In Situ polymerization functionalization of single‐walled carbon nanotubes with polystyrene

The in situ polymerization functionalization of single‐walled carbon nanotubes (SWNT) with polystyrene (PS) is demonstrated utilizing stabilized nanotubes reduced by dissolution of excess lithium in ammonia. Short PS chains are tethered to SWNT sidewalls to facilitate a robust compatibilization strategy for nanotube dispersion. To augment extents of functionalization, while maintaining in situ dispersion stability, the effects of multiple monomer addition steps and varied carbon to lithium ratio are studied. The developed functionalization scheme is also effective for the reductive alkylation of SWNT with dodecyl surface groups. By studying the dodecylated SWNT, the molecular weight of grafted PS chains is estimated. The discovery of a general experimental artifact has implications for all functionalization routes utilizing reduction with lithium in ammonia. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013, 51, 3716–3725     

An infiltration method for preparing single‐wall nanotube/epoxy composites with improved thermal conductivity

Recent studies of SWNT/polymer nanocomposites identify the large interfacial thermal resistance at nanotube/nanotube junctions as a primary cause for the only modest increases in thermal conductivity relative to the polymer matrix. To reduce this interfacial thermal resistance, we prepared a freestanding nanotube framework by removing the polymer matrix from a 1 wt % SWNT/PMMA composite by nitrogen gasification and then infiltrated it with epoxy resin and cured. The SWNT/epoxy composite made by this infiltration method has a micron‐scale, bicontinuous morphology and much improved thermal conductivity (220% relative to epoxy) due to the more effective heat transfer within the nanotube‐rich phase. By applying a linear mixing rule to the bicontinuous composite, we conclude that even at high loadings the nanotube framework more effectively transports phonons than well‐dispersed SWNT bundles. Contrary to the widely accepted approaches, these findings suggest that better thermal and electrical conductivities can be accomplished via heterogeneous distributions of SWNT in polymer matrices. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1513–1519, 2006     

The effect of length of single‐walled carbon nanotubes (SWNTs) on electrical properties of conducting polymer–SWNT composites

DC conductivity of conjugated polymer‐single‐walled carbon nanotube (SWNT) composite films has been measured for different SWNT concentrations. The composite was prepared by dispersing SWNTs in the poly (3‐octylthiophene), P3OT matrix already dissolved in xylene. The conductivity of the composite films showed a rapid increase as the SWNT concentration increases beyond a certain value. This behavior is explained in terms of percolating paths provided by the SWNTs in the volume of polymer matrix. To investigate the effect of length of nanotubes on the percolation conductivity, different SWNT samples were employed with similar diameter but varying tube lengths. It was found that the conductivity of the composite films is strongly dominated by the length of the nanotubes. Lower percolation limit and high conductivity value of composite films is observed for longer nanotubes. Furthermore, the conductivity is observed to be dependent on the size of the host polymer molecule also. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 89–95, 2010     

Rheological, thermal, and mechanical characterizations of polystyrene/single-walled carbon nanotube composites

For preparation of polystyrene (PS) composites, a polymeric dispersant, pyrene-capped polystyrene (PyPS), was applied for noncovalent functionalization of single-walled carbon nanotubes (SWNTs) to improve both dispersion quality and PS–SWNT interfacial interactions. To demonstrate the critical role of PyPS, the composites with the absence of PyPS (PS/SWNT) were also prepared for comparison. Rheological studies suggest that addition of SWNTs, particularly of PyPS-functionalized SWNTs, suppresses significantly large-scale relaxation of PS chains but has little effect on their short-range dynamics. Relative to PS, moderately improved thermal and mechanical properties took place on the composites with either pristine or PyPS-functionalized SWNTs. The PS/PyPS/SWNT composite usually presents better performance than the PS/SWNT one at a fixed SWNT content.     

