基于RELAP5的双功能液态锂铅实验包层模块安全分析

利用嵌入了液态锂铅（LiPb）的热工水力子模块的系统程序RELAP5/MOD3,对双功能液态锂铅（DFLL）实验包层模块（TBM）的安全特性进行评价。对DFLL-TBM及其辅助冷却系统的稳态运行工况、预期运行事件和相关事故工况进行了建模、计算和分析。计算结果表明,稳态运行时第一壁（FW）结构材料表面最高温度低于允许值550 ℃。事故工况下氦气泄漏引起的ITER真空室（VV）、窗口设备室（port cell）以及托卡马克冷却水系统大厅拱顶（TCWS vault）的增压均低于ITER要求的限值0.2 MPa。实验包层钢结构不会熔化且可通过辐射换热有效地导出衰变余热。DFLL-TBM的设计可满足ITER对其热工水力安全方面的要求。     

Numerical Study of High Heat Flux Performances of Flat-Tile Divertor Mock-ups with Hypervapotron Cooling Concept

The hypervapotron (HV), as an enhanced heat transfer technique, will be used for ITER divertor components in the dome region as well as the enhanced heat flux first wall panels. W-Cu brazing technology has been developed at SWIP (Southwestern Institute of Physics), and one W/CuCrZr/316LN component of 450 mm×52 mm×166 mm with HV cooling channels will be fabricated for high heat flux (HHF) tests. Before that a relevant analysis was carried out to optimize the structure of divertor component elements. ANSYS-CFX was used in CFD analysis and ABAQUS was adopted for thermal–mechanical calculations. Commercial code FE-SAFE was adopted to compute the fatigue life of the component. The tile size, thickness of tungsten tiles and the slit width among tungsten tiles were optimized and its HHF performances under International Thermonuclear Experimental Reactor (ITER) loading conditions were simulated. One brand new tokamak HL-2M with advanced divertor con?guration is under construction in SWIP, where ITER-like ?at-tile divertor components are adopted. This optimized design is expected to supply valuable data for HL-2M tokamak.     

Fabrication and high heat flux test of large mockups for ITER first wall semi-prototype

The main topic of an ITER blanket first wall procurement is to qualify whether each party has the key technology needed for the fabrication and joining of first wall components. A semi-prototype qualification project will be released requiring that the single components of a full-scale first wall must be fabricated and successfully pass high heat flux tests using a hypervapotron cooling channel. In this work, various mockup types have been modeled and fabricated to develop the joining technology for a semi-prototype. The semi-prototype, which has three double-fingered panels, is a scaled-down component of a full-size first wall. The standard or slit mockups with a 80 mm × 80 mm single beryllium tile joined to a CuCrZr heat sink were fabricated to qualify our HIP (Hot Isostatic Pressing) technology for the joining of semi-prototype. These standard mockups were installed to perform a high heat flux test in the Korea heat load test facility (KoHLT). For a preliminary test of a semi-prototype, thermo-hydraulic mockups of 710 mm × 100 mm were designed and fabricated to verify the Cu/SS cooling performance, such as hypervapotron. For the high heat flux test in our KoHLT facility, the normal cycle is based on an expected heat flux of 300 s in accordance with the ITER qualification specifications. These tests will be performed to qualify the joining technologies, which is required for an ITER blanket first wall and a semi-prototype.     

LOCA analysis for Korean helium cooled solid breeder TBM

One of the major ITER goals is test blanket module (TBM) program which is for the demonstration of the breeding capability that would lead to tritium self-sufficiency in a reactor and the extraction of high-grade heat suitable for electricity generation under the ITER fusion environment. While the engineering design of Korean helium cooled solid breeder (HCSB) TBM and its ancillary systems has been performed, a safety assessment on different possible accident scenarios should be carried out for the purpose of licensing. In this paper, accident analyses for several loss of coolant accident (LOCA) cases were performed in order to assess safety aspects of the TBM design using RELAP5/MOD3.2. Since the TBM forms a loop with helium cooling system (HCS) which is one of ancillary systems required for removing heat deposited in the TBM by neutron wall loading and surface heat flux from plasma, it is necessary to model the complete loop for accident analysis. In this study, the helium passage including the TBM and HCS was nodalized for each accident scenario. The TBM and HCS components were modeled as the associated heat structures provided by RELAP5 to include heat transfer across solid boundaries. Based on computational results it was found that current design of the TBM is robust from the safety point of view.     

