Prediction of baking results from farinograph measurements by using stepwise linear regression and artificial neuronal networks

In an effort to extract additional data from farinograph experiments a model was developed to simulate the measurements and correlate the parameters of the model with results from baking tests. This additional information can be used in bakeries to predict the baking properties of the flours and adjust the recipes to maintain a constant product quality. For this eight different flours were characterized with a farinograph and 13 different results from baking experiments. An approach with five nonlinear differential equations was able to model the farinograph measurements very well (average R² = 0.995 ± 0.005). While a stepwise multilinear regression only showed weak correlations in cross validation between a single parameter of the model and the baking volume (R² = 0.745) and the volume yield (R² = 0.796) respectively, the artificial neuronal network was more successful. For the baking weight (R² = 0.926), the dough yield gross (R² = 0.909) and net (R² = 0.913) strong correlations were found. A good correlation for the baking volume (R² = 0.853) was also determined, while the volume yield showed comparable results to the linear regression (R² = 0.792).     

Bread making quality of durum wheat genotypes with some novel glutenin subunit compositions

Durum wheat genotypes with some novel high M_r (high molecular weight, HMW) and low M_r (low molecular weight, LMW) glutenin subunits were grown in Sicily for two years of testing in order to compare their rheological and baking properties with respect to commercial durum wheat cultivars. Good bread making quality, as measured by Alveograph W and P/L, Farinograph and Mixograph parameters, and loaf volume was observed in genotypes combining high M_r subunits 2⁺, 1 or 11 encoded at the Glu-A1 locus with the so-called LMW-2 subunit group encoded at the Glu-B3 locus. The cultivar Avanzi, which carries high M_r subunit 2⁺ and LMW-2-like subunits, and the cultivars Dritto and Keops, which contain novel high and low M_r subunits, gave higher loaf volumes than control cultivars. The LMW-2 group subunits were found to be the main factor in determining dough strength (Alveograph W). The increase in the amount of high M_r subunits in genotypes with one expressed Glu-A1 gene may account for their improved rheological and baking properties.     

The relationship between selected mixogram parameters and rheological and baking characteristics in hard red bread wheat grown in South Africa

Potential commercial wheat cultivars usually have to adhere to strict criteria regarding primary rheological and baking properties such as mixogram peak time, alveogram dough strength and configuration ratio, farinogram water-absorption and loaf volume. Excluding the mixogram, all these tests require large quantities of flour, which is only available during the advanced breeding phases. The aim of this study was to determine if additional selected mixogram parameters, other than the peak time, can be used as indicators of acceptable rheological and baking characteristics. Thirteen mixogram parameters were used to determine correlations with primary rheological and baking characteristics. Highly significant correlations between mixogram and rheological and baking characteristics were observed. Multiple stepwise regressions indicated variable contributions made by the selected mixogram characteristics to variation in the measured characteristics. Specific mixogram parameters were identified which can be used as indicators of the most important baking and rheological characteristics.     

Evaluation of Cultivar Differences in Preharvest Sprouting of Common Buckwheat (Fagopyrum esculentum Moench)

Abstract

Preharvest sprouting of buckwheat (Fagopyrum esculentum Moench) is an important problem, but cultivar differences in preharvest sprouting and their causes have not been investigated. We detected cultivar differences under natural field conditions. Preharvest sprouting of three cultivars was significantly lower than that of the current main cultivar. Seeds collected before rainfall were threshed and incubated on a wet filter paper in a petri dish for 10 days at 10, 20, 30 and 40ºC in the dark, or at an alternating light and temperature condition of 8 h light at 30ºC and 16 h darkness at 20ºC. Germination was promoted by a higher temperature except for 40ºC, suggesting that the risk of preharvest sprouting in buckwheat is higher at a relatively higher temperature. The risk of preharvest sprouting in the field was highly correlated with germination at 20ºC (r = 0.98***) and 30ºC (r = 0.99***) in the dark, suggesting that germination test can be used to predict preharvest sprouting in the field. Preharvest sprouting was significantly correlated (r = ?0.77**) with main stem length, suggesting that ecotype is partly responsible for this phenomenon.     

Effects of Preharvest Sprouting on Flour Pasting Viscosity in Common Buckwheat (Fagopyrum esculentum Moench)

Abstract

Rain before harvest often causes buckwheat to sprout. Preharvest sprouting reduces the processing suitability of buckwheat flour. We examined the effects of preharvest sprouting on buckwheat flour quality by rapid visco-analysis (RVA) of milled sprouting grains of six buckwheat cultivars. Both artificial and natural rainfall increased the frequency of sprouting and decreased pasting viscosity. The difference in pasting viscosity between sprouting and non-sprouting buckwheat grains was not decreased by adding wheat flour. These results suggest that the mechanical characteristics of dough and boiled noodle may be affected by flour made from sprouting grains. Differing responses of the cultivars to rainfall indicate that higher pasting viscosity could be achieved by using cultivars that are resistant to preharvest sprouting caused by rain.     

