Synthesis and characterization of terephthalamides from poly(ethylene terephthalate) waste

Poly(ethylene terephthalate) (PET) waste flakes (blow‐molded‐grade industrial waste) were degraded with aqueous methylamine and ammonia at room temperature in the presence and absence of quaternary ammonium salt as a catalyst for various times. The catalyst reduced the time required for the degradation of the PET waste. The degraded products were analyzed with IR, nuclear magnetic resonance, mass spectrometry, and differential thermal analysis and were characterized as N,N′‐dimethylterephthalamide and terephthalamide in the case of methylamine and ammonia, respectively. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 1515–1528, 2005     

Synthesis and characterization of poly(ethylene isophthalate‐co‐ethylene terephthalate) copolyesters

Poly(ethylene isophthalate‐co‐ethylene terephthalate) (PEIPET) copolymers of various compositions and molecular weights were synthesized by melt polycondensation and characterized in terms of chemical structure and thermal and rheological properties. At room temperature, all copolymers were amorphous and thermally stable up to about 400°C. The main effect of copolymerization was a monotonic increase of glass transition temperature (T_g) as the content of ethylene terephthalate units increased. The Fox equation accurately describes the T_g–composition data. The presence of ethylene terephthalate units was found to influence rheological behavior in the melt, with the Newtonian viscosity increasing as the content of ethylene terephthalate units increased. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 186–193, 2004     

Synthesis and characterization of poly(ethylene terephthalate)/attapulgite nanocomposites

A kind of clay with fibrous morphology, attapulgite (AT), was used to prepare poly (ethylene terephthalate) (PET)/AT nanocomposites via in situ polymerization. Attapulgite was modified with Hexadecyltriphenylphosphonium bromide and silane coupling agent (3‐glycidoxypropltrimethoxysilane) to increase the dispersion of clay particles in polymer matrix and the interaction between clay particles and polymer matrix. FTIR and TGA test of the organic‐AT particles investigated the thermal stability and the loading quantity of organic reagents. XRD patterns and SEM micrographs showed that the organic modification was processed on the surface of rod‐like crystals and did not shift the crystal structure of silicate. For PET/AT nanocomposites, it was revealed in TEM that the fibrous clay can be well dispersed in polymer matrix with the rod‐like crystals in the range of nanometer scale. The diameter of rod‐like crystal is about 20 nm and the length is near to 500 nm. The addition of the clay particles can enhance the thermal stability and crystallization rate of PET. With the addition of AT in PET matrix, the flexural modulus of those composites was also increased markedly. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1279–1286, 2007     

Modeling of semibatch direct esterification reactor for poly(ethylene terephthalate) synthesis

A comprehensive kinetic model for a semibatch direct esterification reactor has been developed. The solid-liquid equilibirium of terephthalic acid was considered in the modeling. Effects of the monomer feed ratio, reaction temperatures, and oligomer addition on the conversion, degree of polymerization, and the formation of diethylene glycol were studied. © 1996 John Wiley & Sons, Inc.     

Synthesis and characterization of unsaturated polyesters based on the aminolysis of poly(ethylene terephthalate)

The depolymerization of poly(ethylene terephthalate) via an aminolysis process was studied. An excess of ethanol amine in the presence of sodium acetate as a catalyst was used to produce bis(2‐hydroxyl ethylene) terephthalamide (BHETA). Unsaturated polyester (UP) resins were obtained by the reaction of BHETA with different long‐chain dibasic acids such as decanedioic acid, tetradecanoic acid, and octadecanoic acid in conjunction with maleic anhydride as a source of unsaturation. The chemical structure of the UP resins was confirmed by ¹H‐NMR. The vinyl ester resins were used as crosslinking agents for UP. The curing behavior and mechanical properties of the UP resins with vinyl ester were evaluated at different temperatures ranging from 25 to 55°C. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Synthesis and characterization of copolymers based on poly(butylene terephthalate) and ethylene oxide‐poly(dimethylsiloxane)‐ethylene oxide

A series of thermoplastic elastomers based on ethylene oxide‐poly(dimethylsiloxane)‐ethylene oxide (EO‐PDMS‐EO), as the soft segment, and poly(butylene terephthalate) (PBT), as the hard segment, were synthesized by catalyzed two‐step, melt transesterification reaction of dimethyl terephthalate (DMT) with 1,4‐butanediol (BD) and α,ω‐dihydroxy‐(EO‐PDMS‐EO). Copolymers with a content of hard PBT segments between 40 and 90 mass % and a constant length of the soft EO‐PDMS‐EO segments were prepared. The siloxane prepolymer with hydrophilic terminal EO units was used to improve the miscibility between the polar comonomers, DMT and BD, and the nonpolar PDMS. The molecular structure and composition of the copolymers were determined by ¹H‐NMR spectroscopy, whereas the effectiveness of the incorporation of α,ω‐dihydroxy‐(EO‐PDMS‐EO) into the copolymer chains was verified by chloroform extraction. The effects of the structure and composition of the copolymers on the melting temperatures and the degree of crystallinity, as well as on the thermal degradation stability and some rheological properties, were studied. It was demonstrated that the degree of crystallinity, the melting and crystallization temperatures of the copolymers increased with increasing mass fraction of the PBT segments. The thermal stability of the copolymers was lower than that of PBT homopolymer, because of the presence of thermoliable ether bonds in the soft segments. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Depolymerization of poly(ethylene terephthalate) waste

