Microwave curing of epoxy polymers reinforced with carbon nanotubes

The driver for this study is the observation that heating of carbon nanotubes (CNTs) with electromagnetic field can offer a more efficient and cost‐effective alternative in heat transfer for the production of composites. The idea of this study is twofold; CNT can work as microwave (MW) radiation susceptors and they can act as nanoreinforcements in the final system. To test these assumptions, a household oven was modified to control the curing schedule. Polymers with different CNT concentrations were prepared (0.5 and 1.0 wt %). The dispersion of the CNTs in the epoxy was achieved using shear‐mixing dissolver technique. MW and conventionally cured specimens were also produced in a convection oven for reference. Thermal and mechanical tests were used as control point. A curing schedule investigation was further performed to quantify the energy and time‐saving capabilities using CNT and MWs. The presence of CNTs into epoxy matrix has been proven beneficial for the shortening of the curing time. MW‐cured composites showed the same degree of polymerization with the conventionally cured composites in a shorter time period and this time was reduced as the CNT concentration was increased. A good distribution of the CNT is required to avoid hot spot effects and local degradation. Mechanical performance was, in some cases, favored by the use of CNT. The benefit from the use of MWs and CNT could reach at least 40% in terms of energy needed and time without sacrificing mechanical performance. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Synthesis of reusable silicone foam containing carbon nanotubes for oil spill remediation

The aim of this work is the synthesis of silicone foam containing carbon nanotubes (CNT) for oil spills remediation. The CNT silicone foams are obtained by foaming a solution of a silicone matrix with CNT filler (5.6 wt %) in presence of a Sn‐based catalyst. Pristine and functionalized CNT have been used. All the obtained materials present a foam morphology with an open cell structure. Each foam is tested in four commonly used oils (kerosene, pump oil, naphtha, and crude oil). Among all, the foam filled with pristine CNT shows the highest sorption capacity (800 wt % in virgin naphtha) and an excellent reusability (up to 10 times). © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46067.     

Mechanical properties of carbon fiber reinforced bisphenol A dicyanate ester composites modified with multiwalled carbon nanotubes

A novel electrophoretic deposition (EPD) method was employed for grafting multiwalled carbon nanotubes (MWCNTs) on carbon fibers, which, after impregnation with bisphenol A dicyanate ester (BADCy), synergistically reinforced BADCy matrix composites (CNT‐C/BADCy). The effect of MWCNT presence on the mechanical properties of the composites was investigated. Composite tensile strength increased by 45.2% for an EPD duration of 2 min, while flexural strength exhibited a decreasing trend with EPD duration. Optical microscopy revealed that the existence of MWCNTs enhanced the fiber‐matrix interface while a large number of CNTs were observed to have pulled‐out from the matrix, a finding which explained the observed tensile strength increase in terms of energy dissipation by the specific toughening mechanism. The flexural strength decrease of the composites with CNTs as compared to specimens without nanotubes was found linked to the increased stress concentration in the BADCy matrix due to tube presence which weakens the adhesion between carbon fabrics. In a word, carbon nanotubes will enhance the micro interface and weaken the macro interface of the composites. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45100.     

Graphene nanoribbons (GNRs) by unzipping MWCNTs for the improvement of PMMA microcellular foams

This work presents the cellular microstructures and properties of PMMA/graphene nanoribbons (GNRs) microcellular foams. GNRs were obtained by oxidative unzipping multiwalled carbon nanotubes and solvent thermal reduction in dimethylformamide (DMF), then they were mixed with PMMA to fabricate PMMA/GNRs nanocomposites by solution blending. Subsequently, supercritical carbon dioxide (scCO₂) as a friendly foaming agent was applied to fabricate PMMA/GNRs microcellular foam by a batch foaming in a special mold. The morphology of cell structure was analyzed by scanning electron microscopy and image software, showing that the addition of a smaller content of GNRs caused a fine cellular structure with a higher cell density (～3 × 10¹¹ cells/cm³) and smaller cell sizes (～1 μm) due to their remarkable heterogeneous nucleation effect. The mechanical testing of PMMA/GNRs microcellular foams demonstrated that the obtained GNRs also could be used as a reinforcing filler to increase the mechanical properties of PMMA foams. An improvement in the compressive strength of ～80% (about 39% increase standardized by specific compressive strength) was achieved by 1.5 wt % GNRs addition, and the thermal stability of PMMA/GNRs foams was enhanced too. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45182.     

