Electrical conductivity of Cu/（10NiO-NiFe2O4） cermet inert anode for aluminum electrolysis

Cu/(10NiO-NiFe2O4) cermets containing mass fractions of Cu of 5%, 10%, 15% and 20% were prepared, and their electrical conductivities were measured at different temperatures. The effects of temperature and content of metal Cu on the electrical conductivity were investigated especially. The results indicate that the metallic phase Cu distributes evenly in 10NiO-NiFe2O4 ceramic matrix. The mechanism of electrical conductivity of Cu/(10NiO-NiFe2O4) cermets obeys the rule of electrical mechanism of semiconductor, the electrical conductivity for cermet containing 5% Cu increases from 2.70 to 20.41 S/cm with temperature increasing from 200 to 900 ℃. The change trend of electrical conductivity with temperature is similar with each other and it increases with increasing temperature and content of metal Cu. At 960 ℃, the electrical conductivity of cermet increases from 2.88 to 82.65 S/cm with the content of metal Cu increasing from 0 to 20%.     

Effect of metallic phase species on the corrosion resistance of 17M/（10NiO-NiFe2O4） cermet inert anode of aluminum electrolysis

1 INTRODUCTIONThere are many disadvantages in the presentaluminumelectrolysis with carbon anode ,such assevere energy consumption,carbon wasting,envi-ronmental pollution and so on.Inert electrode sys-tem can overcome these disadvantages[1 3]. Re-cently ,the researches of the inert anode materialshave mainly been concentrated on alloys[4]and cer-met materials[5 ,6]. NiFe2O4based cermets , whichpossess not only high electrical conductivity ofmetal but also good corrosion resistance of cera…     

Effect of CaO doping on corrosion resistance of Cu/（NiFe2O4-10NiO） cermet inert anode for aluminum electrolysis

The CaO-doped Cu/（NiFe2O4-10NiO） cermet inert anodes were prepared by the cold isostatie pressing-sintering process, and their corrosion resistance to Na3AlF6-K3AlF6-Al203 melt was studied. The results show that the relative density of 5Cu/（NiFe2O4-10NiO） cermet sintered at 1 200 ℃ increases from 82.83% to 97.63% when 2% CaO （mass fraction） is added. During the electrolysis, the relative density of cermet inert anode descends owing to the chemical dissolution of additive CaO at ceramic grain boundary, which accelerates the penetration of electrolyte. Thus, the corrosion resistance to melts of Cu/（NiFe2O4-10NiO） cermet inert anode is reduced. To improve the corrosion resistance of the cermet inert anode, the content of CaO doped should be decreased and the technology of cleaning the ceramic grain boundary should be applied.     

Effect of working condition on thermal stress of NiFe2O4-based cermet inert anode in aluminum electrolysis

Based on the FEA software ANSYS,a model was developed to simulate the thermal stress distribution of inert anode.In order to reduce its thermal stress,the effect of some parameters on thermal stress distribution was investigated,including the temperature of electrolyte,the current,the anode cathode distance,the anode immersion depth,the surrounding temperature and the convection coefficient between anode and circumstance.The results show that there exists a large axial tensile stress near the tangent interface between the anode and bath,which is the major cause of anode breaking.Increasing the temperature of electrolyte or the anode immersion depth will deteriorate the stress distribution of inert anode.When the bath temperature increases from 750 to 970 ℃,the maximal value and absolute minimal value of the 1st principal stress increase by 29.7% and 29.6%,respectively.When the anode immersion depth is changed from 1 to 10 cm,the maximal value and absolute minimal value of the 1st principal stress increase by 52.1% and 65.0%,respectively.The effects of other parameters on stress distribution are not significant.     

