Influence of temperature and relative humidity on aging of atmospheric plasma jet treatment effect on ultrahigh-modulus polyethylene fibers

The aging effects of atmospheric pressure plasma treated fiber surfaces are important for storage and processing of the fibers. One of the high-performance fibers, ultrahigh modulus polyethylene (UHMPE) fiber, was chosen as a model system to investigate the aging process of atmospheric pressure plasma jet (APPJ) treated fibers surfaces 0, 7, 15 and 30 days after initial plasma treatment. The fiber was first plasma-treated and then stored at temperatures varying from ?80 to 80°C on the same relative humidity (RH, 0%) and on RH of 0%, 65% and 100% at the same temperature of 20°C. Immediately after the plasma treatment, scanning electron microscope (SEM) showed the roughened fiber surface. X-ray photoelectron spectroscopy analysis showed changed surface chemical compositions. Contact-angle measurement showed increased surface wettability and microbond test showed an increase in IFSS. With increasing relative humidity or decreasing temperature, the IFSS value decreased and the contact angle increased more slowly. However, after 30 days, the IFSS values and contact angles reached a similar level for all groups. Moisture showed no effect on the single fiber tensile strengths during aging. The reasons for the observed aging behavior could be that decreasing temperature or increasing relative humidity hindered the surface rearrangement of polymer chains after plasma treatment.     

Effect of atmospheric pressure helium plasma on felting and low temperature dyeing of wool

Wool fabrics were treated with atmospheric pressure helium glow discharge plasma in an attempt to improve felting and dyeing behavior with cold brand reactive dyes using cold pad‐batch method at neutral pH. On glow plasma treatment, the hydrophilicity of wool surface and its resistance toward felting was greatly improved without any significant damage to the cuticle layer. The color strength of the plasma treated dyed wool on the surface (in terms of K/S) was found to be nearly double of the color strength of dyed untreated wool fabric. However, the corresponding total dye uptake of the treated wool increased by a much lower value of 40%–50%. The reason behind this altered dyeing behavior was investigated by studying the dye kinetics using infinite bath and surface characteristics using SEM and SIMS. It was found that the glow plasma treatment greatly transformed the chemical surface of the wool fibers. It resulted in uniform removal of hydrophobic cuticular layer, which resulted in better diffusion of the dye molecules into the fiber, and formation of hydrophilic ? NH₂ groups near the surface, which helped in anchoring the dye molecules close to the surface giving higher color strength than expected. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Influence of moisture regain of aramid fibers on effects of atmospheric pressure plasma treatment on improving adhesion with epoxy

One difference between a low‐pressure plasma treatment and an atmospheric pressure plasma treatment is that in the atmosphere, the substrate material may contain significant quantities of moisture, which could potentially influence the effects of the plasma treatment. To investigate how the existence of moisture affects atmospheric pressure plasma treatment, aramid fibers (Twaron 1000) with three different moisture regains (0.5, 4.5, and 5.5%) were treated by an atmospheric pressure plasma jet for 3 s at a gas flow rate of 8 L/min, a treatment head temperature of 100°C, and a power of 10 W. The scanning electron microscopy analysis showed no observable surface morphology change for the plasma treated samples. X‐ray photoelectron spectroscopy analysis showed the oxygen contents of the 0.5 and 4.5% moisture regain groups increased from that of the control, although the opposite was true for the 5.5% moisture regain group. The advancing contact angles of the treated fibers decreased about 8°–16° whereas their receding contact angles decreased about 17°–27°. The interfacial shear strengths of the treated fibers as measured using microbond pull‐out tests were more than doubled when the moisture regain was 4.5 or 5.5%, whereas it increased by 58% when the moisture regain was 0.5%. In addition, no significant difference in single fiber tensile strength was observed among the plasma treated samples and the control sample. Therefore, we concluded that moisture regain promoted the plasma treatment effect in the improvement of the adhesion property of aramid fibers to epoxy. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 242–247, 2006     

Study on wettability improvement and its uniformity of wool fabric treated by atmospheric pressure plasma jet

