Electrospinning of polycaprolactone nanofibers using H2O as benign additive in polycaprolactone/glacial acetic acid solution

Considerable efforts have been devoted to the production of polycaprolactone (PCL) nanofibrous structures by electrospinning. However, some toxic solvents have often been used to achieve bead‐free nanofibers. At present, a benign solvent such as glacial acetic acid (GAC) only leads to beaded or microscale fibers. Therefore a study is done to extend the electrospinnability of the PCL/GAC system by the addition of H₂O. The solution properties of conductivity, viscosity, and surface tension were altered by the addition of H₂O, especially increasing the conductivity and viscosity. These properties essential to electrospinning could remain stable for 6 h when the H₂O content was less than or equal to 9 vol %. Then ultrafine PCL fibers with diameters from 188 to 200 nm, 10 times smaller than when dissolved in pure GAC, were electrospun from solutions of PCL with concentrations in the range of 17 to 20 wt % with H₂O content at 9 vol %. Finally, the crystallinity and crystallite size of the resulting fibers were smaller than that of raw PCL pellets. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45578.     

Green fabrication route of robust,biodegradable silk sericin and poly(vinyl alcohol) nanofibrous scaffolds

Silk sericin (SS) has been extensively used to fabricate scaffolds for tissue engineering. However, due to its inferior mechanical properties, it has been found to be a poor choice of material when being electrospun into nanofibrous scaffolds. Here, SS has been combined with poly(vinyl alcohol) (PVA) and electrospun to create scaffolds with enhanced physical properties. Crucially, these SS/PVA nanofibrous scaffolds were created using only distilled water as a solvent with no added crosslinker in an environmentally friendly process. Temperature has been shown to have a marked effect on the formation of the SS sol–gel transition and thus influence the final formation of fibers. Heating the spinning solutions to 70 °C delivered nanofibers with enhanced morphology, water stability and mechanical properties. This is due to the transition of SS from β‐sheets into random coils that enables enhanced molecular interactions between SS and PVA. The most applicable SS/PVA weight ratios for the formation of nanofibers with the desired properties were found to be 7.5/1.5 and 10.0/1.5. The fibers had diameters ranging from 60 to 500 nm, where higher PVA and SS concentrations promoted larger diameters. The crystallinity within the fibers could be controlled by manipulation of the balance between PVA and SS loadings. In vitro degradation (in phosphate buffer solution, pH 7.4 at 37 °C) was 30–50% within 42 days and fibers were shown to be nontoxic to skin fibroblast cells. This work demonstrates a new green route for incorporating SS into nanofibrous fabrics, with potential use in biomedical applications. © 2019 Society of Chemical Industry     

Fabrication of a Nanofibrous Scaffold for the In Vitro Culture of Cardiac Progenitor Cells for Myocardial Regeneration

In this study, random Poly (?-caprolactone) (PCL):Poly glycolic acid (PGA) nanofibrous scaffold with various PCL:PGA compositions were fabricated by electrospinning method. The nanofibrous scaffolds were characterized by SEM, contact angle measurement, ATR-FTIR, and tensile measurements. The results showed that with the increase of the concentration of PGA in spinning blend solution, the average diameter of nanofibers, hydrophilicity, and mechanical properties of the nanofibrous scaffolds increased. An in vitro degradation study of PCL:PGA nanofibers were conducted in phosphate-buffered saline, pH 7.2. The experiments confirm that increasing of PGA provides faster degradation rate in blended nanofibers. To assay the biocompatibility and cell behavior on the nanofibrous scaffolds, cell attachment and spreading of cardiac progenitor cells seeded on the scaffolds were studied. The results indicate that among electrospun nanofibrous scaffolds, the most appropriate candidate for myocardial tissue engineering scaffolds is PCL:PGA (65:35).     

