旋转挤出加工制备高性能聚合物管

聚合物管主要用于流体压力输送,要求环向强度高,耐应力开裂性能好,使用寿命长。我们借鉴天然管竹子因竹纤维轴向排列使其轴向破裂易,横向破裂难的结构特点,提出形成偏离轴向的增强相结构可以显著提高聚合物管的性能,自行设计研制了新型的聚合物管旋转挤出装置,通过芯棒和口模独立可调的旋转运动与轴向速度可调的挤出/牵引运动的不同组合,形成与常规挤出不同的应力场,并通过管内外壁双冷技术调控聚合物管中温度场,从而在聚合物管中形成和定构不同层次的偏离轴向排列的增强相结构(如取向分子、串晶、原位成纤诱导形成串晶、外加纤维等),大幅度提高聚合物管的环向强度和耐应力开裂性能,如旋转挤出聚乙烯管形成偏离轴向串晶结构,使其环向拉伸强度和裂纹引发时间分别比常规挤出聚乙烯管提高78%和544%。我们还从理论上分析了旋转挤出中聚合物的流变行为,得到其流动速率数学表达式,阐明旋转挤出形成偏离轴向增强相结构的机理。旋转挤出加工为制备高性能聚合物管提供新设备、新技术、新理论。本文简要总结了我们通过旋转挤出制备高性能聚合物管的一些研究工作。     

芯棒与口模反向旋转挤出聚乙烯管结构与性能的研究

采用自行研制的新型旋转挤出装置,通过芯棒与口模同时反向旋转挤出制备聚乙烯(PE)管.结果表明,在口模与芯棒反向旋转挤出过程中,管道内外壁除受到轴向应力作用外,还受到芯棒和口模旋转所施加的环向应力,其合力方向不再是沿管道轴向而是与其有一定的角度.因此,分子链的取向方向和以此链为初级成核点形成的串晶偏离轴向,增强了管道抵抗...     

PVCH-PE-PVCH中PE片晶链轴在柱状微区中的取向

以柱状微相分离结构的聚乙烯基环己烷-聚乙烯-聚乙烯基环己烷(PVCH-PE-PVCH)三嵌段共聚物为研究对象,分别采用压延法和旋转涂膜法制得取向样品。利用偏振红外光谱法测定了PE柱状微区内结晶区中—CH2—基团的面内扭摆振动吸收峰的变化,以此来考察PE晶区折叠链片晶的链轴在柱状微相分离结构中的取向性。结果表明:在压延取向的样品中,由于外力的作用使得PE柱状微区沿着样品流动的方向取向,PE片晶的链轴也同样倾向于沿着平行于PE柱状微区的柱轴方向排列。退火使得PE片晶沿着链轴取向方向的取向程度升高。在由旋转涂膜制得的取向薄膜样品中,PE柱状微区垂直于基板排列,而PE片晶链轴则更倾向于沿着垂直于PE柱状微区的柱轴方向取向。     

受限于纳米碳管中的乙醇分子的结构和扩散的分子模拟研究

利用分子模拟研究了常温常压下受限于(8,8) (管径1.081 nm)和(15,15) (管径 2.035 nm)单壁纳米碳管中的乙醇分子. 对受限分子的径向密度分布和氢键等静态性质以及扩散性质进行了分析. 结果显示在管内乙醇分子的平均氢键数目和主体相一致. 乙醇分子在(8,8)碳管内具有高度有序的结构, 而在(15,15)碳管内由于空间的增大导致结构有序度的降低, 其中分子取向已呈随机分布. 进一步对扩散系数的分析发现, 在管内乙醇分子的轴向扩散系数低于主体相, 特别在(8,8)碳管内乙醇分子几乎丧失了轴向扩散能力.     