The influence of processing parameters on wettability improvement and its uniformity of wool fabric treated by atmospheric pressure plasma jet (APPJ) was explored. A woven wool fabric was treated by APPJ under various treatment conditions such as different treatment time, different oxygen flow rate, and different jet‐to‐substrate distance. The water absorption time of wool fabric was measured to determine wettability improvement. The diffusion photo of water droplet on wool fabric surface was taken by digital camera to reflect wettability uniformity. After APPJ treatment, SEM observation showed that the scales on the wool fiber surface directly facing plasma jet pores were destroyed than those on the other fiber surface. XPS analysis showed that the carbon concentration substantially decreased. The concentration of oxygen and nitrogen significantly increased and but the concentration of sulfur and silicon did not obviously changed. With the addition of oxygen gas, more polar groups such as hydroxyl and carboxyl produced on wool fiber surface. The water absorption time of wool fabric greatly reduced indicating wettability improvement. The diffusion of water droplet on wool fabric surface was also larger and more homogenous suggesting uniform plasma treatment. It was concluded that the wettability improvement and its uniformity of the treated wool fabric increased and then decreased with the increasing oxygen flow rate and jet‐to‐substrate distance, and increased with the increasing treatment time. Therefore to achieve reasonable wettability and its uniformity of the wool fabric treated by APPJ, plasma treatment conditions have to be carefully chosen. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Surface modification of ultra high modulus polyethylene fibers by an atmospheric pressure plasma jet

To improve their adhesion properties, ultra high modulus polyethylene (UHMPE) fibers were treated by an atmospheric pressure helium plasma jet (APPJ), which was operated at radio frequency (13.56 MHz). The surface properties of the fibers were investigated by X‐ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), and contact angle measurement. The surface dyeability improvement after plasma treatments was investigated using laser scanning confocal microscopy (LSCM). The adhesion strengths of the fibers with epoxy were evaluated by microbond tests. In addition, the influence of operational parameters of the plasma treatment including power input and treatment temperature was studied. XPS analysis showed a significant increase in the surface oxygen content. LSCM results showed that the plasma treatments greatly increased fluorescence dye concentrations on the surface and higher diffusion rate to the fiber center. The tensile strength of UHMPE fiber either remained unchanged or decreased by 10–13.6% after plasma treatment. The contact angle exhibited a characteristic increase in wettability, due to the polar groups introduced by plasma treatment. The microbond test showed that the interfacial shear strengths (IFSS) increase significantly (57–139%) after plasma treatment for all groups and the optimum activation is obtained at 100°C and 5 W power input. SEM analysis showed roughened surfaces after the plasma treatments. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Effects of pretreatment reagents on the hydrolysis and physical properties of PET fabrics

The effects of pretreatment reagents on the hydrolysis and physical properties of PET fabrics were investigated under various alkaline hydrolysis treatment and pretreatment conditions. Before alkaline hydrolysis, solvent treatment with pretreatment reagents, including benzyl alcohol (PET‐b) or 2‐phenyl ethanol (PET‐p), modified the structure of the PET fabric, thus affecting the hydrolysis and physical properties of the PET fabrics. Fabric weight loss increased with increasing hydrolysis time. The rate constant (k) increased markedly with increasing methyl groups in the pretreatment reagents. The activation energy (E_a) of untreated fabrics was higher than those of the treated fabrics. The crystallinity of the PET fabrics increased with increasing hydrolysis times (t) and methyl groups in the pretreatment reagents. The weight loss of PET‐b increased with increasing pretreatment temperature (T). However, the weight loss of PET‐p increased up to 100°C but decreased above 120°C. The shrinkage of all samples increased with increasing hydrolysis times (t). Shrinkage of PET‐b and PET‐p was greater than that of untreated fabrics. PET‐b displayed greater shrinkage than PET‐p because byproducts polluted the PET fibers. Both the initial and maximum water absorption of the fabrics increased with increasing hydrolysis times (t). © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

水分对常压等离子体处理纤维结构与性能的影响

在空气相对湿度为5%,65%和95%的条件下,应用氦气/氧气常压等离子体处理芳纶和超高强度聚乙烯纤维,采用单纤维抽拔实验测定处理前后纤维与环氧树脂间的层间剪切强度,利用原子力显微镜和X射线光电子能谱仪分析等离子体处理前后纤维表面形态和化学成分的变化.结果表明:等离子体处理纤维随着处理环境湿度的增加,水分促进了芳纶表面的...     

