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1.
BACKGROUD: Melt vibration technology was used to prepare injection samples of polypropylene (PP)/nano‐CaCO3 blends. It is well known that nano‐CaCO3 particles are easy to agglomerate owing to their large surface energy. Improving the distribution of nano‐CaCO3 particles in PP/nano‐CaCO3 blends is very important for enhancing the mechanical properties. In this work, low‐frequency vibration was imposed on the process of injection molding of PP/nano‐CaCO3 blends. The aim of importing a vibration field was to change the crystal structure of PP as we studied previously and improve the distribution of nano‐CaCO3 particles. Furthermore, the mechanical properties were improved. RESULTS: Through melt vibration, the mechanical properties of PP/nano‐CaCO3 samples were improved significantly. Compared with conventional injection molding, the enhancement of the tensile strength and impact strength of the samples molded by vibration injection molding was 17.68 and 175.96%, respectively. According to scanning electron microscopy, wide‐angle X‐ray diffraction and differential scanning calorimetry measurements, it was found that a much better dispersion of nano‐CaCO3 in samples was achieved by vibration injection molding. Moreover, the crystal structure of PP in PP/CaCO3 vibration samples changed. The γ crystal form was achieved at the shear layer of vibration samples. Moreover, the degree of crystallinity of PP in vibration samples increased 6% compared with conventional samples. CONCLUSION: Concerning the microstructure, melt vibration could effectively change the crystal structure and increase the degree of crystallinity of PP besides improving the distribution of nano‐CaCO3 particles. Concerning the macrostructure, melt vibration could enhance the mechanical properties. The improvement of mechanical properties of PP/nano‐CaCO3 blends prepared by low‐frequency vibration injection molding should be attributed to the even distribution of nano‐CaCO3 particles and the formation of γ‐PP and the increase of the degree of cystallinity. Copyright © 2007 Society of Chemical Industry  相似文献   

2.
聚丙烯/三元乙丙橡胶共混体系的研究   总被引:3,自引:0,他引:3  
研究了三元乙丙橡胶(EPDM)对聚丙烯(PP)结晶行为的影响以及PP/EPDM共混物的形态与性能的关系。EPDM对PP的熔点、结晶温度无明显影响,PP/EPDM共混物的结晶度随EPDM组份含量的增加而降低,适量的EPDM可使PP的晶体尺寸减小,晶胞参数与组份比无关。当EPDM用量为30%~40%时,共混物的冲击强度迅速提高。  相似文献   

3.
Methylene diphenyl diisocyanate (MDI) affects the morphology, rheological, mechanical, and relaxation properties, as well as tendency to crystallize of PET in PET/PC/(PP/EPDM) ternary blends produced by the reactive extrusion. Irrespective of the blend phase structure, the introduction of MDI increases the melt viscosity (MFI dropped), resulting from an increase in the molecular weight of the polymer chains; the PET crystallinity was also reduced. MDI favors compatibility of PET with PC in PET/PC/(PP/EPDM) blends. This is explained by intensified interphase interactions on the level of segments of macromolecules as well as monomer units. The presence of MDI causes a substantial rise in the dynamic shear modulus within the high‐elastic region of PET (for temperature range between Tg,PET and that of PET cold crystallization); the processes of PET cold crystallization and melt crystallization become retarded; the glass‐transition temperatures for PET and PC become closer to each other. MDI affects insignificantly the blend morphology or the character of interactions between the disperse PP/EPDM blend and PET/PC as a matrix. PP/EPDM reduces the intensity of interphase interactions in a PET/PC/(PP/EPDM), but a rise in the degree of material heterogeneity. MDI does not change the mechanism of impact break‐down in the ternary blends mentioned above. Increased impact strength of MDI‐modified materials can be explained by higher cohesive strength and resistance to shear flow at impact loading. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011  相似文献   