Development of water-cooled solid breeder test blanket module in JAEA

One of the most important missions of ITER is to provide a test bed for breeding blanket modules, which are called as test blanket module (TBM). JAEA has been extensively developing a water-cooled solid breeder test blanket module (WCSB TBM) for ITER. JAEA developed fabrication technology of F82H rectangular cooling tubes, and has successfully fabricated the near-full scale first wall mock-up of WCSB TBM by hot isostatic press (HIP) technique, which is fully made of F82H. The mock-up has been high-heat flux tested in the DATS facility in JAEA, which is an ion beam test facility. The inlet temperature of the cooling water is about 280 °C with 15 MPa, which is almost the same as the WCSB TBM design conditions. The mock-up has endured a heat load of 0.5 MW/m², 30 s for 80 thermal cycles. Neither hot spots nor thermal degradation have been observed.     

Current status of accident analysis for Korean HCCR TBS

Korea has decided to test Helium Cooled Ceramic Reflector (HCCR) Test Blanket Module (TBM) in ITER and design of the TBM with its ancillary systems, i.e. Test Blanket System (TBS), is under progress. Since the TBM is operated at elevated temperature with high heat load, safety consideration is essential in design procedure. In this paper, preliminary accident analysis results for the current HCCR TBS design on selected scenarios are presented as an important part of safety assessments. To simulate transient thermo-hydraulic behavior, GAMMA-FR code which has been developed in Korea for fusion applications was used. The main cooling and tritium extraction circuit systems, as well as the TBM, were simulated and the main components in the TBS were modeled as the associated heat structures. The important accident scenarios were produced and summarized in the paper considering the HCCR TBS design and ITER conditions, which cover in-vessel Loss Of Coolant Accident (LOCA), in-box LOCA, ex-vessel LOCA, Loss Of Flow Accident (LOFA), Loss Of Heat Sink Accident (LOHSA) and purge pipe rupture case. The accident analysis based on the selected scenarios was performed and it was found that the current design of the HCCR TBS meets the thermo-hydraulic safety requirements.     

Assessment of thermo-mechanical behavior in CLAM steel first wall structures

The temperature and strain distributions of the mockup with distinct structural material (SS316L or China Low Activation Martensitic steel (CLAM)) in two-dimensional model were calculated and analyzed, based on a high heat flux (HHF) test recently reported with heat flux of 3.2 MW/m². The calculated temperature and strain results in the first wall (FW), in which SS316L is as the structural material, showed good agreement with HHF test. By substituting CLAM steel for SS316L the contrast analysis indicates that the thermo-mechanical property for CLAM steel is better than that of SS316 at the same condition. Furthermore, the thermo-mechanical behavior of the FW was analyzed under the condition of normal ITER operation combined effect of plasma heat flux and neutron heating.     

Preliminary design of a helium cooled molten lithium test blanket module for the ITER test in Korea

Through a consideration of the requirements for a DEMO-relevant blanket concept, Korea (KO) has proposed a He cooled molten lithium (HCML) blanket with ferritic steel (FS) as a structural material in the International Thermonuclear Experimental Reactor (ITER) program. The preliminary design and its performance of KO HCML test blanket module (TBM) are introduced in this paper. It uses He as a coolant at an inlet temperature of 300 °C and an outlet temperature up to 400 °C and Li is used as a tritium breeder by considering its potential advantages. Two layers of graphite are inserted as a reflector in the breeder zone to increase the tritium breeding ratio (TBR) and the shielding performances. A 3-D Monte Carlo analysis is performed with the MCCARD code for the neutronics and the total TBM power is designed to be 0.739 MW at a normal heat flux from the plasma side. From the analysis results with CFX-10 for the thermal-hydraulics, the He cooling path is determined and it shows that the maximum temperature of the first wall does not exceed 550 °C at the structural materials and the coolant velocities are 45 and 11.5 m/s in the first wall and breeding zone, respectively. The obtained temperature data is used in the thermal-mechanical analysis with ANSYS-10. The maximum von Mises equivalent stress of the first wall is 123 MPa and the maximum deformation of it is 3.73 mm, which is lower than the maximum allowable stress.     