Atmospheric pressure helium + oxygen plasma treatment of ultrahigh modulus polyethylene fibers

Ultrahigh modulus polyethylene fibers were treated with atmospheric pressure helium + oxygen plasma in a capacitively coupled device at a frequency of 7.5 kHz. The fibers were treated for 0, 0.5, 1, 1.5, and 2 min. The surfaces of the fibers treated with He + O₂ plasma were etched and micro-cracks were formed. XPS analysis showed a 65ndash213% increase in oxygen content on the surfaces of all plasma-treated fibers, except for the 1.5 min group. An increase in the concentration of C—O and the appearance of C=O bonds on the surfaces of plasma-treated fibers were observed. In the micro-bond test, He + O2 plasma-treated groups had a 65–104% increase in interfacial shear strength over that of the control. The tensile strength of the fibers was either unchanged or decreased by 10–13% by the plasma treatments.     

Surface modification of textiles by glow discharge technique: Part II: Low frequency plasma treatment of wool fabrics with acrylic acid

In this study, wool fibers are modified by low frequency plasma polymerization of acrylic acid regarding to its' hydrophobic character due to cuticular cells at their surfaces. Variables of the plasma glow discharge processes were power (40–100 W) and exposure time (5–45 min). The effect of plasma modification in the performance properties of wool were investigated on the basis of hydrophilicity of wool, average wrinkle recovery angle, and breaking strength. The surface chemical structures of fabrics were examined with x‐ray photoelectron spectroscopy. The hydrophobic wool fabric became hydrophilic after all plasma treatments except one (40W–5 min). Average wrinkle recovery angle of the treated fabrics were between 157 and 178°, while that of untreated fabric was 180°. The treated fabrics had a little bit lower angles according to the untreated fabric. However, even the lowest value as 157° means that the fabric has a good crease resistance property. The breaking strengths of fabrics were increased up to 26% after the plasma treatments. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Improved properties of cotton by atmospheric pressure plasma polymerization deposition of sericin

Cotton fabric was exposed to an atmospheric pressure glow discharge (APGD) ignited by high voltage and helium. Ultrasonic atomization of an aqueous sericin solution injected as an aerosol into the APGD zone gave rise to the rapid deposition of a functionalized plasma polymer film. Sericin coating onto the cotton surface was confirmed by scanning electron microscopy, and the chemical composition was analyzed by Fourier transform infrared spectrophotometry and X‐ray photoelectron spectroscopy. It was found that the plasma power could affect the chemistry of the coating. The treated fabrics were tested for UV resistance, crease recovery angle, and water uptake. Results showed that these properties had been improved. J. VINYL ADDIT. TECHNOL., 2009. © 2009 Society of Plastics Engineers     

Effect of low‐temperature plasma and chitosan treatment on wool dyeing with Acid Red 27

This study examines in detail the influence of low‐temperature plasma and biopolymer chitosan treatments on wool dyeability. Wool knitted fabrics were treated and characterized by whiteness and shrink‐resistance measurements. Surface modification was assessed by contact‐angle measurements of human hair fibers, which were used as a model to study the wetting properties of the treated wool knitted fabrics. The dyeing behavior was assessed from the diffusion mechanism point of view. The dyeing kinetics were measured at two different pHs (4.2 and 6.5) and three different temperatures (60, 85, and 100°C) to gain information about the contribution of the surface modification treatment to the dyeing mechanism. The exhaustion and reflectance data were compared, and the apparent diffusion coefficients were calculated. On the basis of the obtained results, a model for the dyeing mechanism of the chitosan treated wool was proposed. When treated with chitosan, the polymer sheath spread on the surface of the fibers acted as a predominant dyeing site in very short dyeing times, thus interacting with the dye and in later stages imparting the dye to the wool fiber. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 2204–2214, 2005     

Effects of atmospheric pressure helium/air plasma treatment on adhesion and mechanical properties of aramid fibers

In order to investigate the effect of atmospheric pressure plasmas on adhesion between aramid fibers and epoxy, aramid fibers were treated with atmospheric pressure helium/air for 15, 30 and 60 s on a capacitively-coupled device at a frequency of 5.0 kHz and He outlet pressure of 3.43 kPa. SEM analysis at 10 000× magnification showed no significant surface morphological change resulted from the plasma treatments. XPS analysis showed a decrease in carbon content and an increase in oxygen content. Deconvolution analysis of C1s, N1s and O1s peaks showed an increase in surface hydroxyl groups that can interact with epoxy resin. The microbond test showed that the plasma treatment for 60 s increased interfacial shear strength by 109% over that of the control (untreated). The atmospheric pressure plasma increased single fiber tensile strength by 16-26%.     

