HD处理烧结磁体制备各向异性NdFeB磁粉

研究了通过吸氢破碎(HD)处理由烧结NdFeB磁体制取各向异性磁粉的方法.实验结果表明:HD处理温度是该处理过程中的关键参数,对于最终获得的各向异性磁粉的矫顽力具有显著的影响,同时HD处理温度的变化决定了烧结磁体破碎过程中的断裂方式.当HD处理温度为220℃时,磁体主要以沿晶断裂方式破碎,再经过950℃温度下的热处理,获得的各向异性磁粉的矫顽力达到490 kA/m.     

首次制备各向异性纳米复合稀土永磁多层膜

正近日,中国科学院金属所沈阳材料科学国家实验室磁性材料与磁学研究部的科研人员在国际上首次成功制备了硬磁相、软磁相和隔离层组成的各向异性纳米复合稀土永磁多层膜。软磁材料的磁性能特征就像个子高高的瘦子,而硬磁材料的磁性能特征就像个子矮矮的胖子。纳米复合永磁材料的研究思路就是将这两队胖子和瘦子组成一个联合战斗小组,从而可以充分利用他们各自的优势条件。要实现这个目的,胖子和瘦子要充分结合在一起,最好是一个一个地在纳米尺度交替排列。但这之前还要突破几个技术难点。首先,要让软磁材料和永磁材料两相整     

注射成形制备NdFeB粘结磁体

为了制备出高性价比的粘结NdFeB注射磁体，本文系统的研究了粘结剂、添加剂的含罱以及磁粉装载量对注射磁体的加工性能、磁性能等的影响规律，并从微观上揭示了其机理。本文采用低成本的陶广：快淬钕铁硼磁粉和国产尼龙6粘结剂制备出了磁性能Br为0．5158T、Heb为321kA／m、Hcj为730kA／m和（BH）max为40kl／m^3的注射磁体，其性能与日本Mate公司的RNI-50产品性能相当，而价格却低得多.     

高温稀土永磁Sm2(Co,Cu,Fe,Zr)17的烧结工艺

通过改变烧结工艺制度,制备了高温稀土永磁Sm(Cobal Fe0.26Cu0.05Zr0.026)70,其磁性能和温度系数(β)分别为:Br为1.08T,Hci为2 286 kA/m,Hcb为932 kA/m,(BH)max为220.8kJ/m3;β为-0.19%/℃.研究表明:提高烧结温度或真空预烧温度都可使材料的性能明显提高,特别是用后者制得的材料拥有较高的矫顽力和低的温度系数,具有较好的高温性能.然而,烧结温度或真空预烧温度过高时,Sm会从基体相中析出,使材料的磁性能降低,而且烧结温度过高还会使晶粒长大,导致材料矫顽力降低.     

注射成形钕铁硼粘结磁体研究的现状及前景

论述了注射成形钕铁硼粘结磁体的特点及发展趋势，分析了其生产工艺中的四个关键因素。包括磁粉，粘结剂与耦联剂，注射过程，充磁过程，并对这四个关键因素的研究状况作了综合评述，认为今后对注射成形钕铁硼粘结磁体的研究开发将集中在四个主要的方面。     

Enhanced magnetic properties in Nd-Fe-B magnets prepared by spark plasma sintering via die-upsetting process

The magnetic properties and microstructure of Nd-Fe-B magnets prepared by spark plasma sintering with different die-upsetting processes were investigated. The results showed that the optimum magnetic properties of die-upset Nd-Fe-B magnets were obtained at 680 ℃ when the die-upset level was 60%, and the degree of magnetic alignment was 0.84. The microstructures showed that the coarse grains oc-curred predominantly within certain areas, and abnormal grain growth was not observed within the major areas of wel...     

Structure and magnetic properties of bulk nanocrystalline Nd-Fe-B permanent magnets prepared by hot pressing and hot deformation