Processing and properties of syntactic foams reinforced with carbon nanotubes

This article presents synthesis and mechanical characterization of carbon nanotube (CNT)‐reinforced syntactic foams. Following a dispersion approach (comprising ultrasonic, calendering, and vacuum centrifugal mixing), single‐ and multi‐walled functionalized CNTs (FCNTs) were incorporated into two foam composites containing various commercially available microballoon grades (S38HS, S60HS, and H50 from 3M). The FCNT‐reinforced composites were tested for compressive strength and apparent shear strength before and after hot/wet conditioning. The results showed that the FCNT‐reinforced composites' mechanical properties depended on the vacuum pressure used during processing. Compared with pristine and commercially available syntactic foam (EC‐3500 from 3M), the FCNT‐reinforced composites processed at high vacuum (0.2 kPa) showed significant increase in compressive strength and apparent shear strength before and after hot/wet conditioning. Dynamic mechanical analysis showed an increase of about 22°C in glass transition temperature for composites processed at high vacuum with 0.5 wt % FCNT and 45 wt % S38HS–5 wt % S60HS microballoons. Thermogravimetric analysis indicated water absorption and lower decomposition temperature for the FCNT‐reinforced composite mixed at atmospheric pressure, whereas no significant change was observed for the compound processed at high vacuum. Fracture analysis showed matrix failure for the composite processed at high vacuum and microballoon crushing for the composite mixed at atmospheric pressure. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Poly(2‐hydroxyethyl acrylate) hydrogels reinforced with graphene oxide: Remarkable improvement of water diffusion and mechanical properties

A series of hybrid hydrogels of poly(2‐hydroxyethyl acrylate), PHEA, and graphene oxide, G? O, with G? O content up to 2 wt % has been prepared by in situ polymerization. Because PHEA has been used as biomaterial in various applications, has a side chain with the hydroxyl functional group and its mechanical properties are poor, it is a good candidate for reinforcement with G? O. Fourier transform (infrared) spectroscopy, atomic force microscopy, differential scanning calorimetry, the thermal, mechanical, and water sorption properties of neat PHEA and PHEA/G? O composites have been studied in order to elucidate the dispersion and interaction between both components. An increase in the water diffusion coefficient and dramatic changes in its mechanical properties are the most remarkable results. Thus, at a nanofiller load of 2 wt %, the novel materials present an increased diffusion coefficient higher than 380% and the elastic modulus is enhanced by more than 650% in dry state and by more than 100% in swollen state, both compared to neat PHEA. These results have been attributed to the excellent interaction between the matrix, PHEA, and the reinforcement, G? O, and could open the door to new applications in the field of biomaterials with higher structural requisites. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46158.     

Polyvinyl alcohol/multi-walled carbon nanotubes nanocomposites with ordered macroporous structures prepared by ice-templating

We demonstrate in this study that it is possible to prepare three-dimensionally ordered macroporous polymer structures by ice-templating. Polyvinyl alcohol (PVA) was used as a model system in this study, but the processing route proposed here can be applied to other polymer systems. Multi-walled carbon nanotubes (MWCNTs) were incorporated into the PVA matrix at concentrations up to 12 wt% to investigate the influence of this addition on the mechanical and electrical properties of the obtained scaffolds. Different freezing routes were used, namely unidirectional, radial, and bidirectional freezing. The addition of MWCNTs had a strengthening effect on the scaffolds, especially when added at loadings around 2 wt%. Samples prepared by unidirectional freezing displayed larger mechanical stability, but materials derived from radial and bidirectional freezing showed a higher electrical conductivity. The obtained materials exhibited apparent porosity above 85%, which can be of great interest in many applications.     