Herbally derived polymeric nanofibrous scaffolds for bone tissue regeneration

Hydroxyapatite (HA), the bone mineral and Cissus quadrangularis (CQ), a medicinal plant with osteogenic activity, are attaining increasing interest as a potential therapeutic agent for enhanced bone tissue regeneration. In the present study a synergistic effect of these two agents were analyzed by fabricating PCL‐CQ‐HA nanofibrous scaffolds by electrospinning and compared with PCL‐CQ and PCL (control) nanofibrous scaffolds. Morphology, composition, hydrophilicity, and mechanical properties of the electrospun PCL, PCL‐CQ, PCL‐CQ‐HA nanofibrous scaffolds were examined by Field emission scanning electron microscopy (FESEM), Fourier transform infrared spectroscopy (FTIR), Contact angle and Tensile tests, respectively. The response of human foetal osteoblast cells on these scaffolds were evaluated using MTS assay, alkaline phosphatase activity, alizarin red staining, and osteocalcin expression for bone tissue regeneration. While the observed cellular response to both groups of scaffolds was better than for the control PCL scaffold, the PCL‐CQ‐HA nanofibrous scaffolds provided the most favorable substrate for cell proliferation and mineralization. The results showed that PCL‐CQ‐HA nanofibrous scaffolds had appropriate surface roughness for the osteoblast adhesion, proliferation, and mineralization comparing with other scaffolds. The observed investigation of physicochemical and biological properties suggests that the CQ‐HA loaded PCL nanofibrous scaffolds serve as a potential biocomposite material for bone tissue engineering. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39835.     

The odontogenic differentiation of human dental pulp stem cells on hydroxyapatite-coated biodegradable nanofibrous scaffolds

The authors aimed to design nanofibrous (NF) scaffolds that facilitate odontogenic and osteogenic differentiation of human dental pulp-derived mesenchymal stem cells (DPSCs) in vitro. For this purpose, hydroxyapatite (HA)–loaded poly (L-lactic acid)/poly (?-caprolactone) (PLLA:PCL 2;1) blend NFs were prepared using the electrospinning method. Alizarin red activity and cell viability were evaluated by MTT assay, and SEM revealed the proliferation properties of NF scaffolds. QRT-PCR results demonstrated that HA-loaded PLLA/PCL can lead to osteoblast/odontoblast differentiation in DPSCs through the up-regulation of related genes, thus indicating that electrospun biodegradable PCL/PLA/HA has remarkable prospects as scaffolds for bone and tooth tissue engineering.     

Preparation and characterization of poly(ɛ-caprolactone) nonwoven mats via melt electrospinning

Laser melt electrospinning is a novel technology to produce nonwoven scaffolds for tissue engineering (TE) applications. This solvent-free process is far safer than common solution electrospinning. In this paper, we demonstrated the poly(?-caprolactone) (PCL) fibers diameters could be governed from 3 to 12 μm with changing electrospinning parameters. The various diameters can meet the needs of scaffold properties such as porosity, pore size, etc. Our experiential results also showed that the fibers diameter tended to decrease as laser current increased. The degradation of PCL molecular chains often occurs in the melt electrospinning process due to mechanical scission and thermal degradation. The crystallinity of as-spun PCL fibers was approximately equal to that of the annealing fibers by X-ray diffraction (XRD) and differential scanning calorimetry (DSC). In our experiential, the collected PCL electrospun fibers often fused together to form a three-dimension network structure, which is favorable to mechanical properties.     

Effect of solution properties on nanofibrous structure of electrospun poly(lactic‐co‐glycolic acid)

Electrospinning of poly(lactic‐co‐glycolic acid) (PLGA) in chloroform or 1,1,1,3,3,3‐hexafluoro‐2‐propanol (HFIP) was investigated, focusing on its solution parameters, to develop nonwoven biodegradable nanofibrous structures for tissue engineering. PLGA nanofibers were obtained by electrospinning of 15 wt % PLGA solution and the resulting average fiber diameters were varied with the range of 270–760 nm, depending on solution property. When small amounts of benzyl triethylammonium chloride (BTEAC) was added to the PLGA/chloroform solution, the average diameter was decreased from 760 to 450 nm and the fibers were densely amounted in a straight shape. In addition, the average fiber diameter (270 nm) of nanofibers electrospun from polar HFIP solvent was much smaller than that (760 nm) of nanofibers electrospun from nonpolar chloroform solvent. Therefore, it could be concluded that conductivity or dielectric constant of the PLGA solution was a major parameter affecting the morphology and diameter of the electrospun PLGA fibers. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 1214–1221, 2006     