4.
The structure and properties of polyolefin blends of ethylene–propylene–diene terpolymer (EPDM) and polypropylene were studied. Blends were prepared in a laboratory internal mixer where EPDM was cured with PP under shear with dicumyl peroxide (DCP) at different shear conditions (blend–cure). Blends were also prepared for comparison from EPDM which were dynamically cured in the absence of PP and blended later (cure–blend). The effect of DCP concentration, intensity of the shear mixing, and rubber/plastic composition were studied. In blend–cure, the melt viscosity increased with increasing DCP concentration in blends of 75% EPDM and 25% PP, but it decreased with increasing DCP concentration in blends of 75% PP and 25% EPDM. In cure–blend, however, the melt viscosity increased with increasing DCP concentration for all compositions. The melt viscosity decreased with increasing intensity of the shear mixing presumably due to the formation of the smaller segregated microdomain of the crosslinked EPDM gels in both blend–cure and cure–blend materials. The crystallization rate was higher in EPDM/PP blends than in PP homopolymer. The crystallization rates for various blending conditions were also compared.  相似文献   

5.
T ernary composite of nano‐CaCO3/ethylene‐propylene‐diene terpolymer (EPDM)/polypropylene (PP) with high content of nano‐CaCO3 was prepared by two step compounding route, in which EPDM and nano‐CaCO3 were mixed first, and then melt compounding with PP matrix. The influence of mixing time during the second compounding on distribution of nano‐CaCO3 particles and the impact strength of the ternary composite have been investigated. It was found that the Izod impact strength of composite decreased with increasing mixing time. The observation of transmission electron microscopy obviously showed that nano‐CaCO3 particles transported from EPDM to PP matrix firstly and then from PP to the vicinity of EPDM dispersed phase with the increase of mixing time. This phenomenon can be well explained by the minimization of the dissipative energy and the Young's equation. The scanning electron microscope images show that lots of nano fibrils exist at the interface between nano‐CaCO3 agglomerates and matrix, which can dissipate lots of energy. The toughening mechanism has been interpreted in terms of three‐stage‐mechanism: stress concentration, void and shear band formation, and induced shear yielding. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009  相似文献   

6.
The subject of this study was the crystallization behavior and thermal properties of polypropylene (PP)/maleic anhydride (MAH) modified nano calcium carbonate (nano‐CaCO3) composites. In this study, 5 wt % nano‐CaCO3 modified with different contents of MAH was filled into a PP matrix. X‐ray diffraction and differential scanning calorimetry were used to characterize the crystal morphology and crystallization kinetics of a series of composites. The results demonstrate that the nano‐CaCO3 modified with MAH had an important effect on the thermal and morphological properties of the nanocomposites. The Avrami exponent of the pure PP was an integer, but those of the composites were not integers, but the crystallization rate constant decreased as the content of MAH in the nano‐CaCO3 filler increased in isothermal crystallization. In nonisothermal crystallization, the kinetic parameter F(T) and the degree of crystallinity of pure PP were compared with those of the PP composites filled with nano‐CaCO3. We suggest that heterogeneous nucleation existed in the PP composites and that the transformation and retention of the β‐form crystal into the α‐form crystal took place in the composite system and the β‐form crystal had a higher nucleation rate and growth process than the α‐form crystal in the PP composites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011  相似文献   

7.
Summary: A new kind of rubber powder with “salami” structure (RPS) was prepared by spray drying the mixture of styrene‐butadiene rubber latex and nano‐CaCO3 slurry. It was found that RPS is an effective toughener with synergistic toughening effect on poly(propylene) (PP). The Izod impact strength of PP/RPS blend is not only higher than that of PP/rubber powder or PP/nano‐CaCO3 blends, but also higher than that of a PP/rubber powder/CaCO3 blend. TEM images show that the microstructure of the PP/RPS blend is an “island‐sea” structure with “salami” structure in RPS, in which nano‐CaCO3 particles are embedded in styrene‐butadiene rubber particles. The relationship between properties and microstructure has been studied by using TEM, SEM, DSC, etc.