Strain Hardening Properties and Extensibility of Flour and Gluten Doughs in Relation to Breadmaking Performance

The mechanical properties of flour–water doughs and hydrated gluten of different wheat cultivars were determined. Measurements were performed at small deformations (dynamic measurements) as well as at large deformations (biaxial extension measurements). Results of dynamic measurements of flour doughs related poorly to breadmaking quality. For hydrated gluten doughs, all having the same water content, it was found that glutens from wheat cultivars with good baking quality had higher values for the storage modulus,G, and lower values for the loss tangent. The relevant type of deformation around an expanding gas bubble is biaxial extension. Wheats with a good baking performance exhibited greater strain hardening and greater extensibility. The differences in strain hardening observed at 20 °C were also present at 55 °C. No clear effects of NaCl or emulsifiers on the biaxial extension properties of flour dough were found. Extensograms as well as Alveograms from the flour doughs showed that, in general, good baking flours exhibited stronger resistance to extension and a greater extensibility, but differences found were not directly related to the results of the baking tests. The results indicate that the baking performance of dough is related to a combination of at least three different rheological characteristics.     

Durum wheat breadmaking quality: Effects of gluten strength,protein composition,semolina particle size and fermentation time

The effects of particle size of granulars (semolina and flour combined), gluten strength, protein composition and fermentation time on the breadmaking performance were compared for eleven durum wheat genotypes of diverse strength from North America and Italy grown in the same environment. All genotypes were γ-gliadin 45 types (low-molecular weight glutenin subunit 2 patterns) associated with superior pasta-making quality. Three cultivars with high-molecular weight glutenin subunit 20 exhibited relatively weak gluten, confirming that this subunit is associated with weakness in durum wheat. Gluten strength as measured by a range of technological tests was directly and strongly related to the proportion of insoluble glutenin (IG) in granulars protein as determined by a spectrophotometric procedure. Reducing the particle size of granulars by gradual reduction shortened development time in both the farinograph and mixograph. Reducing granulars also increased starch damage and, accordingly, farinograph water absorption, but remix-to-peak baking absorption was unaffected due to increased fermentation loss for finer granulars. Neither loaf volume, nor remix-to-peak mixing time were affected by the particle size of the granulars indicating that regrinding is not an asset for baking provided there is adequate gassing power. Loaf volume was directly related to gluten strength and IG content, and inversely related to residue protein, a non-gluten containing fraction. When fermentation time was reduced from the standard 165 to 90 min and 15 min, all genotypes exhibited a progressive increase in loaf volume. Therefore, regardless of strength, short fermentation time is preferred when high volume durum wheat bread is desired. Some of the stronger durum genotypes exhibited remix-to-peak bread volume comparable to that expected of good quality bread wheat, indicating that there is potential to select for genotypes with improved baking quality in conventional breeding programs by screening for high content of insoluble glutenin.     

Comparison of predictions of baking volume using large deformation rheological properties

Three large deformation rheological tests, the Kieffer dough extensibility system, the D/R dough inflation system and the 2 g mixograph test, were carried out on doughs made from a large number of winter wheat lines and cultivars grown in Poland. These lines and cultivars represented a broad spread in baking performance in order to assess their suitability as predictors of baking volume. The parameters most closely associated with baking volume were strain hardening index, bubble failure strain, and mixograph bandwidth at 10 min. Simple correlations with baking volume indicate that bubble failure strain and strain hardening index give the highest correlations, whilst the use of best subsets regression, which selects the best combination of parameters, gave increased correlations with R²=0.865 for dough inflation parameters, R²=0.842 for Kieffer parameters and R²=0.760 for mixograph parameters.     

Mixing behaviour of a zero-developed dough compared to a flour–water mixture

The Z-blade mixing behaviour of zero-developed (ZD) doughs from the flours of two wheat cultivars of different gluten strength was compared to that of conventionally mixed dough made from the same flours. In farinograph experiments, use of ZD dough led to shorter development time (with less energy requirement), less stability time, and consequently earlier breakdown compared to conventional mixing of the corresponding flour–water mixture. Mixing of ZD doughs led to an almost similar decrease of glutenin macro-polymer (GMP) wet weight as that of doughs prepared from flour–water mixtures. However, comparison of wet weight of re-assembled GMP revealed that until time-to-peak (TTP) mixing, there was no difference in GMP recovery with respect to the starting material used in the z-blade mixing experiments. Beyond TTP, recovery of GMP in doughs prepared from both starting materials was reduced. The results of large-strain deformation rheology showed strong visco-elastic behaviour as characterised by the highest values of fracture properties (except ε_H), followed by a decline in those properties upon further mixing for doughs mixed from both flour–water mixture and ZD dough from both types of wheat cultivars. It was concluded that at mixing regimes before TTP, there was no difference between ZD doughs and flour–water mixtures in the mixer. When ZD dough is used as a starting material for dough preparation instead of flour, extra care should be taken not to over-mix the developing dough.     