Fabrication of patterned PDLLA/PCL composite scaffold by electrospinning

Fabricating fibrous electrospun scaffolds with controllable fiber‐arrangement have gained an increasing attention in the field of tissue engineering. In this study, the composite patterned D,L ‐poly(lactic acid)/poly(ε‐caprolactone) (PDLLA/PCL) scaffolds were fabricated via electrospinning for the first time, and the order degree and contractibility of patterned composite scaffolds with different PDLLA/PCL ratios were further investigated. The results showed that the order degree of the pattern and in vitro shrinkage behaviors of PDLLA/PCL electrospun mats could be finely tuned by controlling blending ratios. The PDLLA/PCL electrospun mats with the ratio 50/50 showed the most balanced properties with controllable pattern structure and appropriate dimensional stability, and they might be a suitable candidate for tissue engineering application. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Processing and characterization of electrospun poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) nanofibrous membranes

Poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) (PHBHHx) nanofibrous membranes were first fabricated via electrospinning from chloroform (CHCl₃) or CHCl₃/dimethylformamide (DMF) polymer solutions. The electrospinning conditions such as the polymer concentration, the solvent composition, and the applied voltage were optimized in order to get smooth and nano-sized fibers. The crystalline structure, the melting behaviors and the mechanical properties of the obtained nanofibrous membranes were characterized. With pure CHCl₃ as the solvent in the electrospinning process, the finest smooth PHBHHx fibers were about 1 μm in diameter. When DMF is added to CHCl₃ as a co-solvent, the conductivity and volatility of the solution increased and reduced, respectively, and the electrospinnability of the polymer solution increased as a result. The averaged diameters of PHBHHx fibers could be reduced down to 300-500 nm when the polymer concentration was kept at 3 wt%, the ratio of DMF/CHCl₃ was maintained at 20/80 (wt%), and the applied voltage was fixed at 15 kV during electrospinning. WAXD and DSC results indicated that the crystallization of the PHBHHx nanofibers was restricted to specific crystalline planes due to the molecular orientation along the axial direction of the fibers. The crystallization behaviors of the electrospun nanofibers were significantly different from that of the cast membranes because of the rapid solidification and the one-dimensional fiber size effect in the electrospinning process. Mechanically, the electrospun PHBHHx nanofibrous membranes were soft but tough, and their elongation at break averaged 240-300% and could be up to 450% in some cases. This study demonstrated how the size of electrospun PHBHHx fibers could be reduced by adding DMF in the solvent and gave a clue of the presence of oriented molecular chain packing in the crystalline phase of the electrospun PHBHHx fibers.     

Preparation and properties of TPU micro/nanofibers by a laser melt‐electrospinning system

Laser melt electrospinning is a novel technology to fabricate scaffolds in the tissue engineering applications. The melt electrospinning is much safer than the conventional solution electrospinning due to without solvent effect. In this study, thermoplastic polyurethane (TPU) micro/nanofibers were successfully prepared by using this method. The effects of laser current and applied voltage on the fibers morphologies were investigated by scanning electron microscopy. The thermal behaviors and crystallization conditions of the TPU under different states were demonstrated by differential scanning calorimetry and X‐ray diffraction analysis. The mechanical property and the specific surface area of the TPU fibers membranes were also studied. All the analysis results showed that the effects of laser current and applied voltage on the average fiber diameter were complicated, the average fiber diameter ranging from 1.70 to 2.53 µm; the TPU is not an easily crystallized material; the electrospun fibers exhibited an amorphous phase; the average elongation at break laser of the electrospun TPU fiber membranes is about 134%; the average tensile strength is about 1.02 MPa and the specific surface area of the electrospun TPU fiber membrane is about 199 m²/g. POLYM. ENG. SCI., 54:1412–1417, 2014. © 2013 Society of Plastics Engineers     

