New approach for the preparation of nanoporous polyorganosilicate low‐k films

The distribution of pores and the mechanical properties of materials are the key factors in preparing satisfactory low‐k films. In the present study, a kind of silsesquioxane‐polyethylene glycol (SSQ‐PEG) was synthesized and used as a template to make the distribution of pores more even in the low‐k films. The crosslinking density of films could be adjusted by the sol‐gel of tetramethoxysilane/dimethoxydimethylsilane with various proportions. The porosity of films could also be adjusted with different proportions of pendant PEG chains introduced. A dielectric constant as low as 2.1 had been achieved for nanoporous polyorganosilicate films with good tenacity. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1238–1243, 2007     

Rice bran‐filled biodegradable low‐density polyethylene films: Development and characterization for packaging applications

Rice bran was incorporated into low‐density polyethylene (LDPE) at different concentrations by compounding in a twin‐screw extruder and blown into films of uniform thickness. The rice bran incorporation influenced physical, mechanical, barrier, optical, thermal properties, and biodegradation of LDPE. The mechanical and optical properties decreased as the percentage of rice bran increased. The effect of rice bran on the morphology of LDPE blends was examined using scanning electron microscopy. Oxygen transmission rate and water vapor transmission rate increased with the increased content of rice bran. Addition of rice bran did not alter the melting temperature (T_m) of the blends; however the thermal stability decreased, while glass transition temperature (T_g) increased. Kinetics of thermal degradation was also investigated and the activation energy for thermal degradation indicated that for up to 10% filler addition, the dispersion and interfacial adhesion of rice bran particles in LDPE was good. Aerobic biodegradation tests using municipal sewage sludge and biodegradation studies using specific microorganism (Streptomyces species) revealed that the films are biodegradable. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4514–4522, 2006     

Formation of nanoporous poly(methyl silsesquioxane) thin films using adamantane for low‐k application

Nanoporous poly(methyl silsesquioxane) PMSSQ thin films for low‐k application have been prepared using chemically attached adamantylphenols as pore generating materials (porogen). To obtain the mechanically stable porous structure, multifunctional 1,2‐bistrimethoxysilylethane (BTMSE) was employed in addition to methyltrimethoxysilane as a main matrix material. From the decomposition of porogen, confirmed by FTIR and TGA, the nanoporous thin films containing pores less than 5 nm, which are characterized using sorption analysis, were successfully achieved. The dielectric constant was significantly decreased to 1.9, while maintaining the stable mechanical properties with the elastic modulus of 3.7 GPa measured by a nanoindenter. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Stress relaxation in low‐shrink‐force polyolefin films

The morphology and stress relaxation of coextruded five‐layer LLDPE (linear low‐density polyethylene)/EVA (ethylene‐vinyl‐acetate) copolymer films were studied. Increasing VA (vinyl acetate) content in EVA causes a decrease of shrink tension in the films, which can be explained by a decrease in amount of crystallinity. The relaxation time spectrum of the coextruded crosslinked LLDPE/EVA films is similar to the relaxation time spectrum of crosslinked LLDPE film at room temperature. However, at elevated temperatures, an additional peak appears on the spectrum of coextruded film. The cause of this peak is temperature‐ and stress‐induced recrystallization of EVA during the relaxation test. This recrystallization was confirmed with DSC and wide angle X‐ray analysis. Polym. Eng. Sci. 44:1716–1720, 2004. © 2004 Society of Plastics Engineers.     

Modification of high‐performance polymer composite through high‐energy radiation and low‐pressure plasma for aerospace and space applications