Poly(ethylene terephthalate) waste was depolymerized with ethylene glycol in the presence of different catalysts, two conventional metal catalysts (zinc acetate and lead acetate) and two alkalies (sodium carbonate and sodium bicarbonate). The resulting monomer bis(2‐hydroxy ethylene terephthalate) was characterized by thin layer chromatography, melting point, IR spectroscopy, differential scanning calorimetry, and elemental analysis. The results show that the qualitative and quantitative yields of the monomer obtained with alkalies as catalysts were most comparable with the conventional heavy metal catalysts, thus providing a further advantage for the recycling of polyester waste for the cause of environmental pollution abatement. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 1765–1770, 2002     

Determination of the activation energies of diffusion of organic molecules in poly(ethylene terephthalate)

Poly(ethylene terephthalate) (PET) is a highly inert packaging material that exhibits low interaction with foodstuff and consequently a limited diffusion of migrants. Migration modeling can therefore be used as an alternative to experimental migration tests in order to confirm compliance of PET packaging materials with food laws. The most important factor for predicting migration using mathematical models is the diffusion coefficient of the migrant in PET. However, current models that predict this parameter are typically based on worst‐case scenarios and thereby significantly over‐estimate the degree of migration. The key parameter for developing more realistic migration models is the activation energy of diffusion of potential migrants in PET, but experimental data on this are scarcely available in the scientific literature. The aim of the present study was therefore to develop a fast and precise method for determining diffusion coefficients and activation energies of diffusion of organic compounds in PET. Activation energies of diffusion for 13 organic compounds in PET were determined via their diffusion coefficient temperature dependencies. The molecular weight and activation energy of diffusion for the compounds investigated in this study were correlated, offering a basis for a new approach in predicting diffusion coefficients for use in migration modeling. The proposed method is a suitable tool to establish the datasets needed to refine the current migration model. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Nonisothermal crystallization of reprocessed poly(ethylene terephthalate)

Poly(ethylene terephthalate) was submitted to five reprocessing cycles by extrusion. The materials were analyzed with oligomer and after oligomer extraction. The nonisothermal crystallization of the five samples was investigated by differential scanning calorimetry. Samples with oligomer content and carboxylic end group concentrations between 44 and 98 eqw × 10⁶ g presented a nonlinear correlation with the crystallization temperature. After the oligomer extraction of the polymer, this correlation is linear. The nonisothermal crystallization results were analyzed using the Ozawa model. The polymers containing oligomers obey the Ozawa model for the first reprocessing cycle. After oligomer extraction, the polymers obey the Ozawa model from the first to the third reprocessing cycle. In both cases, the exponential n values are close to 2.0. For the other cycles, deviations from this model occur. The activation energy was calculated using the Kissinger and Varma models. The values obtained for the five reprocessed samples were inversely proportional to the molar mass when analyzed by both models. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 525–531, 2004     

Synthesis and characterization of a poly(ether–ester) copolymer from poly(2,6 dimethyl‐1,4‐phenylene oxide) and poly(ethylene terephthalate)

A series of poly(ether–ester) copolymers were synthesized from poly(2,6 dimethyl‐1,4‐phenylene oxide) (PPO) and poly(ethylene terephthalate) (PET). The synthesis was carried out by two‐step solution polymerization process. PET oligomers were synthesized via glycolysis and subsequently used in the copolymerization reaction. FTIR spectroscopy analysis shows the coexistence of spectral contributions of PPO and PET on the spectra of their ether–ester copolymers. The composition of the poly(ether–ester)s was calculated via ¹H NMR spectroscopy. A single glass transition temperature was detected for all synthesized poly(ether–ester)s. T_g behavior as a function of poly(ether–ester) composition is well represented by the Gordon‐Taylor equation. The molar masses of the copolymers synthesized were calculated by viscosimetry. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci, 2006     

Dynamic mechanical analysis of poly(trimethylene terephthalate)—A comparison with poly(ethylene terephthalate) and poly(ethylene naphthalate)

