Determining salt concentrations for equivalent water activity in reduced-sodium cheese by use of a model system

The range of sodium chloride (salt)-to-moisture ratio is critical in producing high-quality cheese products. The salt-to-moisture ratio has numerous effects on cheese quality, including controlling water activity (a_w). Therefore, when attempting to decrease the sodium content of natural cheese it is important to calculate the amount of replacement salts necessary to create the same a_w as the full-sodium target (when using the same cheese making procedure). Most attempts to decrease sodium using replacement salts have used concentrations too low to create the equivalent a_w due to the differences in the molecular weight of the replacers compared with salt. This could be because of the desire to minimize off-flavors inherent in the replacement salts, but it complicates the ability to conclude that the replacement salts are the cause of off-flavors such as bitter. The objective of this study was to develop a model system that could be used to measure a_w directly, without manufacturing cheese, to allow cheese makers to determine the salt and salt replacer concentrations needed to achieve the equivalent a_w for their existing full-sodium control formulas. All-purpose flour, salt, and salt replacers (potassium chloride, modified potassium chloride, magnesium chloride, and calcium chloride) were blended with butter and water at concentrations that approximated the solids, fat, and moisture contents of typical Cheddar cheese. Salt and salt replacers were applied to the model systems at concentrations predicted by Raoult's law. The a_w of the model samples was measured on a water activity meter, and concentrations were adjusted using Raoult's law if they differed from those of the full-sodium model. Based on the results determined using the model system, stirred-curd pilot-scale batches of reduced- and full-sodium Cheddar cheese were manufactured in duplicate. Water activity, pH, and gross composition were measured and evaluated statistically by linear mixed model. The model system method accurately determined the concentrations of salt and salt replacer necessary to achieve the same a_w as the full-sodium control in pilot-scale cheese using different replacement salts.     

Manufacture of magnesium-fortified Chihuahua cheese

The aim of this study was to manufacture magnesium-fortified Chihuahua cheese and to evaluate the effect of magnesium fortification on quality parameters. Addition of magnesium chloride to milk during pasteurization (5.44, 10.80, 16.40, 22.00, and 25.20 g of MgCl₂·6H₂O/L of milk) resulted in cheese with increased magnesium content, proportional to the amount of magnesium added (up to 2,957.13 mg of Mg/kg of cheese). As magnesium content increased, coagulation time and moisture content also increased, whereas calcium content decreased. Higher levels of magnesium fortification (16.40 g of MgCl₂·6H₂O/L of milk or more) induced the development of bitter-acid flavors and softer texture. Addition of 10.80 g of MgCl₂·6H₂O/L to milk resulted in Chihuahua cheese that meets regulatory standards and possesses physicochemical and sensory characteristics similar to those of nonfortified Chihuahua cheese. Under this milk fortification level, the manufactured cheese is able to provide 148.4 mg of magnesium per day (35% of the recommended daily intake of magnesium for adult males and 46% for adult females) assuming 3 portions (28 g each) are consumed.     

Manufacture of processed cheese from Iraqi white soft cheese

Processed cheese was made from different samples of Iraqi white soft cheese by adding 3.5% emulsifying salts and 15–25% water depending on the chosen type of processed cheese. Arabic gum was used to firm the cheese at a rate of 0.08%. Total solids ranged from 46.8–43.4% in the firm and spread types, respectively. Laboratory processed cheese gave excellent quality compared with local processed cheese.     

Manufacture of Turkish Beyaz cheese added with probiotic strains

The survival of the probiotic strains Lactobacillus fermentum (AB5-18 and AK4-120) and Lactobacillus plantarum (AB16-65 and AC18-82), all derived from human faces, was investigated in Turkish Beyaz cheese production. Three batches of Turkish Beyaz cheese were produced: one with the test probiotic culture mix (P), another with a commercial starter culture mix including Lactoccocus lactis subsp. cremoris, Lactococcus lactis subsp. lactis (C) and the third with equal parts of the commercial starter culture mix and test probiotic culture mix (CP). The cheeses were ripened at 4 °C for 120 days and the viability of cultures was determined monthly. Cheese samples were analyzed for total solids, fat in solids, titratable acidity, pH, salt in total solids, proteolysis, sensory evaluation, aroma compounds and biogenic amines. While initial lactic acid bacteria load in P cheese was 2.7 × 10⁹ at the beginning, it was 7.42 × 10⁷ cfu/g at the end of 120 days of ripening. The results showed that test probiotic culture mix was successfully used in cheese production without adversely affecting the cheese quality during ripening. The chemical composition and sensory quality of P cheeses were also comparable with C cheeses. The present study indicates that probiotic cultures of human origin are feasible for Turkish Beyaz cheese production.     