The effect of partial replacement of carbon black by carbon nanotubes on the properties of natural rubber/butadiene rubber compound

The basic objective of this study is to investigate the mechanical properties of tyre tread compounds by gradual replacement of carbon black by multiwalled carbon nanotubes (MWCNTs) in a natural rubber–butadiene rubber‐based system. A rapid change in the mechanical properties is noticed even at very low concentrations of nanotubes though the total concentration of the filler is kept constant at 25 phr (parts per hundred rubber). The correlation of the bound rubber content with MWCNT loading directly supports the conclusion that MWCNTs increase the occluded rubber fraction. Transmission electron microscopy reveals a good dispersion of the MWCNT up to a certain concentration. In the presence of MWCNT, a prominent negative shift of the glass transition temperature of the compound is found. Thermal degradation behavior, aging, and swelling experiments were also carried out to understand the resulting effect of the incorporation of MWCNT in the rubber matrix. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 3153–3160, 2013     

Cryogenic mechanical properties and failure mechanism of epoxy nanocomposites modified by multiwalled carbon nanotubes with tunable oxygen-containing groups on surface

The surface chemistry and structure of multiwalled carbon nanotube (MWCNT) plays an important role in MWCNT/epoxy nanocomposites. In this contribution, oxidized multiwalled carbon nanotube (OMCNT) with tunable oxygen-containing groups is prepared by finely controlling oxidation time and centrifugal speeds. Effects of oxygen-containing group content on mechanical properties of the OMCNT/E51 epoxy nanocomposites at 77 K are investigated in detail. It reveals that oxygen-containing groups on the OMCNT surface contribute to significant increases in tensile strength and impact resistance of the OMCNT/E51 epoxy nanocomposites compared with those of the pristine MWCNT/E51 nanocomposites. A positive correlation between the oxygen-containing group content and interfacial properties of OMCNT and epoxy matrix is demonstrated by thermogravimetric analysis and fracture morphology, and homogeneous dispersion of the OMCNT in epoxy matrix is obtained with the increase of oxygen-containing groups on surface of the OMCNT. However, proper content of oxygen-containing groups is essential to OMCNT/E51 nanocomposites because excessive oxidation tends to make sever structural defects on the OMCNT and has a side effect on cryogenic mechanical properties of OMCNT/E51 nanocomposites.     

Fabrication of polysulfone nanocomposite membranes with silver‐doped carbon nanotubes and their antifouling performance

In this study, polysulfone (PSf)/silver‐doped carbon nanotube (Ag‐CNT) nanocomposite membranes were prepared by a phase‐inversion technique; they were characterized and evaluated for fouling‐resistant applications with bovine serum albumin (BSA) solutions. Carbon nanotubes were doped with silver nanoparticles via a wet‐impregnation technique. The prepared Ag‐CNT nanotubes were characterized with scanning electron microscopy (SEM)/energy‐dispersive X‐ray spectroscopy, X‐ray diffraction, Raman spectroscopy, and thermogravimetric analysis. The fabricated flat‐sheet PSf/Ag‐CNT nanocomposite membranes with different Ag‐CNT loadings were examined for their surface morphology, roughness, hydrophilicity, and mechanical strength with SEM, atomic force microscopy, contact angle measurement, and tensile testing, respectively. The prepared composite membranes displayed a greater rejection of BSA solution (≥90%) and water flux stability during membrane compaction with a 10% reduction in water flux values (up to 0.4% Ag‐CNTs) than the pristine PSf membrane. The PSf nanocomposite membrane with a 0.2% Ag‐CNT loading possessed the highest flux recovery of about 80% and the lowest total membrane resistance of 56% with a reduced irreversible fouling resistance of 21%. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44688.     

