分析、元素分析、比表面积和孔体积测定、扫描电镜等手段表征,结果表明:该催化剂为晶态与非晶态组分混合结构,其表面晶态决定其在高水含量、高酸值的环境下仍具有较好的催化活性,验证得出活性位点可能为锌离子。     

Ethanolysis of waste cottonseed oil over lithium impregnated calcium oxide: Kinetics and reusability studies

A series of Li/CaO catalysts has been prepared by impregnating 0.5–5.0 wt% Li in CaO by wet chemical method. Prepared Li/CaO catalysts have been characterized by powder X-ray diffraction, scanning electron and transmission electron microscopy and Brunauer–Emmett–Teller (BET) surface area studies, in order to establish the structure and surface morphology of the catalyst. Hammett indicator test study was performed to determine the basic strength of the Li/CaO catalysts. The prepared Li/CaO catalysts have been employed as a heterogeneous catalyst for the transesterification of waste cottonseed oil (having 2.8 wt% free fatty acid contents) with ethanol. Under optimal reaction conditions viz., ethanol/oil molar ratio of 12:1, catalyst to oil weight fraction of 5% and 65 °C reaction temperature, 98% fatty acid ethyl ester yield was obtained in 2.5 h of reaction duration. Under the optimized reaction conditions, the pseudo first order constant and Arrhenius activation energy were found to be 0.03 min⁻¹ and 70.0 kJ mol⁻¹, respectively. Further Li/CaO catalyst was also found to be effective for the ethanolysis and methanolysis of vegetable oils having up to 3.4 wt% free fatty acids. The use of 3-Li/CaO catalyst is advantageous considering that it not only utilizes waste cottonseed oil as a feedstock, but also renewable and nontoxic alcohol, ethanol, for the biodiesel production.     

Waste capiz (Amusium cristatum) shell as a new heterogeneous catalyst for biodiesel production

The waste Capiz shell was utilized as raw material for catalyst production for biodiesel preparation. During calcination process, the calcium carbonate content in the waste capiz shell was converted to CaO. This calcium oxide was used as catalyst for transesterification reaction between palm oil and methanol to produce biodiesel. The biodiesel preparation was conducted under the following conditions: the mole ration between methanol and palm oil was 8:1, stirring speed was 700 rpm, and reaction temperature was 60 °C for 4, 5, and 6 h reaction time. The amount of catalyst was varied at 1, 2, 3, 4, and 5 wt %. The maximum yield of biodiesel was 93 ± 2.2%, obtained at 6 h of reaction time and 3 wt % of amount of catalyst. In order to examine the reusability of catalyst developed from waste of capiz (Amusium cristatum) shell, three transesterification reaction cycles were also performed.     

Transesterification of Prunus armeniaca oil using calcium methoxide as a catalyst: Identification of methyl esters and proposed mechanistic pathways

The utilization of nonedible feedstocks for biodiesel production is getting top priority in the recent years, as they do not interfere with the global food economy. In the present study, calcium methoxide (Ca(OCH₃)₂) catalyst was synthesized for the production of biodiesel from Prunus armeniaca oil via transesterification reaction. Under optimized reaction conditions, the biodiesel yield of 89.93% was achieved and catalyst could be reused for four times with slight loss in activity. The fatty acid methyl esters in the produced biodiesel were detected by gas chromatography/mass spectrometry (GC/MS), and six fragments were identified based on mass-to-charge ratio (m/z) at different retention time. The fuel properties of the biodiesel obtained were in conformity with the ASTM standards.     

Magnesium oxide prepared via metal-chitosan complexation method: Application as catalyst for transesterification of soybean oil and catalyst deactivation studies

A simple method to prepare magnesium oxide catalysts for biodiesel production by transesterification reaction of soybean oil with ethanol is proposed. The method was developed using a metal-chitosan complex. Compared to the commercial oxide, the proposed catalysts displayed higher surface area and basicity values, leading to higher yield in terms of fatty acid ethyl esters (biodiesel). The deactivation of the catalyst due to contact with CO₂ and H₂O present in the ambient air was verified. It was confirmed that the active catalytic site is a hydrogenocarbonate adsorption site.     

The utilization of waste egg and cockle shell as catalysts for biodiesel production from food processing waste oil using stirring and ultrasonic agitation

The use of calcined egg and cockle shell as heterogeneous solid catalysts for a transesterification reaction to produce biodiesel from food processing waste has been investigated in this work. The CaO catalysts were obtained from the calcination of egg and cockle shell and were characterized by surface analysis, X-ray diffractometry (XRD), and scanning electron microscopy (SEM). The experiments employed stirring and ultrasonic agitation, which proved to be a time-efficient approach for biodiesel production from food processing waste oil. A response surface methodology (RSM) was used to evaluate the effects of the process variables methanol to oil molar ratio, catalyst concentration, and reaction time on biodiesel production. The optimal % fatty acid methyl ester values obtained when using egg and cockle shells as catalysts were found to be 94.7% and 94.4% when the methanol to oil molar ratios were 9.3:1 and 8.5:1, egg and cockle shell catalyst mass fraction percentages were 3.8% and 3.5%, and reaction times were 47 and 44 min, respectively. The study has shown that ultrasonic agitation might be employed in a practical pilot reactor for biodiesel production.     

Synthesis of biodiesel from waste vegetable oil with large amounts of free fatty acids using a carbon-based solid acid catalyst

A carbon-based solid acid catalyst was prepared by the sulfonation of carbonized vegetable oil asphalt. This catalyst was employed to simultaneously catalyze esterification and transesterification to synthesis biodiesel when a waste vegetable oil with large amounts of free fatty acids (FFAs) was used as feedstock. The physical and chemical properties of this catalyst were characterized by a variety of techniques. The maximum conversion of triglyceride and FFA reached 80.5 wt.% and 94.8 wt.% after 4.5 h at 220 °C, when using a 16.8 M ratio of methanol to oil and 0.2 wt.% of catalyst to oil. The high catalytic activity and stability of this catalyst was related to its high acid site density (–OH, Brönsted acid sites), hydrophobicity that prevented the hydration of –OH species, hydrophilic functional groups (–SO₃H) that gave improved accessibility of methanol to the triglyceride and FFAs, and large pores that provided more acid sites for the reactants.     

Low temperature steam reforming of methane using metal oxide promoted Ni-Ce0.8Zr0.2O2 catalysts in a compact reformer

Metal oxide (MgO, CaO, and La₂O₃) promoted Ni-Ce_0.8Zr_0.2O₂ catalysts have been applied for low-temperature steam reforming of methane (SRM), and the promoter effect was investigated. The addition of the metal oxides improved the basicity which enhances the resistance coke formation and catalytic activity. Among the prepared catalysts, the Ni-La₂O₃-Ce_0.8Zr_0.2O₂ catalyst exhibited high activity and stability at a very high gas hourly space velocity of 621,704 h^?1. This was mainly due to high dispersion of Ni, strong basicity of La₂O₃, and strong interaction between Ni and La₂O₃.