Pressureless sintered Al2O3–SiC nanocomposites

Al₂O₃ + 5 vol% SiC composite ceramics were prepared via a conventional powder processing route followed by pressureless sintering. Commercially available Al₂O₃ and SiC powders were milled together in an aqueous suspension. The slurry was freeze granulated, and green bodies were obtained by cold isostatic pressing of the granules. Pressureless sintering was carried out in a nitrogen atmosphere at 1750 and 1780 °C. Near full density (>99%) was achieved at 1780 °C. Densification at the lower sintering temperature was promoted by smaller additions of MgO. Vickers hardness and indentation fracture toughness varied around 18 GPa and 2.3 MPa m^1/2 after sintering at 1780 °C. Transmission electron microscopy revealed that the SiC particles were located predominantly to the interior of the matrix grains and well distributed throughout the composite microstructures. The intragranular particles had sizes in the range 50–200 nm while the intergranular particles were larger, typically 200–500 nm in diameter.     

Multiferroic ceramics in BaO–Y2O3–Fe2O3–Nb2O5 system

Multiferroic ceramics in BaO–Y₂O₃–Fe₂O₃–Nb₂O₅ system were synthesized and their dielectric, ferroelectric and magnetic properties were evaluated. XRD results showed that the ceramic composite consists of a major phase of tetragonal tungsten bronze structured Ba₂YFeNb₄O₁₅, and minor phases of monoclinic YNbO₄ and hexagonal Ba₃Fe₂Nb₆O₂₁. Three dielectric relaxations were observed in the temperature range from 125 to 575 K. The relaxor dielectric behavior in the temperature range from 125 to 350 K was attributed to the random occupation of Fe³⁺ and Nb⁵⁺ ions at B site of the tungsten bronze structure. The electrode polarization and the inhomogeneous structure contributed to the high-temperature and middle-temperature dielectric relaxations, respectively. Both the ferroelectric hysteresis loop and the magnetic hysteresis loop were measured, which suggested that the synthesized ceramic composite was a promising candidate of multiferroics.     

CMAS (CaO–MgO–Al2O3–SiO2) resistance of Y2O3-stabilized ZrO2 thermal barrier coatings with Pt layers

Calcium–magnesium–alumina–silicate (CMAS) corrosion significantly affects the durability of thermal barrier coatings (TBCs). In this study, Y₂O₃ partially stabilized ZrO₂ (YSZ) TBCs are produced by electron beam-physical vapor deposition, followed by deposition of a Pt layer on the coating surfaces to improve the CMAS resistance. After exposure to 1250 °C for 2 h, the YSZ TBCs were severely attacked by molten CMAS, whereas the Pt-covered coatings exhibited improved CMAS resistance. However, the Pt layers seemed to be easily destroyed by the molten CMAS. With increased heat duration, the Pt layers became thinner. After CMAS attack at 1250 °C for 8 h, only a small amount of Pt remained on the coating surfaces, leading to accelerated degradation of the coatings. To fully exploit the protectiveness of the Pt layers against CMAS attack, it is necessary to improve the thermal compatibility between the Pt layers and molten CMAS.     

Spinelisation and properties of Al2O3–MgAl2O4–C refractory: Effect of MgO and Al2O3 reactants

The effect of particle size of MgO and Al₂O₃ on the spinel formation associated with permanent linear change on reheating (PLCR) and microstructure of Al₂O₃–MgAl₂O₄–C refractory is investigated as a function of heating cycle at 1600 °C with 2 h holding at each cycle. It was found that rate of spinel formation and associated volume expansion is very much dependent on the reactivity and particle size of the reactant. When the reactants are very fine and reactive there is considerable amount of spinel formation, whereas coarser reactants with lower reactivity show negligible formation of spinel phase and associated expansion. Magnesia and alumina with moderate reactivity develops optimum PLCR of the refractory. It continuously increases with the number of heating cycles. The SEM photomicrographs show that in Al₂O₃–MgAl₂O₄–C refractory the spinel phase is formed in between the calcined bauxite grain and the EDX analysis indicates that the spinel phase formed is stoichiometric in nature.     