Suitability of full fat and defatted rice bran obtained from Indian rice for use in food products

The effect of blending different types of rice bran in wheat flour on the rheological, pasting and baking properties is reported. Dough development time and strength as measured through farinograph decreased with the blending of unstabilized full fat and defatted bran; whereas, blending of stabilized fullfat and defatted bran improved the dough strength. Pasting properties revealed an increase in gelatinization temperature and decrease in paste viscosities and set-back values with the blending of various types of rice bran. Bread volume and cookie spread decreased with blending of different types of rice bran; however, the decrease was more pronounced with the defatted bran. Muffin volume improved with the blending of rice bran. Stabilized fullfat rice bran up to 20% level and unstabilized fullfat or stabilized defatted rice bran up to 10% was found suitable in various food products.     

Rheological properties and baking performance of rye dough as affected by transglutaminase

Since protein aggregation and formation of a continuous protein matrix in rye dough is very limited, an enzyme-induced protein aggregation method to improve the baking properties was investigated. The effects of microbial transglutaminase (TG) on the properties of rye dough were studied by rheological tests, confocal laser scanning microscopy (CSLM), standard-scale baking tests and crumb texture profile analysis. Addition of TG in the range of 0-4000 Ukg⁻¹ rye flour modified the rheological properties of rye flour dough, resulting in a progressive increase of the complex shear modulus (|G∗|) and in a decrease of the loss factor (tan δ) due to protein cross-linking or aggregation. CLSM image analysis illustrated a TG-induced increase of the size of rye protein complexes. Standard baking tests showed positive effects on loaf volume and crumb texture of rye bread with TG applied up to 500 Ukg⁻¹ rye flour. Higher levels of TG (500 U ≤ TG ≤ 4000 U) had detrimental effects on loaf volume. Increasing TG concentration resulted in an increase of crumb springiness and hardness. In conclusion, the results of this work demonstrated that TG can be used to improve the bread making performance of rye dough by creating a continuous protein network.     

Simulating the formation of bread crust in a DMTA rheometer

Water evaporates very fast from the surface layers of dough, enhanced by high heating rates at the beginning of baking. The rheological properties of the surface layers play an important role during the baking process, especially in local and overall expansion and water loss. The aim of this study was to determine the rheological properties of bread dough in the heat-moisture dynamics of the baking process, especially in surface drying and delayed drying conditions. The DMTA method was used in tensile mode in order to expose the samples to fast dehydration to simulate real bread crust. The degree of starch gelatinization was demonstrated by the disappearance of the “Maltese cross” (polarized light microscopy). Temperature and water content were monitored during baking. The modulus evolution depended on both the heat and moisture evolution (i.e. immediate or delayed in the present study). In contrast to reports in the literature, starch gelatinization was observed even under drying conditions. Nevertheless, comparison between samples under drying and under delayed drying conditions suggested that water content prevailed in the rheological changes.     

Wheat Cultivar Susceptibility to Grain Damage by the New Zealand Wheat Bug,Nysius huttoni,and Cultivar Susceptibility to the Effects of Bug Proteinase on Baking Quality

Immature wheat grain in New Zealand is attacked sporadically by the native insect (bug),Nysius huttoni.This ‘bug-damaged wheat’ contains a bug salivary proteinase, and bread made from this wheat has a characteristically poor loaf volume and texture. Historical baking data suggest variations in wheat cultivar susceptibility to bug damage. This suggestion was tested in two trials (1992/1993 and 1993/1994) on immature wheat using nine or seven New Zealand cultivars and breeding lines enclosed together in nylon mesh cages with and withoutN. huttoni.Visible damage, bug-proteinase levels, electrophoretic protein patterns, and baking properties of the grain were analysed. Both trials showed that susceptibility to bug damage was significantly different amongst cultivars and breeding lines. The ranking of cultivar susceptibility was the same for the two trials, except for cv. Arawa, which was one of the most susceptible cultivars in the first trial, but one of the least susceptible in the second trial. Cultivars Domino and Oroua consistently showed less susceptibility to bug attack. The breeding line WW378 and the cultivar Otane were the most susceptible to bug attack. The high quality bread wheats (Otane, Oroua, Domino and Batten) were less susceptible to the effects of bug proteinase in baking than the poor baking quality wheats (Karamu, WW378, ASPS9927 and ASPS9928). Batten was significantly less susceptible than any other cultivar in test baking. There was no relationship between bug-damage susceptibility and grain characters such as colour, hardness and texture, or head characters such as shape, awns and waxiness.     