Manufacture and quality of UF Ras cheese

Ras cheese was made by means of the traditional method from cow's milk and milk concentrated by ultrafiltration to concentration factors 2 and 5, and from diafiltered x5 retentate. The fresh cheese yield was determined and cheese was ripened for 3 months, changes in moisture, fat, nitrogen fractions, pH, acidity and ripening indices were followed periodically during the ripening period. The organoleptic properties of the cheese were also assessed. UF Milk retentate gave higher cheese yield depending on concentration factor. UF Ras cheese from high concentrated retentate was characterized by slow protein degradation, flavour development and hard texture. The composition and properties of UF Ras cheese from x2 retentate were close to that of traditional Ras cheese.     

Manufacture of Cheddar cheese from high-pressure-treated whole milk

The cheese-making characteristics of high-pressure (HP)-treated milk were examined. The rennet coagulation time of pasteurised milk decreased after HP treatment at 400 MPa but increased after treatment at 600 MPa. The L-value (whiteness) of milk decreased directly after HP treatment but, over the course of coagulation, whiteness of HP-treated milk increased to the same level as in the control. Cheddar cheese was then manufactured from raw whole milk or whole milk treated by high-pressure (HP) at 400 MPa (HP400) or 600 MPa (HP600) for 10 min at 20 °C. HP treatment of raw milk at 600 MPa resulted in a 3.66 log reduction in the initial counts of non-starter lactic acid bacteria (NSLAB), decreased protein and fat content, as well as a lower pH compared to the control. Furthermore, higher treatment pressures resulted in increased incorporation of β-lactoglobulin into the cheese curd, with parallel increases in yield by 1.23% and 7.78% for HP400 and HP600 cheeses, respectively. Overall, this study showed that the effects of HP treatment on milk proteins increased rennet coagulation times and changes in cheese composition at day 1.Industrial relevanceHigh-pressure treatment is a novel technology which has been applied to a number of commercial food products. In this study, HP-induced changes in milk proteins resulted in increased cheese yields and increased cheese whiteness. In addition, HP treatment significantly reduced the microflora of raw milk cheese. Those attributes could be of interest for both industry and consumer.     

Oaxaca cheese: Manufacture process and physicochemical characteristics

Oaxaca cheese is a typical Mexican product of the pasta filata group. In spite of the importance of this cheese, it has been scarcely studied. The objective of this study was to document the method of manufacture and its physicochemical characteristics. There are variations in the process of manufacturing and has been affected by external influences such as time and temperature. There were variations in the physicochemical characteristics as the processes were not standardised, the variations being in protein from 150.3 to 241.5 g/kg; in fat from 170 to 253.3 g/kg; in pH from 4.9 to 5.8; in salt from 8.4 to 36.2 g/kg; in moisture from 124.1 to 610.3 g/kg and in ashes from 18 to 41.8 g/kg.     

Manufacture of cheese made from CO2-treated milk

Cheeses were manufactured from pasteurised milk (control), pasteurised milk acidified to pH 6.0 with CO₂, and milk acidified to pH 6.0 with CO₂ prior to pasteurisation. Production of cheese from CO₂-treated milk at pH 6.0 reduced the amount of rennet necessary for coagulation by about 75%. Although acidification reduces the amount of lactic acid produced by starter during incubation of milk, no significant differences in lactic acid content were detected between cheeses manufactured from non-acidified or CO₂-acidified milks. Cheeses produced from CO₂-treated milk showed less proteolysis than control cheeses, but no significant differences in sensory characteristics between cheeses were detected.     