Effect of metallic content on mechanical property of Ni/（10NiO-NiFe2O4 ） cermets

1 INTRODUCTIONThe use of inert or non-consumable anodes forreplacement of consumable carbon anodes in Hall-H啨roult electrolysis cells for the production of alu-minum has been a technical and commercial goalfor many decades .In the present process ,consumable carbon an-odes are used,andthe anode product is CO2. Withaninert anode ,the cell reaction will be :Al2O3=2Al +23O2(1)The basic requirements for aninert anode are :1) to exhibit a lowcorrosion rate in the high tem-perature melts an…     

Preparation and properties of 4.25Cu-0.75Ni／NiFe2O4 cermet

4.25Cu-0.75Ni/NiFe₂O₄ cermets were prepared by doping NiFe₂O₄ ceramic matrix with the mixed powders of Cu and Ni or Cu-Ni alloy powder as the electrical conducting metallic elements. The effects of technological parameters, such as the adding modes of metallic elements, the ball milling time, the sintering time and the sintering temperature, on the relative density and resistivity of the cermets were studied. The results show that the resistivity of 4.25Cu-0.75Ni/NiFe₂O₄ cermets decreases with increasing temperature, and has a turning point at 590 °C, which is similar to that of NiFe₂O₄ ceramic. The sintering temperature and adding modes of metallic elements have a great influence on the properties of 4.25Cu-0.75Ni/NiFe₂O₄ cermets. When the sintering temperature increases from 1200 °C to 1300 °C, the relative density increases from 89.86% to 95.33%, and the resistivity at 960 °C decreases from 0.11 Ω · cm to 0.03 Ω · cm, respectively. When the metallic elements are added with the mixed powders of Cu and Ni, the cermets of finely and uniformly dispersed metallic phase, high density and electric conductivity are obtained. The relative density and resistivity at 960 °C are 90.23% and 0.04 Ω · cm respectively for the cermet samples sintered at 1200 °C for 2 h, which are both better than those of the cermets prepared under the same technique conditions but with the metallic elements added as 85Cu-15Ni alloy powders. Foundation item: Project (G1999064903) supported by the National Key Fundamental Research and Development Program of China; project(2001AA335013) supported by the National High Technology Research and Development Program of China; project (50204014) supported by the National Natural Science Foundation of China     

Sintering of the NiFe2O4-10NiO/xNi Cermet

The sintering behavior of NiFe2 O4-10NiO/xNi cermet which was used as the most prospective inert anode materials for aluminum electrolysis was studied by examining the effects of raw powder particle size, sintering temperature, and the contents of Ni. The results show that fine particle size enables the powder to have high driving force for sintering. High temperature is beneficial to densification, but the ultra-high temperature does harm to the improvement of the density. The samples of NiFe2O4-10NiO/SNi has the highest relative density of 97.28 % when it is sintered at 1 350 ℃, but it decreases to 95.23 % when sintered at 1 400 ℃. Low addition of Ni has a great help to the sintering of NiFe2 O4-10NiO matrix. When the samples are sintered at 1 350 ℃ and the mass fraction of Ni is 5%, the highest relative density is gained, but the density decreases with the further increase of Ni contents. The low density of the sintered samples of NiFe2 O4-10NiO/17Ni is attributed to the high volume fraction of pores.     

Effect of p （COD）/p （N） on Nitrous Oxide （ N2 O） Production in Biological Denitrification

利用间歇式反应器（sequencing batch reactor,SBR）,以乙醇作为外加碳源,考察不同化学需氧量（chemical oxygen demand,COD）与氮的质量浓度的比值对全程和短程反硝化脱氮过程中N：0产量的影响．全程反硝化过程中,调节p（COD）／p（N）为1．56、2．83、4．56、6．01和10．0,短程反硝化中调节p（COD）／p（N）为1．51、2．45、3．33、4．13和9．7．结果表明,全程和短程反硝化的最佳p（COD）／p（N）分别为6．01和4．13,硝酸盐和亚硝酸盐完全被还原,反硝化过程中几乎没有N2O产生,1g混合液悬浮固体（mixed liquor suspended solids,MLSS）每天还原的硝态氮和亚硝态氮分别可达0．077和0．089g．在碳源充足的条件下,反硝化速率不再随着有机物的增加而增加．在低p（COD）／p（N）时,短程反硝化过程中N2O产量远大于全程反硝化过程,最高可达0．607mg／L．在碳源不足时,亚硝酸盐对氧化亚氮还原酶（N2O reductase,N2OR）的抑制作用和p（COD）／p（N）不足是影响系统N2O产量增加的主要原因．     