Microwave dielectric characteristics of Nb2O5-added 0.9Al2O3–0.1TiO2 ceramics

The sintering characteristics, phase composition, and microwave dielectric properties of Nb₂O₅-added 0.9Al₂O₃–0.1TiO₂ ceramics sintered at 1300–1500 °C have been investigated. Results show that Nb⁵⁺ and Al³⁺ can co-substitute for Ti⁴⁺ and form Ti_0.8Al_0.1Nb_0.1O₂, which can lower effectively the sintering temperature, and improve the quality factor of 0.9Al₂O₃–0.1TiO₂ ceramics.     

钛合金熔炼用Y2O3–Al2O3–MgO–CaO系耐火材料的设计与制备

坩埚耐火材料对钛合金熔炼的质量非常重要,为开发高性能新型坩埚材料,以工业Y₂O₃和Al₂O₃–MgO–CaO系粉末(AMC)为原料,制备出Y₂O₃–Al₂O₃–MgO–CaO系复合耐火材料,研究了烧结温度(1 500℃、1 600℃)和AMC含量(0、25%、50%、75%和100%,质量分数)对所制备耐火材料的物相组成、烧结性能(线收缩率、体积收缩率、显气孔率、体积密度)、常温耐压强度、抗热震性能和显微结构的影响。结果表明：相对于Y₂O₃和AMC材料,复合材料的性能均有所提高;提高烧结温度,其性能更佳;且随着AMC含量的提高,复合材料的线收缩率、体积收缩率、体积密度和常温耐压强度随之增大,显气孔率降低;当AMC的质量含量为75%时,1 500℃烧结3 h制得复合材料的综合性能最优,其显气孔率为4.37%,常温耐压强度为274.99 MPa,3次水冷热震后残余强度为16...     

Effects of liquid phases on densification of TiO2-doped Al2O3–ZrO2 composite ceramics

This study investigated the densification behaviors and microstructural evolution of Al₂O₃–ZrO₂ (3Y) composite ceramics doped with four different amounts of TiO₂ (0, 1, 4, and 8 wt%; denoted as 0T, 1T, 4T, and 8T, respectively) to clarify the effect of TiO₂ dopants on densification. The shrinkage rate during densification increased with the increase in the amount of TiO₂. The development of grain boundary feature was also examined. The undoped ceramic showed clean grain boundaries. Thin liquid grain boundary phases were observed in 1T, whereas large liquid phases were found on the grain boundary and at the junction pockets in 4T and 8T. The results were discussed in terms of the relationship between densification and grain boundary feature.     

Low temperature sintering and microwave dielectric properties of CaSiO3–Al2O3 ceramics for LTCC applications

The effects of CuO, Li₂CO₃ and CaTiO₃ additives on the densification, microstructure and microwave dielectric properties of CaSiO₃–1 wt% Al₂O₃ ceramics for low-temperature co-fired applications were investigated. With a single addition of 1 wt% Li₂CO₃, the CaSiO₃–1 wt% Al₂O₃ ceramic required a temperature of at least 975 °C to be dense enough. Large amount addition of Li₂CO₃ into the CaSiO₃–1 wt% Al₂O₃ ceramics led to the visible presence of Li₂Ca₃Si₆O₁₆ and Li₂Ca₄Si₄O₁₃ second phases. Fixing the Li₂CO₃ content at 1 wt%, a small amount of CuO addition significantly promoted the sintering process and lowered the densification temperature to 900 °C whereas its addition deteriorated the microwave dielectric properties of CaSiO₃–1 wt% Al₂O₃ ceramics. Based on 10 wt% CaTiO₃ compensation in temperature coefficient, good microwave dielectric properties of ε_r=8.92, Q×f=19,763 GHz and τ_f=−1.22 ppm/°C could be obtained for the 0.2 wt% CuO and 1.5 wt% Li₂CO₃ doped CaSiO₃–1 wt% Al₂O₃ ceramics sintered at 900 °C. The chemical compatibility of the above ceramics with silver during the cofiring process has also been investigated, and the result showed that there was no chemical reaction between silver and ceramics, indicating that the as-prepared composite ceramics were suitable for low-temperature co-fired ceramics applications.     

