共查询到18条相似文献,搜索用时 78 毫秒
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根据相似原理,采用模拟试验的方法研究了与铝液相似的模拟液在负压作用下渗流动力学规律。实验得到了控制铝液渗流过程的相似准则为:对直径1.5~3.5mm的颗凿介质为Froude准则,对直径0.5mm的颗粒介质为Reynolds准则。在相似准则指导下,原型铝液和模型中模拟液的渗流过程是相似的。 相似文献
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为了更好地研究和优化铝熔炼炉的性能,针对现有的蓄热式圆形铝熔炼炉,在建立合理的铝熔炼炉基本模型的基础上,通过耦合用户自定义熔化模型和氧化烧损模型,运用计算流体力学软件FLUENT实现燃烧空间和熔池的耦合物理场的数值模拟。着重研究不同固液区和不同孔隙率对铝及铝合金熔炼过程的影响。结果表明,该模型较好地反映铝熔炼炉的熔炼现象,可运用该模型进行铝熔炼炉熔炼过程工艺参数的优化研究。同时获得了固液区和孔隙率对熔炼参数影响规律:铝液温度在固液区上升缓慢,而离开固液相线时,铝液温度上升速度加快,炉膛温度和氧化层质量随着熔炼时间分别呈周期性增加和呈抛物线增加;随着氧化层厚度的增加,铝液温度随着孔隙率的增加而增加变得缓慢。 相似文献
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本文采用有限元分析软件ANSYS建立了160kA铝电解槽半槽热应力场模型,并对铝电解槽燃气预热过程中的温度、位移与热应力分布进行了数值模拟研究.研究结果表明:燃气预热法能满足铝电解槽焙烧启动的工艺要求:阴极炭块两侧的位移呈对称分布,X方向、Y方向和Z方向上位移较大的区域分别位于炭块边部、中部及DE端炭块 附近.三个方向中,Y方向的位移最大,最大值为10.83mm;热应力集中的区域位于中央炭块下的阴极炭块与钢棒接触处,最大热应力为91.2MPa;数值模拟结果为铝电解槽的合理设计提供了理论依据. 相似文献
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大挤压比铝型材挤压过程的数值模拟 总被引:21,自引:3,他引:21
通过采用有限元法与有限体积法相结合,并在有限体积法中进行分步计算的模拟方法,在MSC Super-forge有限元商业软件上成功实现了薄壁大挤压比铝型材挤压过程的数值模拟仿真,获得壁厚t=1.0 mm、挤压比λ=98.27的卷闸门型材挤压过程的材料流动速度场、应力场、应变场、温度场分布图,数值模拟结果与理论分析结果吻合较好。结果表明:采用带导流槽的平模挤压大尺寸、大挤压比型材,可有效分配金属,平衡金属流动速度。 相似文献
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铝液充型过程水模拟计算机可视化技术 总被引:1,自引:1,他引:1
采用可视观察方法研究了铝液充型过程的二维流动状态,并与水模拟实验进行了对比分析,通过调整水粘度来保证水模拟过程与铝液充型过程的相似性.以PIV技术为基础,运用数字视频处理中的运动补偿技术,选用NCCF准则和三步搜索法对低压铸造浇注系统水模拟充型过程的内部二维流场进行了计算和分析;运用边缘检测及提取技术,选用Roberts边缘检测算子对低压铸造浇注系统水模拟充型过程的二维表面流场进行了计算和分析,实现了水模拟过程的量化分析. 相似文献
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Numerical simulation of semisolid continuous casting process 总被引:1,自引:0,他引:1
1 INTRODUCTIONSemisolidcontinuouscasting(SCC)isstillintheexperimentalstudystageinChina[1~ 3] .Therefore ,manyproblemsareneededtobeexploredcontinuous ly .Amongthem ,thebreakageandbreakoutarethekeyblockstolimittheindustrialapplicationoftheprocess.Becauseoftheco… 相似文献
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In order to improve the strip quality of continuous roll-casting process (CRP) of aluminum alloy, the investigations of the flow behavior within the metal pool, the heat transfer condition between roll and strip, the pouring temperature of molten alloy, the roll-casting speed and the control of the position of solidification final point are important. The finite volume method was applied to the analysis of the continuous roll-casting process. A two-dimensional incompressible non-Newtonian fluid flow with heat transfer was considered, which was described by the continuity equation, the Navier-Stokes equation and the energy equation. With this mathematical model, the flow patterns, temperature fields and solid fraction distributions in the metal pool between two rolls were simulated. From the calculated results, the effects of technical parameters to the position of solidification final point are obtained. The simulated results show that the roll-casting speed and pouring temperature have an enormous effect on the temperature distribution and the position of solidification final point. 相似文献
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An extended continuum mixture model for macrosegregation is applied to predicting Cu and Mg segregation in large-size ingot of 2024 aluminum alloy during direct chill casting (DC). A microsegregation model using the approximate phase diagram data was coupled with macroscopic transport equations for macrosegregation profiles. Then, the impacts of transport mechanisms on the formation of macrosegregation were discussed. It is found that copper and magnesium have a similar segregation configuration from the billet center to surface. Negative segregation is observed in the centerline and subsurface, whereas positive segregation is obtained in the surface and somewhat underestimated positive segregation in the middle radius. Further, the discrepancy between the predicted and experimental results was discussed in detail. The results show that the magnesium to some extent alleviates the copper segregation in ternary alloy, compared with that in binary alloy. The predicted results show good agreement with measured experimental data obtained from literatures. 相似文献
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