成型方式对不同木塑复合体系的性能影响研究

以木粉为填充材料,以PE(聚乙烯)、PP(聚丙烯)为塑料基体,分别采用混炼-模压工艺和挤出-注塑工艺制备木塑复合材料,对比研究不同复合材料的力学性能、热性能以及流变性。结果表明,混炼-模压工艺制备的PE基复合材料综合性能较优,而挤出-注塑工艺制备的PP基复合材料综合性能较优,且在PE塑料系列中,HDPE(高密度聚乙烯)基复合材料综合力学性能最好,LLDPE(线性低密度聚乙烯)基复合材料的冲击韧性最好,但其综合力学性能较差。     

多孔基体负载的碳纳米管复合膜制备及其气体渗透性能

采用改进的浮动催化法在多孔Al2O3基体上制备了垂直取向的碳纳米管阵列, 并用旋转喷涂法将聚苯乙烯填充于碳纳米管的空隙, 进一步将其制备成复合碳纳米管膜, 研究了H2和CO2单组分在碳纳米管复合膜中的渗透性能, 实验结果表明, H2/CO2的理想分离系数随着复合膜中碳管管径的减小而增大, 在管径较小的复合膜中, 气体渗透分离系数高于努森扩散限制, 达到6.25, 具有一定的分离效果. 两种气体在复合膜中的渗透率随着渗透温度的增加而减小.     

速凝成晶-粘结法制备稀土磁致伸缩材料TbDyFe的研究

采用速凝成晶技术,制备了具有<112>和<110>择优取向的Tb0.27Dy0.73Fe1.95速凝片.研究发现,速凝片的择优取向和显微组织与冷却速度密切相关.随着冷却速度的增加,其择优取向从<112>向<110>变化,显微组织由枝状晶向胞枝晶转变.研究了由速凝片制备的稀土粘结磁致伸缩样品的性能.结果表明,当粉末粒度≤(100～150)μm时材料性能较好,具有<112择优取向的样品性能高于<110>择优取向的样品,磁场取向成型有利于材料性能的改善.获得了性能良好的粘结磁致伸缩材料,在238.8 kA·m-1时磁致伸缩系数达到740×10-6.     

聚乙烯在氧化铝模板中的结晶与取向行为

用多孔阳极氧化铝(AAO)模板制备了直径为200nm的聚乙烯(PE)纳米纤维,并用傅立叶变换红外光谱(FTIR)、偏光显微镜(PLM)和X-射线衍射(XRD)方法研究了PE在二维圆柱状受限条件下的结晶与取向行为.FTIR研究表明,由于模板的限制作用,PE纳米纤维的结晶度低于本体.同时,PE纳米纤维晶体的b轴平行于模板孔洞的方向取向,而a轴垂直于孔洞的方向取向.XRD结果进一步证明,在纳米孔洞中PE晶体的b轴平行于纳米孔洞方向.PLM结果表明,在结晶过程中,晶体主要是在模板与本体的界面处成核,然后晶体呈发散状向本体和纳米纤维中竞争生长.由于PE晶体的b轴是其生长速率最快的方向,在本体中形成典型的环带球晶形貌;而在二维圆柱受限条件下,只有沿孔洞方向生长的晶体才能增长,而其它生长方向则受到抑制,造成PE晶体的b轴沿孔洞方向优先取向.     

高分子量级分含量对熔体挤出拉伸法制备聚丙烯微孔膜的影响

通过熔体挤出拉伸法以两种聚丙烯为原料制备微孔膜.通过考察原料分子量数据发现高分子量聚丙烯(PPH)在高分子量级分(重均分子量>106)含量上大于低分子量聚丙烯(F401).PPH的弛豫时间在相同条件下也远大于F401.红外二向光法结果表明,PPH在相同熔体牵伸比下片晶取向度较F401高.相同加工条件下PPH微孔膜片较F401成孔分布更均匀,孔径尺寸也更均匀.2种微孔膜孔隙率都随熔体牵伸比的增加而提高,微孔分布随着熔体牵伸比的提高和片晶取向度的增加而趋于均匀,孔尺寸也随之区域均匀.研究表明,聚合物树脂中高分子量级分含量是影响预制膜中片晶取向度、冷热拉伸成孔分布和尺寸均匀度的重要影响因素.     