In this investigation, attempts are made to modify a high‐performance polymer such as polybenzimidazole (PBI) (service temperature ranges from ?260°C to +400°C) through high‐energy radiation and low‐pressure plasma to prepare composite with the same polymer. The PBI composites are prepared using an ultrahigh temperature resistant epoxy adhesive to join the two polymer sheets. The service temperature of this adhesive ranges from ?260°C to +370°C, and in addition, this adhesive has excellent resistance to most acids, alkalis, solvents, corrosive agents, radiation, and fire, making it extremely useful for aerospace and space applications. Prior to preparing the composite, the surface of the PBI is ultrasonically cleaned by acetone followed by its modification through high‐energy radiation for 6 h in the pool of a SLOWPOKE‐2 (safe low power critical experiment) nuclear reactor, which produces a mixed field of thermal and epithermal neutrons, energetic electrons, and protons, and γ‐rays, with a dose rate of 37 kGy/h and low‐pressure plasma through 13.56 MHz RF glow discharge for 120 s at 100 W of power using nitrogen as process gas, to essentially increase the surface energy of the polymer, leading to substantial improvement of its adhesion characteristics. Prior to joining, the polymer surfaces are characterized by estimating surface energy and electron spectroscopy for chemical analysis (ESCA). To determine the joint strength, tensile lap shear tests are performed according to ASTM D 5868–95 standard. Another set of experiments is carried out by exposing the low‐pressure plasma‐modified polymer joint under the SLOWPOKE‐2 nuclear for 6 h. Considerable increase in the joint strength is observed, when the polymer surface is modified by either high‐energy radiation or low‐pressure plasma. There is further significant increase in joint strength, when the polymer surface is first modified by low‐pressure plasma followed by exposing the joint under high‐energy radiation. To simulate with spatial conditions, the joints are exposed to cryogenic (?196°C) and high temperatures (+300°C) for 100 h. Then, tensile lap shear tests are carried out to determine the effects of these environments on the joint strength. It is observed that when these polymeric joints are exposed to these climatic conditions, the joints could retain their strength of about 95% of that of joints tested under ambient conditions. Finally, to understand the behavior of ultrahigh temperature resistant epoxy adhesive bonding of PBI, the fractured surfaces of the joints are examined by scanning electron microscope. It is observed that there is considerable interfacial failure in the case of unmodified polymer‐to‐polymer joint whereas surface‐modified polymer essentially fails cohesively within the adhesive. Therefore, this high‐performance polymer composite could be highly useful for structural applications in space and aerospace. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1959–1967, 2006     

Hyperbranched polymer for light‐emitting applications

A light‐emitting partially conjugated hyperbranched polymer (2,5‐dimethoxy‐substituted hyperbranched poly(p‐phenylene vinylene), MOHPV) based on rigid fluorescent conjugated segments, 2,5‐dimethoxy‐substituted distyrylbenzene (a derivative of oligo‐poly(p‐phenylene vinylene)), and flexible non‐conjugated spacers, trioxymethylpropane, was synthesized via an A₂ + B₃ approach. The weight‐average molecular weight was 2.48 × 10⁴ g mol^?1. The introduction of two methoxy groups into central rings of the oligo‐poly(p‐phenylene vinylene) imparted to MOHPV better solubility in common organic solvents and processability than its analogues reported in our previous work, especially the fully conjugated hyperbranched polymers. The effect of the molar ratio of monomer A₂ to monomer B₃ on the molecular weight and molecular weight distribution was investigated. A single‐layer light‐emitting diode was fabricated employing MOHPV as an emitter. A double‐layer light‐emitting diode was also fabricated by doping an electron transport material, 2‐(4‐biphenylyl)‐5‐phenyl‐1,3,4‐oxadiazole, into the emitting layer and inserting a thin layer of tri(8‐hydroxyquinoline)aluminium as electron‐transporting/hole‐blocking layer. A maximum luminance of 1500 cd m^?2 at 12 V and a maximum electroluminescence efficiency of 1.38 cd A^?1 at 14 mA cm^?3, which are approximately 43.5 and 12.9 times greater, respectively, than those of the single‐layer device, were achieved. The synthetic simplicity, excellent solubility and solution processability, and less of a propensity to aggregation make MOHPV a novel type of emitter for polymer light‐emitting displays. Copyright © 2010 Society of Chemical Industry     

Biodegradation of low‐density polyethylene‐banana starch films

Films were prepared by extrusion using acetylated and oxidized banana starches at different concentrations mixed with low‐density polyethylene, and their biodegradation (buried in soil) at different storage times was studied. Morphological, thermal, and mechanical characteristics of the films after degradation were tested. Films made of acetylated banana starch degraded most rapidly and those prepared with oxidized starch had the slowest degradation time. The type of chemically modified starch plays an important role in degradation of film. Burying the films produced a decrease in degradation temperature at the longest storage time, and there was a longer interval in the films prepared with native banana starch, followed by those made of acetylated starch. The buried in soil films had a broad phase transition and, consequently, an increase in enthalpy. This is due to degradation of amorphous starch zones with an increase in the crystallinity. Electron scanning microscopy analysis revealed greater degradation at longer storage time and a more marked effect in the films made of modified banana starch. Mechanical properties of the films were affected by degradation, and these varied depending on the modified banana starch used. The use of biodegradable polymers such as chemically modified banana starch might be feasible for making films with a high rate of degradation. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Aryl phosphate ester fire‐retardant additive for low‐smoke vinyl applications