Effect of salt on structure-function relationships of cheese

Our objective was to determine the effect of salt on structural and functional properties of cheese. Unsalted Muenster cheese was obtained on 1 d, vacuum packaged, and stored for 10 d at 4 degrees C. The cheese was then cut into blocks that were vacuum packaged. After 4 d of storage at 4 degrees C, cheese blocks were high-pressure injected one, three, or five times, with a 20% (wt/wt) sodium chloride solution. Successive injections were performed 24 h apart. After 40 d of storage at 4 degrees C, cheese blocks were analyzed for chemical, structural, and functional attributes. Injecting sodium chloride increased the salt content of cheese, from 0.1% in the control, uninjected cheese to 2.7% after five injections. At the highest levels, salt injection promoted syneresis, and, after five injections, the moisture content of cheese decreased from 41 to 38%. However, the increased salt content caused a net weight gain. Cheese pH, soluble nitrogen, and total and soluble calcium content were unaffected. Cheese injected five times had a 4% increased area of cheese occupied by protein matrix compared with uninjected cheese. Hardness, adhesiveness, and initial rate of cheese flow increased, and cohesiveness decreased upon salt injection. However, the final extent of cheese flow, or melting was unaffected. We concluded that adding salt to cheese alters protein interactions, such that the protein matrix becomes more hydrated and expands. However, increasing the salt content of cheese did not cause an exchange of calcium with sodium. Therefore, calcium-mediated protein interactions remain a major factor controlling cheese functionality.     

Salting and the role of salt in cheese

Salt levels in cheese range from ∼0.7% (w/w) in Swiss-type to ∼6% (w/w) in Domiati. Salt has three major functions in cheese: it acts as a preservative, contributes directly to flavour, and is a source of dietary sodium. Together with the desired pH, water activity and redox potential, salt assists in cheese preservation by minimizing spoilage and preventing the growth of pathogens. The dietary intake of sodium in the modern western diet is generally excessive, being two to three times the level recommended for desirable physiological function (2.4 g Na, or ∼6 g NaCl per day). However, cheese generally makes a relatively small contribution to dietary sodium intake except if high quantities of high-salt cheeses such as Domiati and feta are consumed. In addition to these functions, salt level has a major effect on cheese composition, microbial growth, enzymatic activities and biochemical changes, such as glycolysis, proteolysis, lipolysis and para -casein hydration, that occur during ripening. Consequently, the salt level markedly influences cheese flavour and aroma, rheology and texture properties, cooking performance and, hence, overall quality. Many factors affect salt uptake and distribution in cheese and precise control of these factors is a vital part of the cheesemaking process to ensure consistent, optimum quality.     

Loss of white pickled cheese constituents ripened with and without salt whey

There was not any relationship between the total protein content of old pickling whey examined and the salt concentration, but the soluble protein and acidity were inversely related. Calcium and phosphorus increased with increased acidity. Electrophoretic analysis of the old pickling whey samples, clarified by centrifugation, revealed the presence of only 2–4 protein peaks probably of the β-lactoglobulin type. Raw milk cheese ripened with its own salt whey lost 74.1 g milk dry matter (MDM), 44.7 g total protein (TP), 27.6 g soluble protein (SP), 2.2 g amino acid nitrogen, (AAN), 4.0 g Ca and 0.712 g P per kg cheese (fresh weight), at 7 months of age. When ripening occurred without whey, the loss were only 61.9, 32.7, 17.4, 2.4, 2.6 and 0.448, respectively. Cheese made of milk momentarily heated to 72°C and ripened with whey lost 60.7 g MDM, 42.9 g TP, 32.1 g SP, 0.866 g AAN, 2.9 g Ca and 0.477 g P per kg cheese. Ripening without whey resulted in a loss of 60.2, 33.8, 21.3, 1.4, 2.6 and 0.483, respectively.     