流变光学方法研究结晶高聚物的形变机理(摘要)

用光学方法研究结晶高聚物的形变和流动过程称为流变光学(Rheo-opties)。通常研究结构用的光学方法与动态力学试验装置相结合,还可观察其动态形变过程中相应的结构变化。 X射线衍射法可以测定高聚物形变过程中晶粒的取向。我们发现:聚乙烯随拉伸程度的增长昌区的取向程度也增加,但晶区的取向滞后于非晶区的取向且随晶区取向的增加其非晶区的取向逐渐松弛。因此,     

二氧化碳和丙烯直接合成甲基丙烯酸的NiPMo/TiO2催化剂的研究

用溶胶-凝胶法以磷钼酸(MPA)的镍盐溶液水解钛酸四丁酯制备了NiPMo/TiO2催化剂.使用ICP、 XRD、 TG-DTA、 IR、 TPD-MS和微反应技术研究了催化剂的化学组成、热稳定性、化学吸附性质和催化反应性能.杂多钼酸盐与TiO2通过O2-在TiO2表面发生了键合.在623 K下,杂多阴离子仍保持原有的Keggin结构.CO2在Lewis酸位Ni(Ⅱ)和Lewis碱位Ni-O-Mo的桥氧协同作用下生成CO2卧式吸附态Ni(Ⅱ)←O-(CO)←(O--Ni).丙烯有多种吸附态在催化剂上吸附.在563 K、 1 MPa和空速1500 h-1的反应条件下,丙烯的摩尔转化率为3.2%,产物MAA选择性为95%.     

CoFe2O4自形成磁性液体场致结构化对磁化的影响

The Langevin paramagnetic theory can’t describe the relation between magnetization of ferrofluids and applied magnetic field. The structuralization of ferrofluids, which is considered the main influence factor of the magnetization, is regarded. The part of magnetization works is deposited when the structure is forming. This action influences the magnetization of ferrofluids directly or indirectly. On the base of the “compressing” model, the Langevin function that usually describes the magnetization of ferrofluid is modified, and a well-fitted curve is obtained. An equation of the relation between the equivalent volume fraction after being “compressed” and the intensity of magnetic field is discovered, which approximately describes the process of magnetization. The relation between the approximate initial susceptibility and the volume fraction can be obtained from modified formula.     

Highly regioselective Buchwald–Hartwig amination at C-2 of 2,4-dichloropyridine enabling a novel approach to 2,4-bisanilinopyridine (BAPyd) libraries

The highly regioselective Buchwald–Hartwig amination at C-2 of the cheap and readily accessible reagent, 2,4-dichloropyridine with a range of anilines and heterocyclic amines is described. This new methodology is robust and provides a facile access to 4-chloro-N-phenylpyridin-2-amines on 0.25 mol scale. These intermediates undergo a further Buchwald–Hartwig amination at higher temperature to enable rapid exploration of the chemical space at C-4 and to provide a library of 2,4-bisaminopyridines.     

Sulfur-directed metal-free and regiospecific methyl C(sp3)–H imidation of thioanisoles

Regiospecific and direct imidation of the methyl C(sp³)–H bond of thioanisoles is realized under mild and metal-free conditions with N-fluorobis(benzenesulfonyl)imide as an oxidant and nitrogen source. Proposed mechanism suggests that thionium ion intermediates and a Pummerer-type reaction are involved. The imidation has advantages such as high step-economy, excellent functionality tolerance, and regiospecificity, giving structurally diverse imidation products.     