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8.
To investigate the effect of interfacial interaction on the crystallization and mechanical properties of polypropylene (PP)/nano‐CaCO3 composites, three kinds of compatibilizers [PP grafted with maleic anhydride (PP‐g‐MA), ethylene–octene copolymer grafted with MA (POE‐g‐MA), and ethylene–vinyl acetate copolymer grafted with MA (EVA‐g‐MA)] with the same polar groups (MA) but different backbones were used as compatibilizers to obtain various interfacial interactions among nano‐CaCO3, compatibilizer, and PP. The results indicated that compatibilizers encapsulated nano‐CaCO3 particles, forming a core–shell structure, and two interfaces were obtained in the compatibilized composites: interface between PP and compatibilizer and interface between compatibilizer and nano‐CaCO3 particles. The crystallization and mechanical properties of PP/nano‐CaCO3 composites were dependent on the interfacial interactions of these two interfaces, especially the interfacial interaction between PP and compatibilizer. The good compatibility between PP chain in PP‐g‐MA and PP matrix improved the dispersion of nano‐CaCO3 particles, favored the nucleation effect of nano‐CaCO3, increased the tensile strength and modulus, but reduced the ductility and impact strength of composites. The partial compatibility between POE in POE‐g‐MA and PP matrix had little effect on crystallization and mechanical properties of PP/nano‐CaCO3 composites. The poor compatibility between EVA in EVA‐g‐MA and PP matrix retarded the nucleation effect of nano‐CaCO3, and reduced the tensile strength, modulus, and impact strength. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009  相似文献   

9.
In this work, the morphologies of polypropylene (PP)/ethylene‐propylene‐diene (EPDM) rubber/high density polyethylene (HDPE) 70/20/10 blends were studied and compared with the predictions of the spreading coefficient and minimum free energy models. The interfacial tension of PP/HDPE, PP/EPDM, and HDPE/EPDM blends were obtained by fitting the experimental dynamic storage modulus data to Palierne's theory. The prediction results showed core‐shell morphology (core of HDPE and shell of EPDM) in PP matrix. The PP/EPDM/HDPE blends were respectively prepared by direct extrusion and lateral injection method. Core‐shell morphology (core of HDPE and shell of EPDM) could be obtained with direct extrusion corresponding to the predicted morphology. The morphology of PP/EPDM/HDPE blends could be effectively controlled by lateral injection method. For PP/EPDM/HDPE blend prepared by lateral injection method, HDPE and EPDM phase were dispersed independently in PP matrix. It was found that the different morphology of PP/EPDM/HDPE blends prepared by two methods showed different rheological behavior. When the core‐shell morphology (core of HDPE and shell of EPDM) appeared, the EPDM shell could confine the deformation of HDPE core significantly, so the interfacial energy contribution of dispersed phase on the storage modulus of blends would be weaken in the low frequency region. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers  相似文献   