Effect of CaO doping on corrosion resistance of Cu/(NiFe_2O_4-10NiO) cermet inert anode for aluminum electrolysis

The CaO-doped Cu/(NiFe2O4-10NiO) cermet inert anodes were prepared by the cold isostatic pressing-sintering process, and their corrosion resistance to Na3AlF6-K3AlF6-Al2O3 melt was studied. The results show that the relative density of 5Cu/(NiFe2O4-10NiO) cermet sintered at 1 200 ℃ increases from 82.83% to 97.63% when 2% CaO (mass fraction) is added. During the electrolysis, the relative density of cermet inert anode descends owing to the chemical dissolution of additive CaO at ceramic grain boundary, which...     

Densification and sintering dynamics of 10NiO-NiFe2O4 composites doped with CaO

The effects of CaO content in the range from 0 to 4.0%, and sintering temperature on the phase composition, relative density and electrical conductivity of 10NiO-NiFe2O4 composites doped with CaO were studied. The results show that there is no change of structure for NiO or NiFe2O4; there is apparent oxygen absorbing and releasing behavior during the heating process in air for 10NiO-NiFe2O4 composites. Introduction of CaO can accelerate the densification of 10NiO-NiFe2O4 composites. The maximum value of relative density is 98.75% for composite doped with 2.0% CaO and sintered at 1 200 ℃, which is beyond about 20% for the undoped composites. The sintering activated energy of sample containing 2% CaO decreases by 15.87 kJ/mol, compared with that of the undoped sample.     

Effect of BaO addition on relative density and electric conductivity of xNi/10NiO-NiFe2O4 cermets

xNi/10NiO-NiFe₂O₄ (x=5, 10, 17) cermets and those doped with 1% BaO (mass fraction) were prepared by cold isostatic pressing at 200 MPa and sintering in nitrogen atmosphere at 1 473 K. The effects of BaO addition on relative density, microstructure and electric conductivity of cermets were investigated. The results show that relative densities of xNi/10NiO-NiFe₂O₄ cermets (x=5, 10, 17) doped with 1% BaO at 1 473 K in nitrogen atmosphere are increased by 0.49%, 1.45% and 2.99% compared with those of the undoped BaO cermets, respectively. Moreover, the electric conductivities (21.98, 28.37 and 50.10 S/cm) of xNi/10NiO-NiFe₂O₄ cermets (x=5, 10, 17) doped with 1% BaO at 1 233 K are improved compared with those (18.70, 22.79 and 39.58 S/cm) of xNi/10NiO-NiFe₂O₄ cermets (x=5, 10, 17), respectively. This indicates that perhaps the addition of BaO or formation of BaFe₂O₄ and Ba₂Fe₂O₅ has an active effect on electric conductivities of xNi/10NiO-NiFe₂O₄ (x=5, 10, 17) cermets.     

Effect of CaO doping on mechanical properties and thermal shock resistance of 10NiO-NiFe2O4 composite ceramics

The CaO doped 10NiO-NiFe2O4 composite ceramics were prepared by the cold isostatic pressing-sintering process, and the effects of CaO content on the phase composition, mechanical property and thermal shock resistance of 10NiO-NiFe2O4 composite ceramics were studied. The results show that the samples mainly consist of NiO and NiFe2O4 when content of CaO is less than 4%（mass fraction）, bending strength increases obviously by CaO doping. Bending strength of the samples doped with 2% CaO is above 185 MPa, but that of the samples without CaO is only 60 MPa. Fracture toughness is improved obviously by CaO doping, the samples doped with 2% CaO have the maximum fracture toughness of 2.12 MPa·m^1/2, which is about two times of that of the undoped ceramics. CaO doping is bad to thermal shock resistance of 10NiO-NiFe2O4 composite ceramics.