Metallized nanotube polymer composites via supercritical fluid impregnation

Although many metal decorated nanotubes and nanowires appear in the literature, well‐dispersed metal decorated nanotube polymer composites have rarely been reported because of the excessive density mismatch between the decorated nanotubes and polymer matrix. Here, we report a novel method to prepare well‐dispersed, highly functional, metallized nanotube polymer composites (MNPCs) that possess remarkably improved electrical conductivity and mechanical toughness. The MNPCs are prepared by supercritical fluid impregnation of an organometal compound into a premade well‐dispersed single wall carbon nanotube‐polymer composite film. The infused precursor preferentially migrates towards the nanotubes to undergo spontaneous reduction and form nanometer‐scale metal particles leading to an increase in the conductivity of the MNPC films. The environmentally friendly supercritical fluid impregnation process significantly improved the toughness of the composite films, regardless of the presence of metal. Additional functionality can be imparted into the resulting MNPC by infusing other precursors such as magnetic and catalytic metal compounds. © 2011 Wiley Periodicals, Inc.* J Polym Sci Part B: Polym Phys, 2012     

Synthesis of polyaniline/multiwall carbon nanotube composite via inverse emulsion polymerization

The composite of polyaniline (PANI) and multiwall carbon nanotube carboxylated through acid treatment (c‐MWCNT) was synthesized by chemical oxidative polymerization in an inverse emulsion system. The resultant composites were compared with products from aqueous emulsion polymerization to observe the improvements in electrical conductivity, structural properties, and thermal stability obtained by this synthetic method. Prior to the inverse emulsion polymerization, MWCNT was treated with a strong acid mixture to be functionalized with carboxylic acid groups. Carboxylic acid groups on surfaces induced selective dispersibility between polar and nonpolar solvents because of the increase of hydrophilicity. As the content of c‐MWCNT was increased, the electrical conductivity was increased by a charge transport function from the intrinsic electrical conductivity of MWCNT and the formation of a highly ordered dense structure of PANI molecules on the surface of c‐MWCNT. The images observed with electron spectroscopy showed the capping of c‐MWCNT with PANI. The growth of additional ordered structures of PANI/c‐MWCNT composite, which was observed through wide‐angle X‐ray diffraction patterns, supported the capping by PANI. It was observed that the doping of the composite had a significant relationship with the concentration of dodecylbenzenesulfonic acid (DBSA). The thermal stability of PANI composite was improved by the addition of c‐MWCNT; this was thought to be related with structure ordering by inverse emulsion polymerization. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2255–2266, 2008     

Synthesis and morphology of an iron oxide/polystyrene/poly(isopropylacrylamide‐co‐methacrylic acid) thermosensitive magnetic composite latex with potassium persulfate as the initiator

In this work, an iron oxide (Fe₃O₄)/polystyrene (PS)/poly(N‐isopropylacryl amide‐co‐methacrylic acid) [P(NIPAAM–MAA)] thermosensitive magnetic composite latex was synthesized by the method of two‐stage emulsion polymerization. The Fe₃O₄ particles were prepared by a traditional coprecipitation method and then surface‐treated with either a PAA oligomer or lauric acid to form a stable ferrofluid. The first stage for the synthesis of the thermosensitive magnetic composite latex was to synthesize PS in the presence of a ferrofluid by emulsion polymerization to form Fe₃O₄/PS composite latex particles. Following the first stage of reaction, the second stage of polymerization was carried out with N‐isopropylacryl amide and methacrylic acid as monomers and with Fe₃O₄/PS latex as seeds. The Fe₃O₄/PS/[P(NIPAAM–MAA)] thermosensitive magnetic particles were thus obtained. The effects of the ferrofluids on the reaction kinetics, morphology, and particle size of the latex were discussed. A reaction mechanism was proposed in accordance with the morphology observation of the latex particles. The thermosensitive property of the thermosensitive magnetic composite latex was also studied. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 3062–3072, 2007     

Calorimetric investigation of the interaction of carbon nanotubes with polystyrene

A simple, scalable procedure that does not require covalent modification of the filler or specialized high shear mixers is described for preparing well‐dispersed carbon nanotube composites. Excellent particle dispersions of multiple‐walled carbon nanotubes (NTs) and carbon black (CB) in polystyrene (PS) are obtained by coating the particles with a <2‐nm layer of PS adsorbed from dilute solution, prior to incorporation in the composite. Improved mechanical properties of composites containing coated particles, especially NT, are demonstrated by dynamic mechanical analysis at low frequency and low amplitude. Formation of a partially immobilized region of polymer surrounding the particles is quantified using flow microcalorimetry with ethyl acetate or methyl ethyl ketone vapor to measure the increase in solvation enthalpy in this region. This calorimetric method is applied to both composites and compacted powder mixtures of NT or CB with PS. The response of integral heat of vapor sorption as a function of particle loading in powder mixtures is similar to percolation curves reported for mechanical and electrical properties of composites. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1821–1834, 2006     

Aspect ratio effects of multi‐walled carbon nanotubes on electrical,mechanical, and thermal properties of polycarbonate/MWCNT composites