Design analysis of the hinge support for the ITER vacuum vessel

In order to verify design feasibility and structural integrity of a hinge type support for the ITER VV support system, the design analysis has been performed in detail, which includes heat transfer, elastic stress and limit analyses. The structural analyses were performed to confirm the transfer of forces through the supporting structure and to determine the maximum allowable loads according to the RCC-MR. From the heat transfer analysis for VV baking stage, total heat flow into the support was obtained to confirm the thermal heat flux into the cryostat under baking condition. In addition, the design modification was also discussed to enhance the structural performance of the supporting system.     

Thermal analysis of new ITER FW and divertor design during VDE energy deposition

Further developments and investigations in the area of fusion energy devices require extensive and comprehensive computer simulations with great precision to evaluate reactor components behavior during normal and transient events. In this work we performed detailed study of the first wall (FW) subjected to high heat flux during a vertical displacement event (VDE) with various initial steady-state conditions and heat flux histories for the transient plasma energy deposition. We calculated the spatial temperature profile through out the entire module and the maximum surface temperature, as well as melting and vaporization thickness of Be surface during VDE and just before thermal quench (TQ). We further studied possible potential damage to plasma facing components (PFC) and structural materials for VDEs with higher energy loads than currently estimated.     

Damage and fatigue crack growth of Eurofer steel first wall mock-up under cyclic heat flux loads. Part 1: Electron beam irradiation tests

Recently, the idea of bare steel first wall (FW) is drawing attention, where the surface of the steel is to be directly exposed to high heat flux loads. Hence, the thermo-mechanical impacts on the bare steel FW will be different from those of the tungsten-coated one. There are several previous works on the thermal fatigue tests of bare steel FW made of austenitic steel with regard to the ITER application. In the case of reduced-activation steel Eurofer97, a candidate structural material for the DEMO FW, there is no report on high heat flux tests yet. The aim of the present study is to investigate the thermal fatigue behavior of the Eurofer-based bare steel FW under cyclic heat flux loads relevant to DEMO operation. To this end, we conducted a series of electron beam irradiation tests with heat flux load of 3.5 MW/m² on water-cooled mock-ups with an engraved thin notch on the surface. It was found that the notch root region exhibited a marked development of damage and fatigue cracks whereas the notch-free surface manifested no sign of crack formation up to 800 load cycles. Results of extensive microscopic investigation are reported.     

Model validation of GAMMA code with heat transfer experiment for KO TBM in ITER

By considering the requirements for a DEMO-relevant blanket concept, Korea (KO) has proposed a He cooled molten lithium (HCML) test blanket module (TBM) for testing in ITER. A performance analysis for the thermal–hydraulics and a safety analysis for the KO TBM have been carried out using a commercial CFD code, ANSYS-CFX, and a system code, GAMMA (GAs multicomponent mixture analysis), which was developed by the gas cooled reactor in Korea. To verify the codes, a preliminary study was performed by Lee using a single TBM first wall (FW) mock-up made from the same material as the KO TBM, ferritic martensitic steel, using a 6 MPa nitrogen gas loop. The test was performed at pressures of 1.1, 1.9 and 2.9 MPa, and under various ranges of flow rate from 0.0105 to 0.0407 kg/s with a constant wall temperature condition. In the present study, a thermal–hydraulic test was performed with the newly constructed helium supplying system, in which the design pressure and temperature were 9 MPa and 500 °C, respectively. In the experiment, the same mock-up was used, and the test was performed under the conditions of 3 MPa pressure, 30 °C inlet temperature and 70 m/s helium velocity, which are almost same conditions of the KO TBM FW. One side of the mock-up was heated with a constant heat flux of 0.3–0.5 MW/m² using a graphite heating system, KoHLT-2 (Korea heat load test facility-2). Because the comparison result between CFX 11 and GAMMA showed a difference tendency, the modification of heat transfer correlation included in GAMMA was performed. And the modified GAMMA showed the strong parity with CFX 11 calculation results.     