Additives that act as flame retardants can contribute significantly to smoke generation because they decrease the efficiency of the fuel source and, as a result, create a sooty combustion. Work on a new phosphate ester material has shown interesting results and synergies that complement both flame retardancy and low smoke generation in flexible vinyl compositions. This new proprietary aryl phosphate was examined in both neat and blended systems and compared to other typical phosphate ester fire‐retardant (FR) compounds for vinyl. Additionally, the flammability and smoke effects were measured with and without other common vinyl FR additives (zinc borate and ammonium octamolybdate). J. Vinyl Addit. Technol. 10:187–192, 2004. © 2004 Society of Plastics Engineers.     

Novel polymer aids for low‐grade oil sand ore processing

In the present study, a hybrid Al(OH)₃‐polyacrylamide (Al‐PAM) was synthesized and used in combination with a partially hydrolyzed polyacrylamide (HPAM) to process a low‐grade oil sand ore. It was found that Al‐PAM was capable to improve bitumen froth quality and tailings settling. But it led to deterioration in bitumen recovery due to the formation of large bitumen lumps during the bitumen extraction process. To resolve this problem, HPAM was added in combination with Al‐PAM as a dual system. The use of the dual system at a low dosage achieved a holistic improvement in bitumen recovery, froth quality, and tailings settling. To understand the role of Al‐PAM and the dual system in the bitumen extraction process, bitumen‐clay, bitumen‐bitumen, and clay‐sand interaction and adhesion forces were directly measured using an atomic force microscope (AFM). The measured forces indicate that bitumen recovery and tailings settling are controlled by the colloidal interaction and adhesion forces between the oil sand components.     

Solution processed low‐k dielectric core‐shell nanoparticles for additive manufacturing of microwave devices

This study introduces a new core‐shell structured polytetrafluoroethylene (PTFE)/polyimide (PI) nanoparticle for additive manufacturing of microwave substrates. Materials were synthesized using a solution processed method through the electrostatic interaction between PTFE with negative potential and poly(amic acid) salt (PAAS, a PI precursor) with positive potential followed by the thermal imidization of PAAS. Microscopic studies by transmission electron microscopy, scanning electron microscopy, and atomic force microscopy confirmed the formation of core‐shell nanoparticles, a porous material network, and a reduction of surface roughness upon imidization. In addition to excellent high temperature stability (<0.4% weight loss at 500 °C), the synthesized materials showed improved particle‐to‐particle adhesion and particle‐to‐substrate adhesion compared to PTFE alone, and good dielectric properties measured at 7.2 GHz utilizing a cavity perturbation technique. The materials consisting of 5% to 35% of PI exhibited low relative permittivity (?′) of 2.14 to 2.38 and loss tangent (tan δ) of 0.001 to 0.0018, which make them well suited for use in additive manufacturing. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 45335.     

Polyimide–polydimethylsiloxane copolymers for low‐dielectric‐constant and moisture‐resistance applications

Novel, randomly coupled, soluble, segmented polyimide–polydimethylsiloxane (PI–PDMS) copolymers were prepared from aminoalkyl‐terminated polydimethylsiloxane (At–PDMS), 4,4′‐oxydianiline diamine, pyromellitic dianhydride, and 4,4′‐diphenylmethane diisocyanate (MDI). When At–PDMS was introduced into the polyimide chain, the polyimide copolymers exhibited lower dielectric constants and better moisture resistance and mechanical properties. The reductions in the dielectric constant of the PI–PDMS copolymers could be attributed to the incorporation of polydimethylsiloxane (PDMS) into the polyimide chain and the nanopores in the film generated by carbon dioxide evolvement during the reaction. The lowest dielectric constant was 2.58 with 25 wt % PDMS and 5 wt % MDI. In addition, the water contact angles of the resultant copolymers increased from 51 to 109° when the contents of PDMS increased from 0 to 25 wt %. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Controlled gas‐phase sulfonation of low‐density polyethylene films