Structure and magnetic properties were studied for bulk nanocrystalline Nd-Fe-B permanent magnets that were prepared at 650 °C for 3 min under 300 MPa using the SPS-3.20-MK-V sintering machine and the hot pressed magnets were then submitted to hot deformation with height reduction of 50%,60%,70%,80%,and 85%.Effects of height reduction(HR) and deformation temperature on the structure and magnetic properties of the magnets were investigated.The crystal structure was evaluated by means of X-ray diffraction(XRD) and the microstructure was observed by transmission electron microscopy(TEM).The magnetic properties of the magnets were investigated by vibrating sample magnetometer(VSM).As the height reduction increased,the remanence(B r) of the magnets increased first,peaks at 1.3 T with HR=60%,then decreased again,and the coercivity(H ci) of the magnets decreased monotonically.On the other hand,as the deformation temperature increased,the B r of the magnets increased first,peaks at 1.36 T with HR=60%,then decreased again,and the H ci of the magnets decreased monotonically.Under optimal conditions,the hot deformed magnet possessed excellent magnetic properties as B r =1.36 T,H ci =1143 kA/m,and(BH) max =370 kJ/m 3,suggesting the good potential of the magnets in practical applications.     

不同粘结剂对粘结NdFeB磁体磁性能和抗压强度的影响

本文采用三种不同环氧值的粘结剂制备了NdFeB粘结磁体,研究了粘结剂环氧值影响磁体磁性能及抗压强度的规律及其机理.实验结果表明,在优化的固化工艺条件下,采用环氧值适中的环氧树脂制备的磁体,具有较好的磁性能和抗压强度.     

注射成形钕铁硼粘结磁体研究的现状及前景

论述了注射成形钕铁硼粘结磁体的特点及发展趋势,分析了其生产工艺中的4个关键因素,包括磁粉、粘结剂与藕联剂、注射过程、充磁过程,并对这4个关键因素的研究状况作了综合评述,认为今后注射成形钕铁硼粘结磁体的研究开发将主要集中在以下4个方面研究:各向异性粉末和各向异性粘结磁体,研发合适的粘结体系及注射成形工艺参数,开发磁能积更高的磁体,开发耐热钕铁硼粘结磁体。     

Effect of annealing process on magnetic properties of Sm（Co0.6Fe0.27Cu0.1Zr0.03）7.5 ribbons

Sm(Co0.6Fe0.27Cu0.1Zr0.03)7.5 ribbons were prepared by melt-spun method. The results showed that the remnant magnetization Mr and intrinsic coercivity Hci had a rapid increase when the heating rate increased from 5 to 10℃/min. But the increase of Mr and Hci were observed to be very little when the heating rate was further increased to 20℃/min. 10℃/min was the critical heating rate for obtaining high magnetic properties. The maximum values of Mr and Hci reached 0.70 T and 780.1 kA/m when the annealing temperature and annealing time were optimized to be 800℃ and 1 h, respectively. Proper second-step heat treatment could suppress the decrease of Hci when the cooling rate increased from 0.7 to 5 ℃/min, which could reduce the cooling time effectively.     

Rare earth permanent magnets Sm2(Co,Fe,Cu,Zr)17 for high temperature applications

Sintered Sm(CobalFexCu0.1Zr0.03)7.5 (x=0.09-0.21) permanent magnets with higher Fe content were found to have higher remanence Br and maximum energy product (BH)max at room temperature. Br and (BH)max reached maximum of 0.96 T and 176.7 kJ/m3, respectively at room temperature when the Fe content x reached 0.21. However, the intrinsic coercivity Hci at room temperature increased gradually when the Fe content x increased from 0.09 to 0.15, but when x further increased to 0.21, Hci decreased. Hci attained its peak value of 2276.6 kA/m with Fe content x=0.15 at room temperature. For magnets with x=0.15, Br, (BH)max and Hci reached 0.67 T, 81.2 kJ/m3 and 509.4 kA/m at 500℃, respectively, showing good high temperature stability, which could be used in high temperature applications.     

烧结工艺对高温Sm(Co,Fe,Cu,Zr)z永磁体磁性能与显微组织的影响

用粉末冶金法制备了Sm(Co0.7Fe0.1Cu0.16Zr0.04)6.7烧结磁体,设计了8种不同烧结工艺;并对磁体的磁性能在烧结过程中的变化以及烧结工艺条件与显微组织的关系进行了系统研究.结果表明适当提高预烧结温度与烧结温度有利于磁性能的改善,但预烧结温度与烧结温度过高或过低都会使磁性能大大降低.矫顽力对烧结工艺非常敏感;样品在1 185℃预烧结后再在1 200℃烧结有最好的综合磁性能,其内禀矫顽力高达1 931 kA/m.还用扫描电子显微镜、电子探针光谱仪对显微组织及元素分布进行了分析,结果表明磁性能的改变可以认为是显微组织变化与元素在各相中分布变化的结果.