Korean high heat flux test facility by using electron beam system for ITER first wall semi-prototype

A Korean high heat flux test facility for the semi-prototype (SP) qualification of an ITER first wall (FW) will be constructed to evaluate the fabrication technologies required for the ITER FW, and the acceptance of these developed technologies will be established for the ITER FW manufacturing procedure. Korea participated in this qualification program, and is responsible for suitable arrangements for the heat flux test of our fabricated SPs. Qualification testing can be started provided that adequate quality and control measures are implemented and validated by the ITER Organization (IO). The controlling measures required for all heat flux tests shall be concrete and demonstrate the satisfaction of the IO test programs. Each country shall provide a test plan covering the quality and controlling measures in the high heat flux test facility to be implemented throughout the test program. Korean high heat flux testing for these ITER plasma facing materials will be performed by using a 60 kV electron beam and a power supply system of 300 kW, where the allowable target dimension is 70 cm × 50 cm in a vacuum chamber. In addition, this facility needs a cooling system for a high-temperature target and decontamination system for beryllium filtration.     

Neutronic analysis of ITER radial x-ray camera

The radial x-ray camera(RXC) is designed to measure the poloidal profile of plasma x-ray emission with high spatial and temporal resolution. The RXC diagnostic system consists of internal camera module and external camera module that view the core region and outer region through the vertical slots of the diagnostic first wall and diagnostics shield module of the equatorial port plug. To ensure the normal performance of the silicon photodiode array detectors of the cameras in the hard neutron irradiation environment in ITER tokamak, it is necessary to calculate neutron flux, radiation damage and the nuclear heating of the silicon photodiode array detectors and simulate the radiation maps of the range of RXC. This work estimated the nuclear environment of RXC based on Monte Carlo N-particle transport code, plasma scenarios of ITER tokamak and the RXC-integrated ITER CLITE model. The neutron flux of silicon photodiode array detectors and the lifetime of the silicon photodiode detector in the camera were calculated. The neutronic analysis results show that the shielding design has achieved the effect as expected and is able to guarantee the normal work of the detector during the ITER deuterium–deuterium phase without replacement, three detectors of the external camera can be operated during the whole deuterium–tritium phase without replacement.     

Qualification and post-mortem characterization of tungsten mock-ups exposed to cyclic high heat flux loading

In order to evaluate the option to start the ITER operation with a full tungsten (W) divertor, high heat flux tests were performed in the electron beam facility FE200, Le Creusot, France. Thereby, in total eight small-scale and three medium-scale monoblock mock-ups produced with different manufacturing technologies and different tungsten grades were exposed to cyclic steady state heat loads. The applied power density ranges from 10 to 20 MW/m² with a maximum of 1000 cycles at each particular loading step. Finally, on a reduced number of tiles, critical heat flux tests in the range of 30 MW/m² were performed.Besides macroscopic and microscopic images of the loaded surface areas, detailed metallographic analyses were performed in order to characterize the occurring damages, i.e., crack formation, recrystallization, and melting. Thereby, the different joining technologies, i.e., hot radial pressing (HRP) vs. hot isostatic pressing (HIP) of tungsten to the Cu-based cooling tube, were qualified showing a higher stability and reproducibility of the HIP technology also as repair technology. Finally, the material response at the loaded top surface was found to be depending on the material grade, microstructural orientation, and recrystallization state of the material. These damages might be triggered by the application of thermal shock loads during electron beam surface scanning and not by the steady state heat load only. However, the superposition of thermal fatigue loads and thermal shocks as also expected during ELMs in ITER gives a first impression of the possible severe material degradation at the surface during operational scenarios at the divertor strike point.     