Influence of the temperature of salt brine on salt uptake by Ragusano cheese

The influence of temperature (12, 15, 18, 21, and 24 degrees C) of saturated brine on salt uptake by 3.8-kg experimental blocks of Ragusano cheese during 24 d of brining was determined. Twenty-six 3.8-kg blocks were made on each of three different days. All blocks were labeled and weighed prior to brining. One block was sampled and analyzed prior to brine salting. Five blocks were placed into each of five different brine tanks at different temperatures. One block was removed from each brine tank after 1, 4, 8, 16, and 24 d of brining, weighed, sampled, and analyzed for salt and moisture content. The weight loss by blocks of cheese after 24 d of brining was higher, with increasing brine temperature, and represented the net effect of moisture loss and salt uptake. The total salt uptake and moisture loss increased with increasing brine temperature. Salt penetrates into cheese through the moisture phase within the pore structure of the cheese. Porosity of the cheese structure and viscosity of the water phase within the pores influenced the rate and extent of salt penetration during 24 d of brining. In a previous study, it was determined that salt uptake at 18 degrees C was faster in 18% brine than in saturated brine due to higher moisture and porosity of the exterior portion of the cheese. In the present study, moisture loss occurred from all cheeses at all temperatures and most of the loss was from the exterior portion of the block during the first 4 d of brining. This loss in moisture would be expected to decrease porosity of the exterior portion and act as a barrier to salt penetration. The moisture loss increased with increasing brine temperature. If this decrease in porosity was the only factor influencing salt uptake, then it would be expected that the cheeses at higher brine temperature would have had lower salt content. However, the opposite was true. Brine temperature must have also impacted the viscosity of the aqueous phase of the cheese. Cheese in lower temperature brine would be expected to have higher viscosity of the aqueous phase and slower salt uptake, even though the cheese at lower brine temperature should have had a more porous structure (favoring faster uptake) than cheese at higher brine temperature. Therefore, changing brine concentration has a greater impact on cheese porosity, while changing brine temperature has a larger impact on viscosity of the aqueous phase of the cheese within the pores in the cheese.     

Application of salt whey in process cheese food made from Cheddar cheese containing exopolysaccharides

The objective of this work was to use salt whey in making process cheese food (PCF) from young (3-wk-old) Cheddar cheese. To maximize the level of salt whey in process cheese, low salt (0.6%) Cheddar cheese was used. Because salt reduction causes undesirable physiochemical changes during extended cheese ripening, young Cheddar cheese was used in making process cheese. An exopolysaccharide (EPS)-producing strain (JFR) and a non-EPS-producing culture (DVS) were applied in making Cheddar cheese. To obtain similar composition and pH in the EPS-positive and EPS-negative Cheddar cheeses, the cheese making protocol was modified in the latter cheese to increase its moisture content. No differences were seen in the proteolysis between EPS-positive and EPS-negative Cheddar cheeses. Cheddar cheese made with the EPS-producing strain was softer, and less gummy and chewy than that made with the EPS-negative culture. Three-week-old Cheddar cheese was shredded and stored frozen until used for PCF manufacture. Composition of Cheddar cheese was determined and used to formulate the corresponding PCF (EPS-positive PCF and EPS-negative PCF). The utilization of low salt Cheddar cheese allowed up to 13% of salt whey containing 9.1% salt to be used in process cheese making. The preblend was mixed in the rapid visco analyzer at 1,000 rpm and heated at 95°C for 3 min; then, the process cheese was transferred into copper cylinders, sealed, and kept at 4°C. Process cheese foods contained 43.28% moisture, 23.7% fat, 18.9% protein, and 2% salt. No difference in composition was seen between the EPS-positive and EPS-negative PCF. The texture profile analysis showed that EPS-positive PCF was softer, and less gummy and chewy than EPS-negative PCF. The end apparent viscosity and meltability were higher in EPS-positive PCF than in EPS-negative PCF, whereas emulsification time was shorter in the former cheese. Sensory evaluation indicated that salt whey at the level used in this study did not affect cheese flavor. In conclusion, process cheese, containing almost 13% salt whey, with improved textural and melting properties could be made from young EPS-positive Cheddar cheese.     