10.
The control of miscibility for isotactic polypropylene (PP) and ethylene-propylene-diene terpolymer (EPDM) has been attempted by adding poly(ethylene-comethacrylic acid) (EMA) ionomers and by applying dynamic vulcanization. The rheological properties, crystallization behavior, and morphology of the dynamically vulcanized EPDM/PP/ionomer ternary blends were investigated with a Rheometrics dynamic spectrometer (RDS), a differential scanning calorimeter (DSC), and a scanning electron microscope (SEM). Two kinds of EMA ionomers neutralized with different metal ions (Na+ and ZN++) were investigated. Blends were prepared on a laboratory internal mixer at 190°C. Blending and curing were performed simultaneously, i.e., EPDM was vulcanized with dicumyl peroxide (DCP) in the presence of PP/ionomer. The composition of PP and EPDM was fixed at 50/50 by wt% and the contents of EMA ionomer were vaired from 5 to 20 parts based on the total amount of PP and EPDM. It was found that the addition of ionomers and the application of the dynamic vulcanization were effective in enhancing the miscibility of PP and EPDM. The structure of the blends was controlled by the following three component phases, i.e., the phase of the dynamially valcanized EPDM, PP, and Zn-neutralized ionomer. The ternary blends showed more miscibility than the PP/EPDM binary blend. This is due to the thermoplastic interpenetrating polymer network (IPN) of the ternary blends. The structure and properties of the ternary blends differed, depending on the types and contents of ionomer, i.e., the ternary blend containing Na-neutralized ionomer did not show a thermoplastic IPN structure clearly, even though the blend was prepared by dynamic vulcanization. The ternary blend containing Zn-neutralized ionomer clearly showed the behavior of a thermoplastic IPN when the contents of ionomer and DCP were 15 parts and 1.0 part, respectively.  相似文献   

11.
The influence of the compounding route of polypropylene (PP)/ethylene–propylene–diene terpolymer (EPDM)/nano‐CaCO3 composites on their properties, including their mechanical properties, the dispersion degree of nano‐CaCO3, and the morphology of EPDM, was studied. The results showed that the toughness of the composites and the morphology of the EPDM particles were markedly influenced by the compounding route, whereas the dispersion degree of nano‐CaCO3 in the matrix was little influenced by the compounding route. The impact strength of composites prepared by one route was about 60 kJ/m2 with 20 wt % nano‐CaCO3. The results indicated that a sandbag of nano‐CaCO3 embedded in EPDM could effectively improve the toughness of the composites. A sandbag composed of EPDM and nano‐CaCO3 eliminated the deterioration effect of the nano‐CaCO3 agglomerate on the toughness of the composites, whereas the nano‐CaCO3 agglomerate separately dispersed in PP decreased the toughness of the tercomponent composite © 2005 Wiley Periodicals, Inc. J Appl Polym Sci, 2006  相似文献   

12.
In this article, ethylene–propylene–diene‐rubber (EPDM) was epoxidized with an in situ formed performic acid to prepare epoxided EPDM (eEPDM). The eEPDM together with the introduction of PP‐g‐AA was used to compatibilize PP/EPDM blends in a Haake mixer. FTIR results showed that the EPDM had been epoxidized. The reaction between epoxy groups in the eEPDM and carboxylic acid groups in PP‐g‐AA had taken place, and PP‐g‐EPDM copolymers were formed in situ. Torque test results showed that the actual temperature and torque values for the compatibilized blends were higher than that of the uncompatibilized blends. Scanning electron microscopy (SEM) observation showed that the dispersed phase domain size of compatibilized blends and the uncompatibilized blends were 0.5 and 1.5 μm, respectively. The eEPDM together with the introduction of PP‐g‐AA could compatibilize PP/EPDM blends effectively. Notched Izod impact tests showed that the formation of PP‐g‐EPDM copolymer improved the impact strength and yielded a tougher PP blend. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 3949–3954, 2006  相似文献   

13.
This paper presents a study of interface modification effect through the use of maleic anhydride (MAH) grafting on one of the component polymers of the binary blend. The system used is binary blend of polypropylene (PP) and the elastomer EPDM (copolymer of ethylene–propylene–diene monomer). Two sets of the blend (i) PP/EPDM binary blend and (ii) PP/EPDM‐g‐MAH binary blend at constant degree of grafting (i.e., EPDM : MAH ratio) and at varying blending ratios were studied and compared for the properties and structure development. Results are discussed to illustrate the effect of interfacial modification due to presence of MAH by comparing the data of mechanical properties and crystallization behavior for the two sets of the binary blend at identical blending ratios, as well as to study the trends of variation of properties with blending ratio for each individual set of the blend. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102:5528–5532, 2006  相似文献   