In the current research, a highly controllable system operating at low temperatures and for short reaction times is employed for the surface sulfonation of low‐density polyethylene. This system provides the advantages of short reaction times and low reaction temperatures, as compared with previous methods of surface sulfonation. Low‐density polyethylene films were sulfonated at 40°C for time periods ranging from 5 to 30 min. Subsequently, all films were analyzed by SEM, EDX, horizontal ATR–FTIR, surface roughness, and dynamic contact‐angle measurements. Sulfonation was effected at all reaction times. The degree of surface sulfonation increased through 10 min and reached a maximum between 10‐ and 30‐min reaction times with concomitant changes in the physicochemical properties of the material. At 30 min, the film topography changed substantially, indicating that sulfonation was no longer limited to a strictly surface reaction. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 1865–1869, 2000     

Transparent low‐density polyethylene/starch nanocomposite films

Low‐density polyethylene (LDPE)/starch nanocomposite films were prepared by melt extrusion process. The first step includes the preparation of starch–clay nanocomposite by solution intercalation method. The resultant product was then melt mixed with the main matrix, which is LDPE. Maleic anhydride‐grafted polyethylene (MAgPE), produced by reactive extrusion, was used as a compatibilizer between starch and LDPE phases. The effects of using compatibilizer, clay, and plasticizers on physico‐mechanical properties were investigated. The results indicated that the initial intercalation reaction of clay layers with starch molecules, the conversion of starch into thermoplastic starch (TPS) by plasticizers, and using MAgPE as a compatibilizer provided uniform distribution of both starch particles and clay layers, without any need of alkyl ammonium treatment, in LDPE matrix. The nanocomposite films exhibited better tensile properties compared to clay‐free ones. In addition, the transparency of LDPE film did not significantly change in the presence of TPS and clay particles. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Moisture‐sorption characteristics of starch/low‐density polyethylene films

Moisture‐sorption characteristics of starch/low‐density polyethylene (LDPE) blends were carried out at 27°C for water activity (a_w) from 0.1 to 0.9. The sorption data were used to fit six different sorption isotherm models proposed in the literature. The model constants were determined by linear fitting of the sorption equations. The ranges of applicability of water activity for the isotherm models reported in the article lies between 0.1 and 0.4 (monomolecular layer) for the BET model and between 0.3 and 0.9 (multimolecular and capillary condensation layers) for other models. The value of the coefficient of determination (R² = 0.97 ± 0.02) confirms the linear fitting of the equations studied. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 1193–1202, 2002; DOI 10.1002/app.10417     

Vapor‐based polymer coatings for potential biomedical applications

Over the last decade, biology and biotechnology have witnessed an extraordinary development spanning genomics, proteomics, and metabolics. This progress was so rapid and definite that it not only changed the face of modern biology, but indeed altered the way day‐to‐day business is done in biology and related fields. This scientific advancement came with a need for concurrent technological advances. In this context, the ability to interface sophisticated devices with relevant biological microenvironments has emerged as a critical challenge. Already, novel biomaterials are on the horizon that promise to fulfill the rigid criteria of being both biocompatible under the conditions of a versatile range of biological applications and compatible with the increasing demands for miniaturization, integration, and throughput of future device architectures. As currently employed solvent‐based polymer coatings are increasingly reaching their limits, a range of unconventional materials, such as vapor‐based polymer coatings, are discussed as attractive alternatives. One of the main features of vapor‐based polyreactions is their versatility in synthesizing both simple and complex polymers with relative ease and at generally low temperatures. The advantages of the chemical vapor deposition (CVD) technique also include control of the composition and architecture of the resulting materials, high accuracy, solvent‐free environments, excellent adhesion, and the ability to accommodate custom‐tailored surface modifications. For further illustration, selected examples of polymer‐based surface engineering approaches using vapor‐based polyreactions are discussed in this review. For instance, reactive coating technology uses CVD polymerization to deposit a wide range of chemically functionalized polymer coatings on various substrate materials. Its simplicity in providing chemically reactive groups and its applicability to three‐dimensional geometries (e.g. for microfluidics) enables exact tailoring of surface properties and the preparation of biologically relevant microenvironments. CVD‐based reactive coatings are compatible with soft lithographic processes allowing for patterning of proteins, DNA, cytokines, and mammalian cells. Copyright © 2006 Society of Chemical Industry     

Design of thermochromic polymer blends containing low‐mass compounds

We investigated the light transmittance of an immiscible polymer blend comprising a copolymer of ethylene and vinyl acetate (EVA) and a terpolymer of vinyl butyral, vinyl alcohol, and vinyl acetate (PVB). Both EVA and PVB are used in the interlayers of laminated glass. We found that the transparency of the blend depends on the ambient temperature. This can be attributed to the difference in the temperature dependence of the refractive index between EVA and PVB. The blend has good transparency at room temperature because the difference between the refractive indices of its components is minimal. At high or low temperatures, however, the blend becomes opaque owing to light scattering. The addition of a plasticizer favorably affects the temperature range over which the blend exhibits high transparency, because the refractive index and its temperature dependence are affected by the plasticizer. We also evaluated the interphase transfer of a plasticizer between EVA and PVB at various temperatures. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45927.     