Low temperature sintering and microwave dielectric properties of Li2ZnTi3O8 ceramics doped with ZnO–La2O3–B2O3 glass

Li₂ZnTi₃O₈ ceramics doped with ZnO–La₂O₃–B₂O₃ glass were prepared by the conventional solid-state ceramic route. The effects of the ZnO–La₂O₃–B₂O₃ glass on the sintering temperature, phase composition, microstructure and microwave dielectric properties of Li₂ZnTi₃O₈ ceramics were investigated. The addition of ZLB glass can reduce the sintering temperature of Li₂ZnTi₃O₈ ceramic from 1075 °C to 925 °C without obvious degradation of the microwave dielectric properties. Only a single phase Li₂ZnTi₃O₈ with cubic spinel structure is formed in Li₂ZnTi₃O₈ ceramic with ZLB addition sintered at 925 °C. Typically, 1.0 wt% ZLB-doped Li₂ZnTi₃O₈ ceramic sintered at 925 °C can reach a maximum relative density of 95.8% and exhibits good microwave dielectric properties of ε_r=24.34, Q×f=41,360 GHz and τ_f=−13.4 ppm/°C. Moreover, this material is compatible with Ag electrode, which makes it a promising candidate for LTCC application.     

Influence of Al2O3 whisker concentration on flexural strength of Al2O3(w)–ZrO2 (TZ-3Y) composite

On investigating the possibility of using alumina whisker reinforced 3 mol% Yttria stabilized Tetragonal Zirconia (TZ-3Y) composite for bioceramic applications, presented here is the influence of varying whisker concentration (2, 5, 10, 15 and 20 wt%) on flexural strength of the composite. Whiskers of hydrothermally synthesized Ammonium Aluminum Carbonate Hydroxide (AACH) were used for composite synthesis. These whiskers transformed in situ into alumina during sintering. It was found that with addition of alumina whiskers, strength was increased and reached a maximum value of 1212±60 MPa and 1325±65 MPa, in pure and 1 wt% CTAB added samples respectively, at a concentration of 10 wt% Al₂O₃ whiskers. The strength values of the synthesized composite can compete well with commercially available materials for dental applications.     

Bi2O3对K2O–B2O3–SrO–Al2O3–Nb2O5–SiO2玻璃陶瓷介电储能性能的影响

随着电力电子系统的不断发展,高功率脉冲电容器的需求增多。电介质电容器因具有放电功率大、充放电速度快及性能稳定等优点,在电力系统、电子器件、脉冲电源等方面发挥着重要作用,广泛应用于民用领域及军事领域。通过熔融压延制备玻璃基体,采用可控结晶工艺研究了不同含量的Bi₂O₃ (x=0.0%、1.0%、2.0%、4.0%,摩尔分数)对K₂O–B₂O₃–Sr O–Al₂O₃–Nb₂O₅–SiO₂玻璃陶瓷物相演化、微观结构、介电和储能性能的影响。在该玻璃陶瓷中,KSr₂Nb₅O₁₅为主要析出晶相,当Bi₂O₃的加入量为x=2.0%(摩尔分数)时,热处理温度为950℃时,玻璃陶瓷样品的储能密度最大可达到1.27 J/cm³,室温下介电常数可达342,是热处...     

Study of AC electrical properties of V2O5–P2O5–B2O3–Dy2O3 glasses

The AC conductivity of glass samples of composition 60V₂O₅–5P₂O₅–(35−x)B₂O₃–xDy₂O₃, 0.4≤x≤1.2 has been analyzed. The samples were prepared by the usual melt-quench technique. The prepared compounds were analyzed by X-ray diffraction (XRD) and thermo gravimetric–differential thermal analysis (TG/DTA). The activation energies were evaluated using glass transition temperature (T_g) and peak temperature of crystallization (T_c) from TG/DTA. The dependence of activation energy on composition was discussed. The electrical conductance and capacitance were measured over a frequency range of 20 Hz to 1 MHz and a temperature range of 303–473 K; these reveal semiconducting features based predominantly on an ionic mechanism. The dielectric and complex-impedance response of the sample is discussed. The relaxation time was found to increase with increasing temperature. Jonscher's universal power law is applied to discuss the conductivity. The electrode polarization was found to be negligible and confirmed from electrical modulus.     