Two multi‐walled carbon nanotubes (MWCNTs) having relatively high aspect ratios of 313 and 474 with approximately the same diameter were melt mixed with polycarbonate (PC) in a twin‐screw conical micro compounder. The effects of aspect ratio on the electrical, mechanical, and thermal properties of the PC/MWCNT composites were investigated. Electrical conductivities and storage moduli of the filled samples are found to be independent of the starting aspect ratio for these high aspect ratio tubes; although the conductivities and storage moduli are still significantly higher than values of composites made with nanotubes having more commercially common aspect ratios of ～100. Transmission electron microscopy results suggest that melt‐mixing reduces these longer nanotubes to the same length, but still approximately two times longer than the length of commercially common aspect ratio tubes after melt‐mixing. Molecular weight measurements show that during melt‐mixing the longer nanotubes significantly degrade the molecular weight of the polymer as compared to very similar nanotubes with aspect ratio ～100. Because of the molecular weight reduction glass transition temperatures predictably show a large decrease with increasing nanotube concentration. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 73–83     

Synthesis of iron oxide/poly(methyl methacrylate) composite latex particles: Nucleation mechanism and morphology

A magnetic poly(methyl methacrylate) (PMMA) composite latex was prepared by soapless emulsion polymerization in the presence of ferrofluid, and the ferrofluid was prepared by means of a coprecipitation method. The effects of various polymerization parameters, such as the monomer concentration, ferrofluid content, and initiator concentration, on the conversion curve and particle size of the magnetic composite latex particles were examined in detail. The results showed that two nucleation mechanisms were involved according to the polymerization conditions. In the monomer‐rich and less ferrofluid system, self‐nucleation of PMMA was dominant over the entire course of emulsion polymerization. In the ferrofluid‐rich system, seeded emulsion polymerization was the main course to form the magnetic composite latex particles. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 5695–5705, 2004     

Improving dispersion and integration of single‐walled carbon nanotubes in epoxy composites by using a reactive noncovalent dispersant

Uniform dispersion and strong interfacial interaction are two critical prerequisites for application of single‐walled carbon nanotubes (SWNTs) in polymer composites. To endow the composites with multifunctional feature, no damage on the chemical/electronic structure of SWNTs is also usually required. With these ends in view, two epoxide‐containing pyrene derivatives (EpPys) were designed, synthesized, and used as reactive noncovalent dispersants for developing multifunctional epoxy/SWNT composites. One having longer chain length between epoxide group and pyrene moiety, that is, EpPy‐16, shows higher dispersing efficiency and provides the nanotube dispersion with better stability, thus picking up for subsequent studies. Systematic characterization on SWNT/EpPy‐16 hybrid demonstrates that 13.2 wt % of EpPy‐16 is adsorbed on the SWNT surface through strong π‐stacking interaction, and intrinsic electronic structure of SWNTs is basically reserved. The solution‐based process adopted here preserves the good SWNT dispersing state in dispersion into the composites. Simultaneously, enhanced interfacial interaction is also realized by using EpPy‐16, which interacts noncovalently with SWNT but connects covalently to epoxy network. As a result, the composites acquire 37 and 22% increments in tensile strength and Young's modulus, respectively, relative to that of neat resin. A low‐electrical percolation threshold of 0.1 wt % SWNTs and improved thermal properties were also observed. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Coagulation method for preparing single-walled carbon nanotube/poly(methyl methacrylate) composites and their modulus,electrical conductivity,and thermal stability

A coagulation method providing a better dispersion of single-walled carbon nanotubes (SWNTs) in a polymer matrix was used to produce SWNT/poly(methyl methacrylate) (PMMA) composites. Optical microscopy and scanning electron microscopy showed an improved dispersion of SWNTs in the PMMA matrix, a key factor in composite performance. Aligned and unaligned composites were made with purified SWNTs with different SWNT loadings (0.1–7 wt %). Comprehensive testing showed improved elastic modulus, electrical conductivity, and thermal stability with the addition of SWNTs. The electrical conductivity of a 2 wt % SWNT composite decreased significantly (>10⁵) when the SWNTs were aligned, and this result was examined in terms of percolation. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 3333–3338, 2003     

Synthesis and morphology of Fe3O4/polystyrene/poly(isopropylacrylamide‐co‐methyl acrylate acid) magnetic composite latex – 2,2′‐azobis (2‐methylpropionamidine) dihydrochloride as initiator