Transient thermal hydraulic modeling and analysis of ITER divertor plate system

A mathematical model has been developed/updated to simulate the steady state and transient thermal-hydraulics of the International Thermonuclear Experimental Reactor (ITER) divertor module. The model predicts the thermal response of the armour coating, divertor plate structural materials and coolant channels. The selected heat transfer correlations cover all operating conditions of ITER under both normal and off-normal situations. The model also accounts for the melting, vaporization, and solidification of the armour material. The developed model is to provide a quick benchmark of the HEIGHTS multidimensional comprehensive simulation package. The present model divides the coolant channels into a specified axial regions and the divertor plate into a specified radial zones, then a two-dimensional heat conduction calculation is created to predict the temperature distribution for both steady and transient states. The model is benchmarked against experimental data performed at Sandia National Laboratory for both bare and swirl tape coolant channel mockups. The results show very good agreements with the data for steady and transient states. The model is then used to predict the thermal behavior of the ITER plasma facing and structural materials due to plasma instability event where 60 MJ/m² plasma energy is deposited over 500 ms. The results for ITER divertor response is analyzed and compared with HEIGHTS results.     

Design optimization of first wall and breeder unit module size for the Indian HCCB blanket module

The Indian test blanket module(TBM) program in ITER is one of the major steps in the Indian fusion reactor program for carrying out the RD activities in the critical areas like design of tritium breeding blankets relevant to future Indian fusion devices(ITER relevant and DEMO).The Indian Lead–Lithium Cooled Ceramic Breeder(LLCB) blanket concept is one of the Indian DEMO relevant TBM,to be tested in ITER as a part of the TBM program.Helium-Cooled Ceramic Breeder(HCCB) is an alternative blanket concept that consists of lithium titanate(Li_2TiO_3) as ceramic breeder(CB) material in the form of packed pebble beds and beryllium as the neutron multiplier.Specifically,attentions are given to the optimization of first wall coolant channel design and size of breeder unit module considering coolant pressure and thermal loads for the proposed Indian HCCB blanket based on ITER relevant TBM and loading conditions.These analyses will help proceeding further in designing blankets for loads relevant to the future fusion device.     

Nuclear Analysis of an ITER Blanket Module

ITER blanket system is the reactor’s plasma-facing component, it is mainly devoted to provide the thermal and nuclear shielding of the Vacuum Vessel and external ITER components, being intended also to act as plasma limiter. It consists of 440 individual modules which are located in the inboard, upper and outboard regions of the reactor. In this paper attention has been focused on to a single outboard blanket module located in the equatorial zone, whose nuclear response under irradiation has been investigated following a numerical approach based on the Monte Carlo method and adopting the MCNP5 code. The main features of this blanket module nuclear behaviour have been determined, paying particular attention to energy and spatial distribution of the neutron flux and deposited nuclear power together with the spatial distribution of its volumetric density. Moreover, the neutronic damage of the structural material has also been investigated through the evaluation of displacement per atom and helium and hydrogen production rates. Finally, an activation analysis has been performed with FISPACT inventory code using, as input, the evaluated neutron spectrum to assess the module specific activity and contact dose rate after irradiation under a specific operating scenario.     

Overview of Helium Cooled Ceramic Reflector Test Blanket Module development in Korea

Korea plans to install and test Helium Cooled Ceramic Reflector (HCCR) Test Blanket Module (TBM) in the ITER, because the HCCR blanket concept is one of options of the DEMO blanket. Currently, many design and R&D activities have been performed to develop the Korean HCCR TBM. An integrated design tool for a fusion breeder blanket has been developed based on nuclear technologies including a safety analysis for obtaining a license for testing in the ITER. A half-scale sub-module mockup of the first wall with the manifold was fabricated, and the manufacturability and thermo-hydraulic performances were evaluated. High heat load and helium cooling test facilities have been constructed. Next, the recent status of TBM material development in Korea was introduced including Reduced Activation Ferritic Martensitic (RAFM) steel, lithium ceramic pebbles and silicon carbide (SiC) coated graphite pebbles. Several fabrication methods of RAFM steel, lithium ceramic pebbles, and silicon carbide coating on graphite pebbles were investigated. Recent design and R&D progress on these areas are introduced here.