Crystallization behavior and properties of K2O–CaO–Al2O3–SiO2 glass-ceramics

In order to obtain high-strength anorthite glass-ceramics, K₂O–CaO–Al₂O₃–SiO₂ quaternary glass and relevant glass-ceramics were prepared and investigated. The results show that anorthite along with kalsilite or leucite was precipitated from the parent glass. Kalsilite crystals were formed firstly and then converted into leucite through reacting with SiO₂ in the glass phase. The morphology of the crystals was dependent on the heat-treatment temperature. Column crystals were transformed into fine granular grains when the sintering temperature changed from 900 °C to 1100 °C. The activation energy (E_α) and avrami constant (n) were also calculated as 463.81 KJ/mol and 3.74 respectively, indicating that bulk nucleation and three-dimensional crystal growth were the dominating mechanisms in the temperature range 1000–1100 °C. The maximum value of the flexural strength for the glass-ceramics containing leucite was 248 MPa and the coefficient of thermal expansion (CTE) was in the range 5.69~11.94×10⁻⁶ K⁻¹. The leucite is the main reason for the high CTEs and high flexural strength of glass-ceramics.     

Al2O3-3Al2O3·2SiO2-ZrO2耐火材料的相组成

Al2O3-SiO2-ZrO2系耐火材料应用范围广,特别被用作陶瓷辊,具有力学强度高、抗热震性能优良、耐碱类化合物侵蚀和高温蠕变率低的特性。Al2O3-SiO2-ZrO2系耐火材料性能很大程度上取决于其结晶相和玻璃相的总量和化学成分,采用定量XRPD和XRF研究了原料中Al2O3/SiO2比和氧化铝颗粒尺寸分布对结晶相和玻璃相的总量及其化学成分的影响。耐火材料由莫来石、刚玉、ZrO2的多晶体和总量各异的玻璃相组成。莫来石含量及其晶胞参数和成分随烧成温度改变,但主要受原料中Al2O3/SiO2比的影响。     

Fabrication of rigid media tube filter bound with aluminum borate using Al2O3–B2O3–MgO frit for filtration of molten aluminum

We performed a study of a tube filter binding agent for molten aluminum (rigid media tube filter, RMF). In this study, we examined the formation mechanism of aluminum borate (9Al₂O₃·2B₂O₃; 9A2B) from Al₂O₃–B₂O₃–MgO frit composition, which used MgO instead of CaO in the Al₂O₃–B₂O₃–CaO frit in our previous report. The results indicated that crystallization of 9A2B is easier in Al₂O₃–B₂O₃–MgO compared to Al₂O₃–B₂O₃–CaO, in that crystals are formed with only a heating process, and the amount of crystallization increases depending on the calcination temperature and the heat load over the retention time. A tube filter made of Al₂O₃–B₂O₃–MgO frit contained a larger amount of 9A2B crystals and therefore its strength did not deteriorate until a very high temperature of 1200 °C was reached, and its coefficient of thermal expansion was low. This is an advantageous property for RMF used under constraints and high temperatures. In addition, when the amount of 9A2B crystal formation increases, the wettability of molten aluminum decreases, and it becomes more difficult for molten aluminum to impregnate the filter material, but we found that corrosion resistance was high.     

Synthesis and luminescence of Y2O3:Eu inorganic–organic hybrid nanostructures with thenoyltrifluoroacetone

Cubic Y₂O₃:Eu³⁺ nanoparticles with a size about 32 nm were synthesized using a facile hydrothermal method followed by an annealing process. As expected, the Y₂O₃:Eu³⁺ nanoparticles had a broad Eu–O excitation band ranging from 200 nm to 285 nm peaking at about 260 nm. The Y₂O₃:Eu³⁺ nanoparticles were then used to fabricate the inorganic–organic hybrid nanostructures with thenoyltrifluoroacetone (TTA). The Y₂O₃:Eu³⁺–TTA hybrid nanostructures exhibited a new strong excitation band ranging from 280 nm to 390 nm peaking at about 368 nm. This new excitation band was attributed to the energy transfer mechanism of the Y₂O₃:Eu³⁺–TTA hybrid system. It is interesting to note that this energy transfer mechanism had a close interaction with the Eu–O excitation of Y₂O₃:Eu³⁺ nanoparticles. The phase structures, chemical bonding information, microstructural characteristics and luminescence properties were investigated.     