In this work, Fe₃O₄/polystyrene/poly(N‐isopropylacryl amide‐co‐methylacrylate acid) (Fe₃O₄/PS/P(NIPAAM‐co‐MAA)) magnetic composite latex was synthesized by the method of two stage emulsion polymerization. In this reaction system, 2,2′‐azobis(2‐methyl propionamidine) dihydrochloride (AIBA) was used as initiator to initiate the first stage reaction and second stage reaction. The Fe₃O₄ particles were prepared by a traditional coprecipitation method. Fe₃O₄ particles were surface treated by either PAA oligomer or lauric acid to form the stable ferrofluid. The first stage for the synthesis of magnetic composite latex was to synthesize PS in the presence of ferrofluid by soapless emulsion polymerization to form the Fe₃O₄/PS composite latex particles. Following the first stage of reaction, the second stage of polymerization was carried out by the method of soapless emulsion polymerization with NIPAAM and MAA as monomers and Fe₃O₄/PS latex as seeds. The magnetic composite particles, Fe₃O₄/PS/P(NIPAAM‐co‐MAA), were thus obtained. The mechanism of the first stage reaction and second stage reaction were investigated. Moreover, the effects of PAA and lauric acid on the reaction kinetics, morphology, and particle size distribution were studied. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 3912–3921, 2007     

Aligned single‐wall carbon nanotube polymer composites using an electric field

While high shear alignment has been shown to improve the mechanical properties of single‐wall carbon nanotube (SWNT)‐polymer composites, this method does not allow for control over the electrical and dielectric properties of the composite and often results in degradation of these properties. Here, we report a novel method to actively align SWNTs in a polymer matrix, which permits control over the degree of alignment of the SWNTs without the side effects of shear alignment. In this process, SWNTs were aligned via AC field‐induced dipolar interactions among the nanotubes in a liquid matrix followed by immobilization by photopolymerization under continued application of the electric field. Alignment of SWNTs was controlled as a function of magnitude, frequency, and application time of the applied electric field. The degree of SWNT alignment was assessed using optical microscopy and polarized Raman spectroscopy, and the morphology of the aligned nanocomposites was investigated by high‐resolution scanning electron microscopy. The structure of the field induced aligned SWNTs was intrinsically different from that of shear aligned SWNTs. In the present work, SWNTs are not only aligned along the field, but also migrate laterally to form thick, aligned SWNT percolative columns between the electrodes. The actively aligned SWNTs amplify the electrical and dielectric properties of the composite. All of these properties of the aligned nanocomposites exhibited anisotropic characteristics, which were controllable by tuning the applied field parameters. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1751–1762, 2006     

Effect of an anionic monomer on the pickering emulsion polymerization stabilized by titania hydrosol

Polystyrene (PS) nanocomposite particles with high titania content are prepared by Pickering emulsion polymerization. A self‐made titania hydrosol modified by an anionic monomer sodium styrene sulfonate (NaSS) is used as a stabilizer and photocatalyst. The stability of the emulsion system is greatly improved by the electrostatic interaction between negatively charged NaSS and positively charged titania nanoparticles. The nanocomposite spheres with the diameter of around 120 nm are highly charged, indicating titania‐rich surfaces of latex particles. It is also proven by the field‐emission transmission electron microscope and field‐emission scanning electron microscope images. The well‐defined core‐shell structure of the obtained PS/titania composite particles is confirmed by the formation of fragile hollow titania nanospheres after thermogravimetric analysis tests. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 5728–5736, 2009     

Polystyrene‐wrapping multi‐walled carbon nanotubes obtained via simple physical modification of melt mixing

Melt mixing with a polymer is a novel strategy to modify the surface property of carbon nanotube (CNT) conveniently and efficiently. In melt mixing process, the shearing and thermal issues can make polymer component wrapped around nanotubes via π–π stacking interaction. In this study, polystyrene‐coated multi‐walled carbon nanotubes (MWNTs) was achieved through simple melt mixing of polystyrene with MWNTs. PS and MWNTs were first melt mixed at various melt time and temperatures to find the optimum condition for preparing of PS‐coated MWNTs. Subsequently, the stability of polystyrene interacted with MWNTs was estimated via ultrasonication and thermal gravimetric analysis (TGA). Finally, the physically modified MWNTs were used to enhance polystyrene. An obvious mechanical reinforcement can be achieved, which approves a huge potential of application of these modified MWNTs in practical composite products. Copyright © 2009 John Wiley & Sons, Ltd.     