常压等离子体改善高性能纤维粘结性的研究

以氦气为载气,氧气为反应气体,对高强度聚乙烯和Twaron 1000芳纶两种高性能纤维进行常压等离子体处理,来改善纤维的粘结性能;采用单纤维抽拔实验测定等离子体处理前后纤维与环氧树脂之间的界面剪切力;利用原子力显微镜和X射线光电子能谱仪分析等离子体处理前后纤维表面形态和化学成分的变化。结果表明:高强度聚乙烯纤维和芳纶经常压等离子体处理后,纤维表面粗糙度增加,纤维表面碳元素含量下降,羟基、羧基等含氧或氮的极性基团增加,纤维粘结性能得到提高,但其强度无明显变化。     

Effect of Glycerol Coating on the Atmospheric Pressure Plasma Treatment of UHMWPE Fibers

In order to investigate how coatings of glycerol affects atmospheric pressure plasma treatment, ultra high molecular weight polyethylene (UHMWPE) fibers were first pretreated with 0.2 and 0.6 mol/l glycerol solutions, respectively, and then were modified by an atmospheric pressure plasma jet (APPJ) using helium as the carrier gas with a flow rate of 20 l/min, discharge power of 30 W and a radio frequency of 13.56 MHz. After the plasma treatment, scanning electron microscopy (SEM) and atomic force microscopy (AFM) analysis revealed that the glycerol coated-APPJ treated samples possessed smoother surface than the APPJ directly treated samples. The X-ray photoelectron spectroscopy (XPS) analysis indicated that the changed content of oxygen containing groups on the surface of the glycerol coated groups compared with the non-glycerol coated group was mainly due to the remaining glycerol on the fiber surfaces. The water contact angle test revealed that the wettability of the glycerol coated-APPJ treated fibers decreased slightly in comparison with the APPJ directly treated fibers. Furthermore, the microbond pull-out test indicated that the interfacial bonding of the fiber to epoxy resin decreased when the fiber was pretreated with glycerol before plasma treatment. Therefore, it was concluded that the presence of glycerol on fiber surface weakened the effectiveness of APPJ treatment of UHMWPE fibers in improving the interfacial bonding to epoxy. This was mainly attributed to the consumption of plasma energy in etching the glycerol layer on the fiber surface and a weak interfacial layer due to the presence of residual glycerol.     

常压等离子体处理芳砜纶的结构与性能研究

分别采用氦气和氦气/氧气对芳砜纶进行常压等离子体处理。采用滴水吸收实验测定处理前后纤维表面的润湿性,利用扫描电子显微镜和X射线光电子能谱仪分析处理前后纤维表面形态和化学成分的变化。结果表明:经常压等离子体处理后芳砜纶表面粗糙度增加,纤维表面碳元素含量下降,羟基、羧基等含氧或氮的极性基团增加,芳砜纶纱线的润湿性能提高,纱线强度没有明显变化,氦气/氧气等离子体处理比氦气等离子体处理效果更好。     

常压等离子体改善合成纤维吸湿性的研究

用氦气作为等离子体的气体源、对涤纶、锦纶6、高强度聚乙烯纤维,Twaron 1000芳纶4种合成纤维进行常压等离子体处理,改善纤维的吸湿性能。结果表明:常压等离子体处理,对涤纶和锦纶6的表面有一定的刻蚀作用,但对高强度聚乙烯纤维、Twaron 1000芳纶的表面没有明显影响;经常压等离子体处理后,合成纤维表面氧、氮有所增加,吸湿性能得到提高,强度没有显著变化。     

Atmospheric pressure plasma‐induced decolorisation of cotton knitted fabric dyed with reactive dye

The aim of this study was to investigate the decolorisation effect of atmospheric pressure plasma treatment on knitted fabrics dyed with reactive dyes under different processing parameters, ie, air concentration, treatment duration and water content. The fabrics were dyed with reactive dye of a blue colour, and the colour depths were 0.5%, 1.5% and 3.0% on weight of fabric. The colour properties of untreated and plasma‐treated fabric samples were evaluated by means of reflectance, K/S and relative unlevelness index. The colour properties were evaluated instrumentally and quantitatively in order to study the decolorisation effect induced by atmospheric pressure plasma treatment. Experimental results revealed that the desired decolorisation effect was heavily influenced by the atmospheric pressure plasma treatment processing parameters. Although the desired decolorisation effect could be obtained by controlling the processing parameters of the atmospheric pressure plasma treatment, the treatment did not provide any significant reduction in the bursting strength of the fabric.     