Electrospinning polycaprolactone dissolved in glacial acetic acid: Fiber production,nonwoven characterization,and In Vitro evaluation

The electrospinning of polycaprolactone (PCL) dissolved in glacial acetic acid and the characterization of the resultant nonwoven fiber mats is reported in this work. For comparison purposes, PCL fiber mats were also obtained by electrospinning the polymer dissolved in chloroform. Given the processing parameters chosen, results show that 14 and 17 wt % PCL solutions are not viscous enough and yield beaded fibers, 20 and 23 wt % solutions give rise to high quality fibers and 26 wt % solutions yield mostly irregular and fused fibers. The nonwoven mats are highly porous, retain the high tensile strain of PCL, and the fibers are semicrystalline. Cells adhere and proliferate equally well on all mats, irrespective of the solvent used in their production. In conclusion, mats obtained by electrospinning PCL dissolved in acetic acid are also a good option to consider when producing scaffolds for tissue engineering. Moreover, acetic acid is miscible with polar solvents, which may allow easier blending of PCL with hydrophilic polymers and therefore achieve the production of electrospun nanofibers with improved properties. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41068.     

Electrospun PLA/PCL fibers with tubular nanoclay: Morphological and structural analysis

Biodegradable polymers are good candidates for a wide range of applications in tissue engineering and drug delivery because of their biocompatibility, their degradation, mechanical properties, and offer a sustained release of encapsulated drugs. The electrospun polymer nanofibrous materials can be used as carriers for hydrophobic and hydrophilic drugs. This research work focused on poly(lactic acid) (PLA) and blends of PLA with poly (ε‐caprolactone) (PCL) that are reinforced with different concentrations of halloysite nanotubes (HNTs) and various cosolvents for electrospinning including chloroform : acetone, chloroform : methanol, and dichloromethane (DCM) : N,N, dimethylformamide (DFM). The fibers produced from the DCM : DMF system without HNTs were more uniform resulting in smaller fiber diameters as compared to the chloroform: methanol system due to the increased solution conductivity. The addition of HNT nanoparticles produced electrospun fibers with large diameters because the viscosity of the solution increased. Cosolvent was important in determining fiber diameters because it strongly influenced the solution viscosity and conductivity. HNTs had relatively small impact on the growth of a crystalline morphology in PCL–HNT composites. The solvent mixture of chloroform : methanol was better for PLA‐based systems since PLA was found to have slightly higher crystallinity and larger enthalpy value indicating the improved structural orderness in the PLA polymer matrix. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Electrospinning of polyvinylalcohol–polycaprolactone composite scaffolds for tissue engineering applications

Random nanofibrous composite scaffolds of PVA/PCL bilayer were fabricated by electrospinning method. The bilayer nanofibrous scaffolds were subjected to detailed structural, morphological, chemical, and thermal analysis using XRD, SEM, FTIR, and DSC. Morphological investigations revealed that the prepared nanofibers have uniform morphology and the average fiber diameters for bilayer samples A, B, and C are 203, 252, and 244 nm, respectively. The obtained scaffolds have a porous structure with porosity of 77, 89.2, and 78.3 % for bilayer samples A, B, and C, respectively. FTIR analysis ensured complete evaporation of solvent and formation of non-interactive bilayers. Biocompatibility of the membranes was investigated by studying the adhesion of mouse NIH 3T3 fibroblasts for 72 h, and its enhanced adhesion and proliferation proved its mettle as a potential scaffold for tissue engineering applications.     