Manufacture of a feta cheese using skim milk retentate powder

Feta cheese was manufactured by addition of skim milk retentate powder to the cheese milk. In comparison with the reference cheese 40% of the initial milk was substituted on protein base by the powder. This substitution had little or no effect on proteolysis, lipolysis and the rheological properties of the cheese. Also sensory evaluation demonstrated that the experimental cheese was of the same quality as the reference cheese. Protein substitution proved to have some important advantages, such as a better yield and more economical cheese production. Furthermore, the skim milk retentate powder seems to have fat replacing properties.     

Effect of the addition of trisodium citrate and calcium chloride during salting on the rheological and textural properties of Cheddar-style cheese during ripening

The effect of addition of trisodium citrate (TSC) and calcium chloride (CaCl₂) on the textural and rheological properties of Cheddar-style cheese was investigated. Cheese curds were salted (2.5%) with NaCl (control) or NaCl supplemented with either TSC or CaCl₂ with a constant ionic strength. Casein-bound calcium phosphate decreased upon addition of TSC and increased upon addition of CaCl₂. Addition of CaCl₂ resulted in increased hardness. Addition of TSC resulted in reduced hardness but more elastic cheeses at high temperatures. The addition of TSC or CaCl₂ at salting had a significant effect on cheese rheology and texture.     

Manufacture of Fior di Latte cheese by incorporation of probiotic lactobacilli

This work aimed to select heat-resistant probiotic lactobacilli to be added to Fior di Latte (high-moisture cow milk Mozzarella) cheese. First, 18 probiotic strains belonging to Lactobacillus casei, Lactobacillus delbrueckii ssp. bulgaricus, Lactobacillus paracasei, Lactobacillus plantarum, Lactobacillus rhamnosus, and Lactobacillus reuteri were screened. Resistance to heating (65 or 55°C for 10 min) varied markedly between strains. Adaptation at 42°C for 10 min increased the heat resistance at 55°C for 10 min of all probiotic lactobacilli. Heat-adapted L. delbrueckii ssp. bulgaricus SP5 (decimal reduction time at 55°C of 227.4 min) and L. paracasei BGP1 (decimal reduction time at 55°C of 40.8 min) showed the highest survival under heat conditions that mimicked the stretching of the curd and were used for the manufacture of Fior di Latte cheese. Two technology options were chosen: chemical (addition of lactic acid to milk) or biological (Streptococcus thermophilus as starter culture) acidification with or without addition of probiotics. As determined by random amplified polymorphic DNA-PCR and 16S rRNA gene analyses, the cell density of L. delbrueckii ssp. bulgaricus SP5 and L. paracasei BGP1 in chemically or biologically acidified Fior di Latte cheese was approximately 8.0 log(10)cfu/g. Microbiological, compositional, biochemical, and sensory analyses (panel test by 30 untrained judges) showed that the use of L. delbrueckii ssp. bulgaricus SP5 and L. paracasei BGP1 enhanced flavor formation and shelf-life of Fior di Latte cheeses.     

Manufacture of heat and acid coagulated cheese from ultrafiltered milk retentates

Ultrafiltration technology was used for the production of direct acidified cheese. Process parameters were optimized for cheese manufacture from whole milk retentates at 4:1 volume concentration ratio. Sensory evaluation indicated that cheese from ultrafiltration was preferred equally to traditional manufacture when the cheese was of similar composition, while citric acid was the preferred acidulent. An increase in cheese yield of 3.3% and an increase in yield on dry matter mass basis of 14.7% was achieved by use of ultrafiltration. Yield efficiencies based on protein, fat or total solids increased with retentate concentration.     

Manufacture of direct acidified cheese from ultrafiltration and reverse osmosis retentates

Whole milk and retentates from ultrafiltration at 4:1 volume concentration ratio and reverse osmosis at 2.5:1 were used in the manufacture of direct acidified cheese. Yield based on component recovery was higher in cheese from milk retentates than whole milk. On a dry mass basis, an increase in cheese yield of 37.9% for reverse osmosis, and 14.7% for ultrafiltration was achieved compared with cheese from whole milk. Compositional variation in the resulting cheese affected both textural and sensory parameters. Cheese from ultrafiltration scored highest in sensory evaluation, although all cheeses were graded fair to good.