Selective syntheses of 2H-1,3-oxazines and 1H-pyrrol-3(2H)-ones via temperature-dependent Rh(II)-carbenoid-mediated 2H-azirine-ring expansion

The Rh(II)-catalyzed reaction of 2-carbonyl-substituted 2H-azirines with ethyl 2-cyano-2-diazoacetate or 2-diazo-3,3,3-trifluoropropionate provides an easy access to 2H-1,3-oxazines and 1H-pyrrol-3(2H)-ones. These compounds can be selectively prepared from the same starting material using temperature as the only varied parameter. The 2-azabuta-1,3-diene intermediate, a common precursor for both heterocyclic products, isomerizes into 2H-1,3-oxazine under kinetic control, while 1H-pyrrol-3(2H)-one is the sole product of the reaction at elevated temperatures. According to DFT-calculations a one-atom oxazine ring contraction involving ring-opening to a 2-azabuta-1,3-diene intermediate, followed by a 1,5- and 1,2-prototropic shift leads to the consecutive formation of imidoylketene and azomethine ylide, which then further undergo cyclization to the pyrrole derivative.     

Copper catalyzed/mediated synthetic methodology for ebselen and related isoselenazolones

Scope of the copper catalyzed/mediated selenium-nitrogen coupling reaction has been studied for the synthesis of isoselenazolones. It is noticed that the 2-chloro, 2-bromo-, and 2-iodo-aryl amides substrates can be exploited in the selenium-nitrogen coupling reaction by employing 25-100 mol % of CuI/1,10-phenanthroline (L) and potassium carbonate as a base in DMF. Furthermore, electron rich 2-chloro-arylamides also underwent selenium-nitrogen coupling reaction to give biologically important selenium-nitrogen heterocycles. Also, copper-catalyzed selenium-nitrogen coupling reaction has been meticulously applied for the synthesis of diaryl diselenides having methoxy, amine, and amide functionality from respective aryl iodides in the presence of stoichiometric amount of succinimide as an external Se-N coupling partner.     

Knoevenagel condensation catalyzed by novel Nmm-based ionic liquids in water

A series of novel N-methyl morpholine (Nmm) based ionic liquids with 1,2-propanediol group were synthesized and used as catalysts for Knoevenagel condensation at room temperature in water. Under the effect of the catalyst, various aldehydes or aliphatic ketones could react with a wide range of activated methylene compounds well, including malononitrile, alkyl cyanoacetate, cyanoacetamide, β-diketone, barbituric acid, 2-arylacetonitrile and thiazolidinedione. Furthermore, most of the products could be separated just by filtrating and washing with water. Additionally, the catalyst is recyclable and applicable for the large-scale synthesis.     

Construction of polyheterocyclic spirotetrahydrothiophene derivatives via sulfa-Michael/aldol cascade reaction

A series of polyheterocyclic spirotetrahydrothiophene derivatives were obtained in moderate to excellent yields via a catalyst-free sulfa-Michael/aldol cascade reaction of chalcones 1 and commercially available 1,4-dithiane-2,5-diol 2 under mild conditions. We also present the first asymmetric sulfa-Michael/aldol cascade reaction of chalcones 1 and commercially available 1,4-dithiane-2,5-diol 2 with moderate to good enantioselectivities catalyzed by readily available chiral phase-transfer catalysts (PTCs).     

Suzuki-Miyaura reactions of the soluble guanylate cyclase inhibitor NS2028: a non-product specific route to C-8 substituted analogues

Both soluble guanylate cyclase (sGC) inhibitors ODQ 1 and NS2028 2 are synthesized via improved protocols. In the former case treating 3,4-dihydroquinoxalin-2(1H)-one oxime 8, which can be prepared in two steps from 1,2-benzenediamine, with 1,1′-carbonyldiimidazole (CDI) gives the dihydro-ODQ 10 that in the presence of KMnO₄ oxidises to give ODQ 1 in an overall yield of 46% starting from 1,2-benzenediamine. In the latter case, the synthesis affords NS2028 2 from 2-amino-4-bromophenol 3 in three steps with an overall yield of 85% and avoids the need for chromatography. Furthermore, Suzuki-Miyaura reaction conditions are described that enable the preparation of 8-aryl and 8-heteroaryl derivatives of NS2028 directly from NS2028 2. Finally, demethylation of the 8-(methoxyphenyl) substituted analogues afforded the 8-(hydroxyphenyl) derivatives 40-42. All new products are fully characterised.