The fiber properties of PTT have been the subject of several reports, although very few reports describe the properties of molded specimens. In this work, the dynamic mechanical relaxation behavior of compression‐molded PTT films has been investigated. The added flexibility of the PTT was found to lower the temperature of the β‐ and α‐transitions relative to the PET and PEN. The results suggest that the β‐transition is at least two relaxations for PET and PTT due to the increase in the breadth of the relaxation. The results seem to support the hypothesized mechanism of others, in that the β‐transition involves the relaxation of the carbonyl entity and the aromatic C1–C4 ring flips for PTT and PET, and the relaxation of the carbonyl for PEN. The β*‐ and α‐transitions for all three polymers seem to be cooperative in nature. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2791–2796, 2004     

Impact modification of poly(ethylene terephthalate)

The tensile and impact resistance of impact‐modified poly(ethylene terephthalate) (PET) is investigated. The impact modifiers are polyolefin‐based elastomers or elastomer blends containing glycidyl methacrylate moieties to improve the adhesion with the polyester. The tensile properties are measured on injection molded specimens at room temperature while the Izod impact strength is measured from ?40 to 20°C. The blend morphology is observed by scanning electron microscopy and the dispersed phase average diameter is determined by image analysis. The relation between the impact resistance and the phase morphology is discussed, and the critical ligament size for PET is determined. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2919–2932, 2003     

Solid‐state polymerization of poly(ethylene terephthalate). II. Modeling study of the reaction kinetics and properties

Comprehensive modeling studies were used to describe the kinetics of the solid‐state polymerization (SSP) of poly(ethylene terephthalate). The validity of the model was confirmed by the successful fitting of the experimental results for molecular weight increases, at temperatures ranging from 180 to 230°C and for times up to 12 h, with one fitting parameter. The changes in the concentrations for hydroxyl end groups ([? OH]), carboxyl end groups ([? COOH]), vinyl end groups, and terephthalic acid (TPA) were simulated with the model. During SSP, the contents of not only hydroxyl and carboxyl end groups but also vinyl ester end groups and TPA monomer were predicted to decrease as a function of the SSP time and temperature. The effects of the pellet size and the molar ratio of carboxyl end groups to hydroxyl end groups were also calculated. At an end‐group molar ratio ([? COOH]/[? OH]) of around 0.7, a maximum SSP rate was obtained. As the [? COOH]/[? OH] ratio increased, the contents of the vinyl end groups and TPA monomer were predicted to increase. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 213–227, 2003     

Efficient method for recycling poly(ethylene terephthalate) to poly(butylene terephthalate) using transesterification reaction

A method of recycling postconsumer poly(ethylene terephthalate (PET) using transesterification was studied. Shredded flakes of postconsumer PET waste were transesterified with higher diols, such as 1,4‐butanediol, 1,4‐cyclohexane dimethanol, and 1,6‐hexanediol, to yield copolyesters in the presence of Ti(iPrO)₄ and Sb₂O₃ as catalysts. The extent of the formation of undesirable tetrahydrofuran side products was dependent on the molar ratio of PET to1,4‐butanediol and the time of reflux during transesterification. Quantitative insertion of the butylene moiety into PET could be achieved under appropriate reaction conditions. The mechanical properties of PBT obtained by a transesterification reaction of PET with 1,4‐butanediol were comparable to those of virgin PBT (obtained by direct reaction of dimethyl terephathalate with 1,4‐butanediol). © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 3720–3729, 2004     

Modeling of poly(ethylene terephthalate) reactors. I. A semibatch ester interchange reactor

A comprehensive model for a semibatch ester interchange reactor has been developed with a view to investigate the effect of various process and operational variables on the DMT conversion rate as well as the by-product formation. The influence of important variables such as EG-to-DMT ratio, catalyst concentration, and operational variables such as temperature and pressure has been considered. Definite conclusions concerning the choice of the desirable range of process and operational variables to maximize productivity and minimize by-product formation have been reached.     

Miscibility and melting behavior of poly(ethylene terephthalate)/poly(trimethylene terephthalate) blends

The miscibility and melting behavior of binary crystalline blends of poly(ethylene terephthalate) (PET)/poly(trimethylene terephthalate) (PTT) have been investigated with differential scanning calorimetry and scanning electron microscope. The blends exhibit a single composition‐dependent glass transition temperature (T_g) and the measured T_g fit well with the predicted T_g value by the Fox equation and Gordon‐Taylor equation. In addition to that, a single composition‐dependent cold crystallization temperature (T_cc) value can be observed and it decreases nearly linearly with the low T_g component, PTT, which can also be taken as a valid supportive evidence for miscibility. The SEM graphs showed complete homogeneity in the fractured surfaces of the quenched PET/PTT blends, which provided morphology evidence of a total miscibility of PET/PTT blend in amorphous state at all compositions. The polymer–polymer interaction parameter, χ₁₂, calculated from equilibrium melting temperature depression of the PET component was ?0.1634, revealing miscibility of PET/PTT blends in the melting state. The melting crystallization temperature (T_mc) of the blends decreased with an increase of the minor component and the 50/50 sample showed the lowest T_mc value, which is also related to its miscible nature in the melting state. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Ageing of poly(ethylene terephthalate) and poly(ethylene naphthalate) under moderately accelerated conditions