14.
Nanofibrous morphology has been observed in ternary blends of low density polyethylene (LDPE), linear low density polyethylene (LLDPE), and isotactic polypropylene (PP) when these were melt‐extruded via slit die followed by hot stretching. The morphology was dependent on the concentration of the component polymers in ternary blend LDPE/LLDPE/PP. The films were characterized by wide angle X‐ray diffraction (XRD), scanning electron microscopy (SEM), and testing of mechanical properties. The XRD patterns reveal that the β phase of PP is obtained in the as‐stretched nanofibrillar composites, whose concentration decreases with the increase of LLDPE concentration. The presence of PP nanofibrils shows significant nucleation ability for crystallization of LDPE/LLDPE blend. The SEM observations of etched samples show an isotropic blend of LDPE and LLDPE reinforced with more or less randomly distributed and well‐defined nanofibrils of PP, which were generated in situ. The tensile modulus and strength of LDPE/LLDPE/PP blends were significantly enhanced in the machine direction than in the transverse direction with increasing LLDPE concentration. The ultimate elongation increased with increasing LLDPE concentration, and there was a critical LLDPE concentration above which it increased considerably. There was a dramatic increase in the falling dart impact strength for films obtained by blow extrusion of these blends. These impressive mechanical properties of extruded samples can be explained on the basis of the formation of PP nanofibrils with high aspect ratio (at least 10), which imparted reinforcement to the LDPE/LLDPE blend. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008  相似文献   

15.
Nano‐CaCO3/polypropylene (PP) masterbatch containing above 80 wt % nano‐CaCO3 was prepared by nano‐CaCO3 coated PP modified by reactive monomers. The chemical interaction, crystallization and melting behavior, thermal stability, morphology, and surface contact angle of masterbatch were investigated with IR, DSC, TEM, TGA, ESCA, and surface contact angle. The results indicated that nano‐CaCO3 was coated by PP graft copolymers in the masterbatch modified by reactive monomers. The graft ratio and crystallization and melting behavior of PP in the masterbatch depended on the type and content of reactive monomer. The crystallization temperatures of masterbatch modified by reactive monomer is methyl methacrylate > butyl acrylate > methyl acrylate ≈ mixture of acrylic acid and styrene > unmodified ≈ maleic anhydride ≈ acrylic acid > styrene. Modification by reactive monomer increased the thermal stability and surface contact angle of masterbatch. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3907–3914, 2006  相似文献   

16.
The mechanical properties and crystal morphological structures of dynamically photocrosslinked polypropylene (PP)/ethylene‐propylene‐diene terpolymer (EPDM) blends have been studied by mechanical tests, wide‐angle X‐ray diffraction (WAXD), scanning electron microscopy (SEM), and differential scanning calorimetry (DSC). Dynamically photocrosslinking of PP/EPDM blends can improve the mechanical propertiess considerably, especially the notched Izod impact strength at low temperature. Data obtained from mechanical tests show that the notched Izod impact strength of a dynamically photocrosslinked sample with 30% EPDM at ?20°C is about six times that of an uncrosslinked sample with the same EPDM component. The results from the WAXD, SEM, and DSC measurements reveal the enhanced mechanism of impact strength for the dynamically photocrosslinked PP/EPDM blends as follows: (i) the β‐type crystal structure of PP is formed and the interplanar distance of β‐type crystal increases slightly with an increase in the EPDM component; (ii) the droplet size of the EPDM phase in the photocrosslinked PP/EPDM blends is obviously reduced and the droplet number is increased with an increase in the EPDM component during the dynamical photocrosslinking process; (iii) the graft copolymer of PP‐g‐EPDM is formed at the interface between PP and EPDM components. All the above changes from the crystal morphological structures are favorable for increasing the compatibility and enhancing the toughness of PP/EPDM blends at low temperatures.  相似文献   