Preparation of antibacterial biocompatible polycaprolactone/keratin nanofibrous mats by electrospinning

Keratin-based materials are widely used in biomedical applications due to excellent biocompatibility and biodegradability. In this study, keratin was extracted from waste wool fibers and blended with polycaprolactone (PCL) to produce PCL/keratin nanofibrous mats by electrospinning. The electrospun PCL/keratin nanofibrous mats were chlorinated in diluted sodium hypochlorite solution to endow antibacterial properties. The prepared nanofibrous mats were characterized by scanning electron microscopy, X-ray photoelectron, and Fourier infrared spectroscopy. The effect of the chlorination time on the active chlorine loading of the mats was investigated. The chlorinated PCL/keratin nanofibrous mats with 0.78 ± 0.009 wt% active chlorine displayed potent antibacterial activity against Gram-positive Staphylococcus aureus (ATCC 6538) and Gram-negative Escherichia coli O157:H7 (ATCC 43895) with 6.88 and 6.81 log reductions, respectively. It was found that the mats were compatible with mouse fibroblast cells (L929). The chlorinated PCL/keratin nanofibrous mats might find promising applications in the biomedical field.     

Fabrication and characterization of hydrophilic poly(ε‐caprolactone)/pluronic P123 electrospun fibers

Poly(ε‐caprolactone) (PCL) has been widely investigated for tissue engineering applications because of its good biocompatibility, biodegradability, and mechanical properties; however hydrophobic nature of PCL has been a colossal obstacle toward achieving scaffolds which offer satisfactory cell attachment and proliferation. To produce highly hydrophilic electrospun fibers, PCL was blended with pluronic P123 (P123) and the resulted electrospun scaffolds physiochemical characteristics such as fiber morphology, thermal behavior, crystalline structure, mechanical properties, and wettability were investigated. Moreover molecular dynamic (MD) simulation was assigned to evaluate the blended and neat PCL/water interactions. Presence of P123 at the surface of electrospun blended fibers was detected using ATR‐FTIR analysis. P123 effectiveness in improving the hydrophilicity of the scaffolds was demonstrated by water contact angel which experienced a sharp decrease from 132° corresponding to the neat PCL to almost 0° for all blended samples. Also a steady increase in water uptake ratio was observed for blended fibers as P123 content increased. The 90/10 blend ratio had the maximum tensile strength, elongation at break and crystallinity percentage. Therefore 90/10 blend ratio of PCL/P123 can balance the mechanical properties and bulk hydrophilicity of the resulted electrospun scaffold and would be a promising candidate for tissue engineering application. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43345.     

Embryonic Stem Cell Differentiation to Cardiomyocytes on Nanostructured Scaffolds for Myocardial Tissue Regeneration

With recent advances in developmental and stem cell biology, the application of stem cells in tissue engineering has received great attention and designing of suitable scaffolds to support cell growth, differentiation, and functional tissue organization are advancing toward effective tissue regeneration. Regeneration of the infarct myocardium after myocardial infarction (MI), which is caused by the abrupt occlusion of one or more of the coronary arteries in the heart is one of the most demanding aspects in tissue engineering. Embryonic stem cells (ESCs) can differentiate into many cell types and has been considered as a cell source for cardiac regeneration. In this regard, nanofibrous scaffolds received great attention in tissue engineering field due to their similarity in morphology to native extracellular matrix (ECM) and various scaffolds have been studied as cardiac patches over the previous years. In this study poly (ε-caprolactone) (PCL)/gelatin nanofibrous scaffolds were fabricated by electrospinning and embroyonic bodies (EBs) were formed using ESCs seeded on the nanofibrous scaffolds. SEM images revealed cell outgrowth from EBs and the spreading of cells over the nanofibrous scaffolds were observed. Immunocytochemistry results showed the cellular expression of cardiac proteins, namely α-actinin and connexin 43 on the nanofibrous scaffolds indicating the differentiation of EBs to cardiomyocytes. Results of our study showed that PCL/gelatin nanofibrous scaffolds can act as a promising substrate for differentiation of EBs to cardiomyocytes and could be applied for cardiac tissue engineering.     