Synthesis and characterization of conducting polythiophene/carbon nanotubes composites

Conducting polythiophene (PTh)/single‐wall carbon nanotubes (SWNTs) composites were synthesized by the in situ chemical oxidative polymerization method. The resulting cablelike morphology of the composite (SWNT–PTh) structures was characterized with elemental analysis, X‐ray photoelectron spectroscopy, Raman spectroscopy, Fourier transform infrared, ultraviolet–visible spectroscopy, field emission scanning electron microscopy, thermogravimetric analysis, X‐ray diffraction, and transmission electron microscopy. The standard four‐point‐probe method was used to measure the conductivity of the samples. Field emission scanning electron microscopy and transmission electron microscopy analysis revealed that the SWNT–PTh composites were core (SWNTs) and shell (PTh) hybrid structures. Spectroscopic analysis data for the composites were almost identical to those for PTh, supporting the idea that SWNTs served as templates in the formation of a coaxial nanostructure for the composites. The physical properties of the composites were measured and also showed that the SWNTs were modified by conducting PTh with an enhancement of various properties. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 5283–5290, 2006     

Poly(lactic acid) composites with poly(lactic acid)‐modified carbon nanotubes

This work reports the study of the effect of chemical functionalization of carbon nanotubes on their dispersion in poly(lactic acid). The nanotubes were functionalized by the 1,3‐dipolar cycloaddition reaction, generating pyrrolidine groups at the nanotube surface. Further reaction of the pyrrolidine groups with poly(lactic acid) was studied in solution and in the polymer melt. The former involved refluxing the nanotubes in a dimethylformamide/polymer solution; the latter was carried out by direct melt mixing in a microcompounder. The carbon nanotubes collected after each process were characterized by thermogravimetry and by X‐ray photoelectron spectroscopy, showing evidence of polymer bonded to the nanotube surface only when the reaction was carried out in the polymer melt. The composites with polymer modified nanotubes present smaller average agglomerate area and a narrower agglomerate area distribution. In addition, they show improved tensile properties at low CNT concentration and present lower electrical resistivity. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013, 51, 3740–3750     

Complementary effects of multiwalled carbon nanotubes and conductive carbon black on polyamide 6

This article introduces a newly innovative idea for preparation of superconductive ternary polymeric composites of polyamide 6 (PA6), conductive carbon black (CCB), and multiwalled carbon nanotubes (MWCNTs) with different weight ratios by a melt‐mixing technique. The complementary effects of CCB and MWCNTs at different compositions on rheological, physical, morphological, thermal, and dynamic mechanical and electrical properties of the ternary composites have been examined systematically. We have used a novel formulation to produce high‐weight fraction ternary polymer composites that show extremely higher conductivity when compared with their corresponding binary polymer composites at the same carbon loading. For example, with an addition of 10 wt % MWCNTs into the CCB/PA6 composite preloaded with 10 wt % CCB, the electrical conductivity of these ternary composites was about 5 S/m, which was 10 times that of the CCB/PA6 binary composite (0.5 S/m) and 125 times that of the MWCNT/PA6 binary composite (0.04 S/m) at 20 wt % carbon loading. The incorporation of the MWCNTs effectively enhanced the thermal stability and crystallization of the PA6 matrix in the CCB/PA6 composites through heterogeneous nucleation. The MWCNTs appeared to significantly affect the mechanical and rheological properties of the PA6 in the CCB/PA6 composites, a way notably dependent on the MWCNT contents. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1203–1212, 2010     

Multiwalled carbon nanotube/polymer nanocomposites: Processing and properties

Nanocomposite materials were prepared with an amorphous poly(styrene‐co‐butyl acrylate) latex as a matrix with multiwalled carbon nanotubes (MWNTs) as fillers. The microstructure of the related films was observed by transmission electron microscopy, which showed that a good dispersion of MWNTs within the matrix was obtained. The linear and nonlinear mechanical behavior and the electrical properties were analyzed. Mechanical characterization showed a mechanical reinforcement effect of the MWNTs with a relatively small decrease of the elongation at break. The composite materials exhibited an elastic behavior with increasing temperature, although the matrix alone became viscous under the same conditions. The electrical conductivity of the composite filled with 3 vol % MWNTs was studied during a tensile test, which highlighted the late damage of the material. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1186–1197, 2005