Roll‐to‐roll printed carbon nanotubes on textile substrates as a heating layer in fiber‐reinforced epoxy composites

The performance of wind turbines suffers from icing in regions with extreme climate. One approach is to incorporate heating elements into the most susceptible areas of the wind turbine blade as protection against icing and for de‐icing. Cost‐efficient and reproducible fabrication, as well as easy integration is important due to the large area of wind turbine blades. In this work, multi‐walled carbon nanotubes are applied on a 50% poly(ethylene terephthalate) and 50% polyamide non‐woven textile substrate by rotary‐screen printing. The printed layers function as resistive heating elements in a fiber‐reinforced composite. The heating areas are provided with flexographic or screen inline‐printed silver‐electrodes and can be integrated by means of vacuum infusion into a glass fiber‐reinforced epoxy composite laminate. These laminates, which are connected to an intelligent electrical control system, are suitable for melting ice on the surface of components or for preventing the formation of ice. The first promising experiments on heating structures in a rotor blade of a wind turbine at laboratory scale (2 m length) are the basis of studies on intelligent electrical control of heating structures and their behavior at different temperatures. The heating elements were able to melt a 3–4 mm thick ice layer within 25 min in a climate chamber at ?5 °C. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45950.     

Antioxidant,antifungal, water binding,and mechanical properties of poly(vinyl alcohol) film incorporated with essential oil as a potential wound dressing material

In this study, the properties of poly (vinyl alcohol) (PVA) films incorporated with Zataria multiflora essential oil (ZMO) as a potential antioxidant/antibacterial material was investigated. PVA films were prepared from PVA solutions (2% w/v) containing different concentrations of ZMO. Water solubility, moisture absorption, water swelling, and water vapor permeability for pure PVA films were 57 ± 1.1, 99 ± 3.2%, 337 ± 8%, and 0.453 ± 0.015 g mm/m² h, respectively. Incorporation of ZMO into PVA films caused a significant decrease in water swelling and moisture absorption and increase in solubility and water vapor permeability. Tensile strength, elastic modulus, and elongation at break for pure PVA films were 13.5 ± 0.61 MPa, 15.2 ± 0.8 MPa, and 216 ± 4%, respectively. Incorporation of ZMO into the PVA films caused a significant decrease in tensile strength and elastic modulus and increase in elongation at break of the films. Pure PVA film showed UV‐visible light absorbance ranging from 280 to 440 nm with maximum absorbance at 320 nm. Addition of ZMO caused a significant increase in light absorbance and opacity. PVA films exhibited no antioxidant and antifungal activities, whereas PVA/ZMO films exhibited excellent antioxidant and antifungal properties. Although the bioactivity PVA films were improved by the addition of ZMO, however, the mechanical properties and water binding capacity of the films were weaken slightly. Thus, ZMO emulsified in the ethanol not compatible with PVA matrix and more suitable emulsifier was needed in order to obtain strong film with higher mechanical properties. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40937.     

Tribological behaviors of carbon series additions reinforced CF/PTFE composites at high speed

The tribological, mechanical, and thermal properties of carbon series additions reinforced CF/PTFE composites at high speed were investigated. In this work, carbon fiber (CF) filled polytetrafluoroethylene (PTFE) composites, which have excellent tribological properties under normal sliding speed (1.4 m/s), were filled with some carbon materials [graphene (GE), carbon nanotubes (CNTs) and graphite (Gr)] respectively to investigate the tribological properties of CF/PTFE composites at high sliding speed (2.1 and 2.5 m/s). The results reveal that the carbon series additions can improve the friction and anti‐wear performances of CF/PTFE, and GE is the most effective filler. The wear rate of 0.8 wt % GE/CF/PTFE was decreased by 50 ? 55%, 55 ? 60%, 40 ? 45% at 1.4, 2.1, and 2.5 m/s compared with CF/PTFE. SEM study shows GE could be helpful to form smooth and continuous transfer film on the surface of counterparts. Meanwhile, GE can improve its tensile strength and elastic modulus obviously. Thin layer structure of GE could enhance the thermal conductivity, which can be helpful to dissipate heat of CF/PTFE composites wear surface. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43236.     