Transglutaminase‐mediated crosslinking of gelatin onto wool surfaces to improve the fabric properties

In this study, transglutaminase (TGase)‐mediated crosslinking of gelatin on the surface of wool and its effect on the properties of wool fabric were investigated. For the wool fabric used in this study, gelatin (3 g/L) treatment for 1 h combined with 20 U/g of fabric microbial TGase reduced the area shrinkage of KMnO₄‐pretreated wool fabric from 6.53 ± 0.06 to 1.92 ± 0.15%, which was more effective than that treated with gelatin alone (in which the area shrinkage was reduced to 4.02 ± 0.10%). At the same time, the tensile strength recovered from 267 ± 2.0 to 335 ± 2.1 N. The antifelting ability of treated wool fabric exhibited better washing durability. Scanning electron micrographs showed that the gelatin material smoothed the wool fiber surface by coating or filling the raised scales of the wool with TGase. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Application of a biopolymer chitosan-poly(propylene)imine dendrimer hybrid as an antimicrobial agent on the wool fabrics

In this research, chitosan-poly(propylene)imine dendrimer hybrid (CS-PPI) was applied to wool fabrics; and weight gain and antibacterial properties of the grafted wool fabric by CS-PPI were investigated. A response surface methodology employed for optimization of the important factors such as pH, processing time, and CS-PPI and cross-linking agent (CA) concentrations. The physical properties showed sensible changes regardless of weight gain. The maximum weight gain was obtained when the wool fabrics were treated with pH 5, processing time 24 h, CS-PPI 20 %(owf) and CA 5 % over weight of fiber (owf). Scanning electron microscopy analysis showed the presence of foreign particles determinedly fixed to the surface of the wool fabric. Fourier transform infrared spectroscopy and differential scanning colorimetry revealed the grafting of CS-PPI onto wool fabric by forming novel chemical bonds between the wool and CS-PPI molecules. The treated wool fabrics showed broad-spectrum antimicrobial activity against gram-positive and gram-negative bacteria. Antimicrobial activities of the treated wool by CS-PPI at a concentration of 20 % over weight of fiber (owf) demonstrated 100 % bacterial growth inhibition, which was preserved more than 84 % even after being washed in 12 various conditions repeatedly. The grafted wool fabrics have antibacterial potential due to the antibacterial property of CS-PPI molecules. The mechanism of CS-PPI grafting onto wool fabric using CA was proposed. The findings of this study support the potential production of the new environmentally friendly textile fibers.     

Modification of surface properties of wool fabric with linde type a nano‐zeolite

Wool is a naturally occurring composite fiber consisting of keratin and keratin‐associated proteins as the key molecular components. The outermost surface of wool comprises a lipid layer that renders the surface hydrophobic, which hinders certain fabric processing steps and moisture management properties of wool fabrics. In this study, Linde Type A (LTA) nano‐zeolite (a Na⁺‐, Ca²⁺‐, and K⁺‐exchanged type A zeolite) was integrated onto the surface of wool using 3‐mercaptopropyl trimethoxy silane as a bridging agent. The resultant surface morphology, hydrophilicity, and mechanical performance of the treated wool fabrics were evaluated. Notably, the surface hydrophilicity of wool increased dramatically. When wool was treated with a dispersion of 1 wt % zeolite and 0.2 wt % silane, the water contact angle decreased from an average value of 148° to 50° over a period of approximately 5 min. Scanning electron microscopic imaging indicated good coverage of the wool surface with zeolite particles, and infrared spectroscopic evaluation demonstrated strong bonding of the zeolite to wool keratins. The zeolite application showed no adverse effects on the tensile and other mechanical properties of the fabric. This study indicates that zeolite‐based treatment is potentially an efficient approach to increasing the surface hydrophilicity and modifying other key surface properties such as softness of wool and wool fabrics. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42392.