A study on environment‐friendly polymer gel for water shut‐off treatments in low‐temperature reservoirs

In this study, the zirconium acetate crosslinked gel systems are studied owing to their environment‐friendly and gelation performance in low‐temperature reservoirs through rheological measurements, environmental scanning electron microscopy, and scanning electron microscopy. The effects of various parameters on the gelation properties, stability, and microstructure in bottle test and porous media were addressed. With the increase of concentrations and temperature, gelation time is reduced and gel strength is increased. In addition, the gel systems show salt tolerance and shearing resistance. The environment‐friendly gel systems have a high stability in both injection water and formation water. A three‐dimensional network structure was formed in the gel and confirmed by environmental scanning electron microscopy. The three‐dimensional gel network was also formed in porous media, which bridges across the pore throats and reduced the water permeability in the formation. This study suggests that environment‐friendly polymer gels can be used for water shut‐off treatments in low‐temperature reservoirs. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40154.     

Blends of low‐density polyethylene and liquid crystalline polymer

Blends of low‐density polyethylene (LDPE) and a glass‐filled thermotropic liquid crystalline polymer (LCP‐g) have been prepared by melt mixing techniques. The thermal transitions, dynamic behavior, morphology and crystalline properties of the blends have been measured by DSC, DMTA, SEM and XRD respectively. The crystallinity decreased with increase in LCP‐g content in the blends. At higher levels of LCP‐g, crystal growth is favored in the PE phase. From DSC, it is found that the thermal stability of the blends increased with the LCP‐g content. The variation of storage modulus, loss modulus and stiffness as a function of blend ratio suggested the phase inversion at the 40–50% level of LCP‐g in the blend. SEM studies revealed that with the increase in LCP‐g content, the flow of the matrix was restricted.     

Durability of polylactide‐based polymer blends for injection‐molded applications

The durability of polylactide (PLA) blended with polycarbonate (PC) was assessed by exposure to conditions of elevated temperature and humidity over a period of several weeks. Mechanical performance, moisture absorption, chemical composition, and thermal properties were monitored as a function of continuous conditioning at 70°C and 90% relative humidity (RH). All PLA and PC/PLA blends showed significant moisture absorption and hydrolysis, resulting in degradation of properties. Furthermore, while the addition of PC was intended to improve the durability of the blend over neat PLA, it was found that the hydrolysis products of PLA accelerated the degradation of PC itself. This study shows for the first time the hydrolysis behavior of PC/PLA blends in an increasingly acid environment during heat and humidity conditioning. These injection‐molding grades of PLA‐based resins are currently not suitable for use in applications that require long‐term durability in environments subject to elevated temperature and humidity, such as automotive interiors. Further material formulation work is required before use in injection‐molded applications for automotive. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Joining of fiber‐reinforced polymer tubes for high‐pressure applications

Fiber‐reinforced polymer composites offer superior performance particularly in harsh environments; hence, they are recognized as an attractive material, especially for the transportation of pressurized fluids. However, an extensive use of these composites has been hampered, in part due to unsatisfactory solutions for the joining of subcomponents, and insufficient knowledge on the associated damage behavior. A favorable connection design for a piping system can be an adhesively bonded joint. In this study, a unique adhesive injection technique is presented that joins composite pipe sections using filament‐wound overlap sleeve couplers. The purpose of the present study was to characterize the performance and associated damage behavior of a prototype‐size pipe structure joined by the above procedure. Internal pressure and axial traction were applied to specimens at various biaxial ratios. In addition to the experimental investigation, the joint geometry was also modeled numerically employing the finite element technique. This yielded a better understanding of the damage behavior and enabled a parametric study that provided recommendations for an improved joint design. POLYM. COMPOS., 27:99–109, 2006. © 2005 Society of Plastics Engineers