Novel method of dispersion of multiwalled carbon nanotubes in a flexible epoxy matrix

We describe a simple and novel method for dispersing multiwalled carbon nanotubes (MWCNTs) in a flexible epoxy matrix. The MWCNTs were modified with half‐neutralized dicarboxylic acids having different numbers of carbon atoms. The modified MWCNTs were prereacted with epoxy in the presence of triphenylphosphine. The dispersion of the MWCNTs and the enhancement in the tensile properties were found to be better for composites prepared with a solvent. Among the half‐neutralized dicarboxylic acids used, half‐neutralized adipic acid (HNAA) exhibited the best performance. Scanning electron microscopy and transmission electron microscopy studies clearly indicated an improvement in the level of dispersion of the MWCNTs with the addition of the modifier. The good dispersion of the MWCNTs and the resulting improvement in their properties were attributed to the cation–π interactions (the cation of HNAA and the π‐electron clouds of the MWCNTs) between the HNAA and MWCNTs and the chemical bonding of ? COOH groups of HNAA and the epoxy resin. The cation–π interaction and chemical bonding was assessed with Fourier transform infrared spectroscopy and Raman spectroscopy. This approach did not destroy the π–electron clouds of the MWCNTs in contrast to a chemical functionalization strategy. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 2610–2618, 2013     

Synergistic effects of carbon nanotubes and carbon black on the fracture and fatigue resistance of natural rubber composites

The quasi‐static fracture and dynamic fatigue behaviors of natural rubber composites reinforced with hybrid carbon nanotube bundles (CNTBs) and carbon black (CB) at similar hardness values were investigated on the basis of fracture mechanical methods. Mechanical measurement and J‐integral tests were carried out to characterize the quasi‐static fracture resistance. Dynamic fatigue tests were performed under cyclic constant strain conditions with single‐edged notched test pieces. The results indicate that synergistic effects between CNTBs and CB on the mechanical properties, fracture, and fatigue resistance were obtained. The composite reinforced with 3‐phr CNTBs displayed the strongest fatigue resistance. The synergistic mechanisms and dominating factors of quasi‐static and dynamic failure, such as the dispersion state of nanotubes, hybrid filler network structure, strain‐induced crystallization, tearing energy input, and viscoelastic hysteresis loss, were examined. The weakest fatigue resistance of the composite filled with 5‐phr CNTBs was ascribed to its strikingly high hysteresis, which resulted in marked heat generation under dynamic fatigue conditions. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42075.     

An effective approach to reinforced closed-cell Al-alloy foams with multiwalled carbon nanotubes

Exploring the reinforcing role of carbon nanotubes to obtain materials (polymers, metals, ceramics) with enhanced properties has been often attempted, but the success is strongly limited by the dispersing degree of carbon nanotubes. Here we report on an innovative colloidal approach to disperse the carbon nanotubes in the powders mixture of the precursor materials in order to profit from their reinforcing potential and obtain a new class of closed-cell metal foams. The feasibility of the proposed approach was demonstrated for aluminium foams reinforced with multi-walled carbon nanotubes. These nanocomposite metal foams synergistically combine the remarkable properties of both metal foams and carbon nanotubes. The results indicate that the tubular structure of carbon nanotubes is preserved throughout the entire the process. The carbon nanotubes are individually dispersed, stretched and randomly aligned in the aluminium-matrix of these closed-cell foams, thus potentiating their homogeneous 3D reinforcing role. Accordingly, the Vickers micro-hardness of the closed-cell foams was greatly enhanced.     

Self-expandable hydrogel biliary stent design utilizing the swelling property of poly(vinyl alcohol) hydrogel

We have developed a novel self-expandable biliary stent comprising poly(vinyl alcohol) (PVA). The swelling ratio of the dried PVA hydrogels decreased from 6.7 to 2.6 as the saponification degree increased from 95 to 99.9, whereas the storage modulus and tear strength increased from 17 to 400 kPa and from 0.5 to 10 N mm⁻¹, respectively. The dimensional ratios of the inner- and outer-diameter and the length of the dried tube-shaped hydrogels (saponification degree of 98.5) prepared by simple air drying isotropically increased 1.4–1.5 times in physiological saline. Meanwhile, the dimensional ratios of the dried hydrogels prepared by drying under extension increased by twice, whereas the length decreased slightly, indicating anisotropic swelling. The radial force of the reswollen tube-shaped hydrogels (6.6 ± 0.6 mN mm⁻²) was significantly higher than that of a conventional metallic stent (4.4 ± 0.3 mN mm⁻²), suggesting that PVA hydrogels were applicable as self-expandable stents. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48851.     