PEN is thought to have increased thermal and hydrolytic resistance in comparison to PET. However, due to a lack of research, few studies have been published on the degradation of PEN. In our research, we report on the extent of degradation in PET and PEN after ageing under contrasting environments (dry nitrogen, dry air, wet nitrogen, and wet air) at temperatures between 140°C and 190°C. A combination of analysis techniques were employed in order to characterize and track the physical and chemical changes in the aged polyester samples, enabling the effects of temperature, water, and oxygen to be mapped onto the resultant property changes of PET and PEN. The extent of degradation has been shown to differ between both polymers and the dominant degradation mechanism in PET was shown to differ with ageing temperature. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Prediction of mechanical properties of poly(ethylene terephthalate) using infrared spectroscopy and multivariate calibration

This work describes a method to determine mechanical properties (tensile strength at break and tensile modulus) of poly(ethylene terephthalate) using median infrared spectroscopy and multivariate calibration. Infrared spectroscopy is very promising for polymer process control and final product analysis because it is rapid and nondestructive. The spectra of the films were obtained using two techniques: attenuated total reflection and direct transmission. The spectra were subjected to various preprocessing procedures, such as smoothing and derivative using the algorithm Savitzy‐Golay, standard normal variate, multiplicative scatter correction and, as well, combinations of some of these preprocessing techniques. The predictive ability of the regression models were evaluated using an external validation set. The regression techniques used, partial least square and multiple linear regression, showed, in general, comparable results with root mean square error of prediction similar to the repeatability of the conventional method used to determine these mechanical properties (1.3 kgf/mm² for tensile strength at break and 29.6 kgf/mm² for tensile modulus). © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

The forced gas sweeping process for semibatch melt polycondensation of poly(ethylene terephthalate)

The experimental and modeling studies are presented on the melt polycondensation of poly(ethylene terephthalate) by a gas sweeping process. In this process, low molecular weight prepolymer is polymerized to a higher molecular weight polymer in a molten state at ambient pressure as ethylene glycol is removed by nitrogen gas bubbles injected directly to the polymer melt through a metal tube. In the temperature range of 260–280°C, the rate of polymerization by the gas sweeping process is quite comparable to that of conventional high vacuum process. The effects of nitrogen gas flow rate and reaction temperature on polymerization rate and polymer molecular weight were investigated. Polymer molecular weight increases with an increase in gas flow rate up to certain limits. A dynamic mass transfer–reaction model has been developed, and the agreement between experimental data and model simulations was quite satisfactory. The effect of ethylene glycol bubble nucleation on the polymerization has also been investigated. It was observed that the presence of nucleated ethylene glycol bubbles induced by the bulk motion of polymer melt has negligible impact on the polymerization rate and polymer molecular weight. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 1388–1400, 2001     

In situ WAXS/SAXS structural evolution study during uniaxial stretching of poly(ethylene terephthalate) nanocomposites in the solid state: Poly(ethylene terephthalate)/titanium dioxide and poly(ethylene terephthalate)/silica nanocomposites

This work reports an in situ WAXS and SAXS investigation, under X‐ray synchrotron source radiation, on the structural evolution during solid‐state uniaxial deformation of poly(ethylene terephthalate) (PET) nanocomposites with 0.3 wt % of 3D nanoparticles [nanotitanium dioxide (TiO₂) and nanosilica (SiO₂)]. Good dispersion and average agglomerate sizes of nanoparticles of about 80 nm for both nanocomposites were revealed by transmission electron microscopic characterization. The influence of the nanofillers on the deformation‐induced phase's formation and their evolution along the stretching process were compared with respect to the neat PET. WAXS results indicated that the structural evolution of all samples passes through three main stages, with evolution of amorphous phase into mesophase, a rapid increase of molecular orientation, and the formation of a periodical mesophase (PM). The incorporation of the nanofillers promoted a higher fraction, and an earlier formation, of PM during stretching when compared with pure PET. Furthermore, the presence of TiO₂ nanoparticles in the PET matrix resulted in the earliest formation and the highest amount of PM and the retardation of crack growth and bigger voids when compared with PET/SiO₂ nanocomposite. A multiscale structural evolution mechanism is proposed to interpret these results. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39752.