Process study,development and degradation behavior of different size scale electrospun poly(caprolactone) and poly(lactic acid) fibers

This study describes the preparation of electrospun poly(caprolactone) (PCL) and poly(lactic acid) (PLA) fibrous scaffolds with and without nano-hydroxyapatite (nHAp) having nanoscale, microscale and combined micro/nano (multiscale) architecture. Processing parameters such as polymer concentration, voltage, flow rate and solvent compositions were varied in wide range to display the effect of each one in determining the diameter and morphology of fibers. The effect of each regulating parameter on fiber morphology and diameter was evaluated and characterized using scanning electron microscope (SEM). Degradability of the selected fibrous scaffolds was verified by phosphate buffered saline immersion and its morphology was analyzed through SEM, after 5 and 12 months. Quantitative measurement in degradation was further evaluated through pH analysis of the medium. Both studies revealed that PLA had faster degradation compared to PCL irrespective of the size scale nature of fibers. Structural stability evaluation of the degraded fibers in comparison with pristine fibers by thermogravimetric analysis further confirmed faster degradability of PLA compared to PCL fibers. The results indicate that PLA showed faster degradation than PCL irrespective of the size-scale nature of fibrous scaffolds, and therefore, could be applied in a variety of biomedical applications including tissue engineering.     

Hyaluronic Acid and a Short Peptide Improve the Performance of a PCL Electrospun Fibrous Scaffold Designed for Bone Tissue Engineering Applications

Bone tissue engineering is a rapidly developing, minimally invasive technique for regenerating lost bone with the aid of biomaterial scaffolds that mimic the structure and function of the extracellular matrix (ECM). Recently, scaffolds made of electrospun fibers have aroused interest due to their similarity to the ECM, and high porosity. Hyaluronic acid (HA) is an abundant component of the ECM and an attractive material for use in regenerative medicine; however, its processability by electrospinning is poor, and it must be used in combination with another polymer. Here, we used electrospinning to fabricate a composite scaffold with a core/shell morphology composed of polycaprolactone (PCL) polymer and HA and incorporating a short self-assembling peptide. The peptide includes the arginine-glycine-aspartic acid (RGD) motif and supports cellular attachment based on molecular recognition. Electron microscopy imaging demonstrated that the fibrous network of the scaffold resembles the ECM structure. In vitro biocompatibility assays revealed that MC3T3-E1 preosteoblasts adhered well to the scaffold and proliferated, with significant osteogenic differentiation and calcium mineralization. Our work emphasizes the potential of this multi-component approach by which electrospinning, molecular self-assembly, and molecular recognition motifs are combined, to generate a leading candidate to serve as a scaffold for bone tissue engineering.     

Evaluation of PCL/chitosan electrospun nanofibers for liver tissue engineering

In this investigation, a nanofibrous scaffold was fabricated through electrospinning of polycaprolactone (PCL) and chitosan (CS) using a novel collector to make better orientation and pore size for cell infiltration. PCL/CS nanofibers with 90-rpm collector speed and 40° angle between collector wires of the new collector have fewer diameters with better pore, size and nanofibers orientation. Mechanical properties, roughness parameters, topology, structure, hydrophilicity, and cell growing were considered for liver tissue engineering. The cell culture was done using epithelial liver mouse cells. The developed electrospun PCL/CS scaffold using novel collector would be an excellent matrix for biomedical applications especially liver tissue engineering.     

Conducive 3D porous mesh of poly(ε-caprolactone) made via emulsion electrospinning

Use of Poly(ε-caprolactone) (PCL) as 3D porous scaffold, fibers and matrices has proved importance of this polymer in applications for tissue engineering besides others. Here we present an approach to generate uneven surfaced meshes of PCL via emulsion electrospinning with minimal use of organic solvent. Poly(vinyl alcohol) (PVA) was used as template polymer providing stability and alignment to PCL phase during electrospinning of oil-in-water emulsion of PCL. The emulsion properties including particle size, inter-particle distance and viscosity depended on the concentrations of PCL and PVA. Higher PVA content led to formation of smaller oil phase particles resulting into higher viscosity of the emulsion while a higher PCL content led to the formation of larger oil phase particles and correspondingly lower viscosity of the emulsion. A correlation between particle size of emulsion and diameter of the fibers obtained after electrospinning was found. The composite meshes of PCL-PVA obtained via emulsion electrospinning were washed with water to generate uneven surface on the meshes which was found to be highly favorable for cell growth in comparison to a uniform mesh of PCL made via solution electrospinning.