Fabrication of high mechanical performance UHMWPE nanocomposites with high-loading multiwalled carbon nanotubes

Using conventional mixing techniques, the mechanical properties of prepared carbon nanotube (CNT)/polymer composites are not impressive enough, because of their aggregation problem at a high loading of CNTs. In this article, high mechanical performance ultrahigh molecular weight polyethylene (UHMWPE) nanocomposites with high loading of multiwalled CNTs were successfully fabricated by a new manufacturing technique. Specifically, the tensile strength and storage modulus at 25 °C of UHMWPE nanocomposites with 32 wt % of nanotubes prepared by the novel technique reaches 107.6 MPa and 6.0 GPa, respectively, about 4.7 times and 5.0 times of that of pure UHMWPE resin, which are also very high experimental results compared with polyethylene nanocomposite prepared by traditional hot-compression techniques. These attractive results suggest that the high-loading CNTs without sacrificing their dispersion and the impregnation quality of polymer-impregnated buckypapers are essential for fabricating CNTs/polymer composites with superior mechanical properties. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 137, 48667.     

Thermo-oxidative aging of high-density polyethylene reinforced with multiwalled carbon nanotubes

The purpose of this study was to investigate the influence of aging on the properties of high-density polyethylene (HDPE) reinforced with multi-wall carbon nanotubes (MWCNTs). Nanocomposites were prepared with nanotubes at 0, 1, 3, and 5 wt%. The long-term durability of the prepared materials was evaluated by thermo-oxidative aging test. Test bodies were aged at 110°C for up to 10 weeks. The nanocomposites were characterized by differential scanning calometry, thermogravimetric analysis (TGA), ¹³C-NMR, elongation at break, and transmission electron microscopy. The aging mainly occurred on the surface of the samples and the neat HDPE showed a strong yellowing after the aging. A strong reduction in elongation at break was seen. For neat HDPE, the elongation at break was reduced from roughly 1400–25%. When HDPE was reinforced with the nanotubes, the reduction was less dramatic.     

Effect of low‐content carbon nanotubes on the dielectric and microwave absorption properties of graphite/polymer nanocomposites

Honeycomb cores (HCs) coated with graphite and multiwalled carbon nanotubes (MWCNTs) filled in a thermoplastic resin are proposed as microwave absorbers. The MWCNT contents varied from 0.2 to 0.6 wt % in a graphite‐filled (15 wt %) thermoplastic resin. The HCs were coated with three different types of coating materials for the sake of comparison: graphite, MWCNTs, and graphite plus MWCNTs. The dielectric properties [the real and imaginary parts of complex permittivity (ε′ and ε″, respectively)] and reflection loss (RL) of all of the coated HCs were measured and compared. We observed that the permittivities and RL increased significantly with increased weight percentage of the MWCNTs in the graphite‐filled thermoplastic resin. The RL measurements showed a maximum loss of ?20 dB around 7 GHz and a bandwidth of 2.7 GHz at ?10 dB in the HCs coated with the 0.4 wt % MWCNT plus graphite. There was also a shift in the RL peak position from the x band to the c band after the increase of MWCNT content. We also observed from the measurements that a combination of graphite and MWCNTs resulted in a broadband microwave absorber; a bandwidth of 13 GHz was observed for 80% RL when the MWCNT content increased to 0.6 wt % in the graphite‐incorporated resin. The possible mechanism that increased RL with the incorporation of MWCNTs in the graphite‐mixed thermoplastic resin is discussed. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40891.