Densification and characterization of SiO2B2O3CaOMgO glass/Al2O3 composites for LTCC application

A glass/ceramic composite using lead-free low melting glass (SiO₂B₂O₃CaOMgO glass) with Al₂O₃ fillers was investigated. X-ray diffraction analysis revealed that the anorthite and cordierite phase appeared in the sintered composites. The dilatometric analysis showed that the onset of shrinkage took place at ∼624 °C for all the samples and the onset temperature was independent on the content of glass. The low melting glass significantly promoted densification of the composites and lowered the sintering temperature to ∼875 °C. The addition of 50 wt% glass sintered at 875 °C showed ε_r of 7.3, tan δ of 1.15×10⁻³, TEC of 5.41 ppm/°C, thermal conductivity of 3.56 W/m °C, and flexural strength of 184 MPa. The results showed that the SiO₂B₂O₃CaOMgO glass/Al₂O₃ composites were strong potential candidates for low temperature cofired ceramic substrate applications.     

Compressive creep behavior of spark plasma sintered La2O3–YSZ composite

The present paper describes compressive creep behavior of cubic 8 mol% yttria stabilized zirconia+10 mol% La₂O₃ (fabricated by Spark Plasma Sintering) in the temperature range of 1300–1330 °C at a stress level of 45–78 MPa in vacuum. The pre- and post-creep microstructures, relative magnitudes of the stress exponent (n=1.7–2.1) and the activation energy (540–580 kJ/mol) suggest that grain boundary sliding aided by inter-diffusion of La and Zr leading to the formation of pyrochlore La_1.6Y_0.4Zr₂O₇ phase at the grain boundaries during creep is the active creep mechanism in this composite.     

多组元BaO–SrO–CaO–MgO–Al2O3–2SiO2环境障涂层的制备与抗CaO–MgO–Al2O3–SiO2腐蚀性能

采用固相法制备不同摩尔 Ba、Sr、Ca、Mg 配比的 Ba O–Sr O–Ca O–Mg O–Al₂O₃–SiO₂ （BSCMAS）陶瓷材料,研究多组元陶瓷的制备工艺、显微结构及其抗 CMAS 腐蚀性能。结果表明：通过调控 MgO 的含量,在 1 400 ℃条件下制备了Ba_0.3Sr_0.3Ca_0.35Mg_0.05Al₂Si₂O₈ (B_0.3S_0.3C_0.35M_0.05AS)单相多组元陶瓷材料。在 1 250、1 300 ℃和 1 350 ℃对 B_0.3S_0.3C_0.35M_0.05AS 进行 CMAS 腐蚀实验,相比于 Ba_0.5Sr_0.5Al     

Al2O3/Fe2O3吸附剂脱除硫化氢的性能

采用共沉淀法制备了氧化铝改性的氧化铁吸附剂,并采用比表面积(BET)、X射线衍射(XRD)技术对吸附剂进行了表征。在固定吸附床上,考察了制备条件及吸附条件对吸附剂脱除硫化氢性能的影响。结果表明,引入氧化铝能显著提高氧化铁对硫化氢的吸附净化能力。氧化铁与氧化铝质量比为1∶0.5,造孔剂十六烷基三甲基溴化铵(CTAB)质量分数为2%,焙烧温度500℃时,采用共沉淀法的负载氧化铝吸附剂的吸附效果最好。在气速20 mL/min,吸附温度80℃时,脱硫率和穿透硫容可分别达到99.3%和105 mg/g,其穿透硫容比未经改性的活性氧化铁提高了49.8 mg/g。