17.
Nonisothermal crystallization and melting behavior of PP/nanoclay/CaCO3 ternary nanocomposite were investigated using different melt flow index (MFI) of PP, nanoclay and CaCO3 contents. The rate of crystallization was also studied using relative crystallinity as a function of temperature and time. The results show that the increase of MFI of PP and CaCO3 content in the prepared ternary nanocomposite shift the crystallization curve of PP to the higher temperature. However, increasing the content of nanoclay from 2 wt % to 6 wt % decreases the crystallization temperature possibly due to the restriction of molecular chain mobility. Further analysis of nonisothermal crystallization was carried out based on Avrami equation which the crystallization kinetic of prepared nanocomposite was evaluated. Except the significant variation in the heat of melting, the influence of these parameters on the melting behavior was much less than the crystallization process. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012  相似文献   

18.
The effect of zeolite 5A on the crystalline behavior of polypropylene (PP) in PP/β‐nucleating agent system was investigated with X‐ray diffractometer (XRD), differential scanning calorimeter (DSC), and polarized light microscope (PLM) in this study. Zeolite 5A has less effect on crystalline phase of PP/β‐nucleating agent than does n‐CaCO3, which is ascribed to the stronger surficial polarity and better dispersibility of zeolite 5A. The data of DSC indicated that the crystallization peak temperature of PP increases by 8.3°C in the presence of zeolite 5A, and n‐CaCO3 increases 5.7°C in PP/TMB‐5 system, relative to pure PP. And the initial crystallization temperature (Tc0) and the relative crystallinity (Xc) of PP is much more dramatically raised in the presence of zeolite 5A than CaCO3. The efficiency of zeolite 5A in reducing the spherulites size of PP was seen clearly from the PLM photographs. The mechanical testing results showed that the flexural strength and impact strength of PP/β‐nucleating agent system increased in the presence of zeolite 5A. POLYM. COMPOS., 2008. © Society of Plastics Engineers  相似文献   

19.
Nano‐CaCO3/polypropylene (PP) composites modified with polypropylene grafted with acrylic acid (PP‐g‐AA) or acrylic acid with and without dicumyl peroxide (DCP) were prepared by a twin‐screw extruder. The crystallization and melting behavior of PP in the composites were investigated by DSC. The experimental results showed that the crystallization temperature of PP in the composites increased with increasing nano‐CaCO3 content. Addition of PP‐g‐AA further increased the crystallization temperatures of PP in the composites. It is suggested that PP‐g‐AA could improve the nucleation effect of nano‐CaCO3. However, the improvement in the nucleation effect of nano‐CaCO3 would be saturated when the PP‐g‐AA content of 5 phf (parts per hundred based on weight of filler) was used. The increase in the crystallization temperature of PP was observed by adding AA into the composites and the crystallization temperature of the composites increased with increasing AA content. It is suggested that the AA reacted with nano‐CaCO3 and the formation of Ca(AA)2 promoted the nucleation of PP. In the presence of DCP, the increment of the AA content had no significant influence on the crystallization temperature of PP in the composites. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 2443–2453, 2004  相似文献   

20.
Ternary blends of PP (80) /rubber (EPM, EPDM) (10) / PE (10) and PP (80) / rubber (10) / CaCO3 (10) composites were prepared in a twin-screw extruder. With polyethylene (PE) viscosity comparable to, or higher than that of rubber, the dispersed phase formed a reticulate structure with reduced size. On the contrary, when the viscosity of PE was significantly lower than that of rubber, the dispersed phase formed almost homogeneous morphology. With reticulate morphology, PE crystallinity content, hardness, modulus, and elongation at break of the ternary blend increased. In polypropylene (PP) / rubber / CaCO3 composites, better dispersion of CaCO3 in the PP matrix was obtained when the viscosity of rubber was significantly higher than that of matrix. With better dispersion, hardness and tensile properties were improved, but the impact strength more or less decreased. © 1993 John Wiley & Sons, Inc.  相似文献   

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