Effect of soluble dietary fibre addition on rheological and breadmaking properties of wheat doughs

The aim of this experimental work was to evaluate the effect of inulin addition on the rheological properties of common wheat doughs and bread quality. Three commercial fructan products of different number average degree of polymerisation (DPn) were used (DPn = 10 for inulin ST; DPn = 23 for inulin HP and HP-gel). Inulin contents from 2.5 to 7.5% on dry matter (wheat flour plus inulin) were used. Dough rheological properties were investigated using farinograph and dynamic rheological measurements. Upon addition of dietary fibre (DF), significant increase in mixing time and stability, and decrease in water absorption were recorded. Inulin ST exerted greater effect on water absorption than HP products.     

Rheological properties of kafirin and zein prolamins

The possibility of forming dough from kafirin was investigated and laboratory prepared kafirin was formed into a viscoelastic dough system. Measurements with Contraction Flow showed that dough systems prepared from kafirin and from commercial zein had the required extensional rheological properties for baking of leavened bread. The extensional viscosity and strain hardening of the kafirin and zein dough systems were similar to those of gluten and wheat flour doughs. The kafirin dough system, however, unlike the zein dough system rapidly became very stiff. The stiffening behaviour of the kafirin dough system was presumed to be caused by cross-linking of kafirin monomers. SDS-PAGE showed that the kafirin essentially only contained α- and γ-kafirin, whereas the zein essentially only contained α-zein. Since γ-kafirin contains more cysteine residues than the α-prolamin it is more likely to form disulphide cross-links, which probably caused the differences in stiffening behaviour between kafirin and zein dough systems. Overall the kafirin dough system displayed rheological properties sufficient for baking of porous bread. Kafirin like zein appears to have promising properties for making non-gluten leavened doughs.     

Large deformation stress relaxation and compression-recovery of gluten representing different wheat classes

Despite the great variety of physicochemical and rheological tests available for measuring wheat flour, dough and gluten quality, the US wheat marketing system still relies primarily on wheat kernel hardness and growing season to categorize cultivars. To better understand and differentiate wheat cultivars of the same class, the tensile strength, and stress relaxation behavior of gluten from 15 wheat cultivars was measured and compared to other available physicochemical parameters, including but not limited to protein content, glutenin macropolymer content (GMP) and bread loaf volume. In addition, a novel gluten compression–relaxation (Gluten CORE) instrument was used to measure the degree of elastic recovery of gluten for 15 common US wheat cultivars. Gluten strength ranged from 0.04 to 0.43 N at 500% extension, while the degree of recovery ranged from 5 to 78%. Measuring gluten strength clearly differentiated cultivars within a wheat class; nonetheless it was not a good predictor of baking quality on its own in terms of bread volume. Gluten strength was highly correlated with mixograph mixing times (r = 0.879) and degree of recovery (r = 0.855), suggesting that dough development time was influenced by gluten strength and that the CORE instrument was a suitable alternative to tensile testing, since it is less time intensive and less laborious to use.     

Breeding Wheat for Improved Milling and Baking Quality

Abstract

The molecular determinants of flour functionality and the targeted end-uses for flour define the methods used for improving wheat (Triticum aestivum L.) quality. We review major biochemical systems (gluten, grain hardness, starch, pentosans, lipids, and pigments) affecting wheat milling and baking quality. In early segregating generations (Fj to F₄), breeding programs select for the basic criteria that define a market class (e.g., grain hardness, color, kernel shape, and gluten strength). When desired and possible, improvement of highly heritable traits (e.g., PPO, GBSS mutations, and glutenin sub-units) in early generations is practiced through selection for desired seed or molecular phenotype. In advanced generations (F₅ to cultivar release), bake tests and rheological measures identify breeding lines fitting the subtle characteristics of a market class. Breeding programs favor rapid measures of end-use quality to rank breeding lines for relative end-use quality rather than time consuming protocols that would precisely measure the rheology of flour. Integration of genetic, biochemical, and rheological factors with breeding goals and realistic selection protocols results in the improvement of end-use quality for new cultivars of wheat.     

面包烘焙品质与小麦品质性状的相关性

为了了解适宜的面包小麦的品质指标范围，对58个小麦品种(系)的面包烘焙品质与小麦品质性状的相关性进行了分析与研究，将58个品种(系)的面包总评分分为三个梯度与小麦品质性状进行比较，结果表明，面包总评分和面包体积与蛋白质含量、湿面筋含量、沉淀值、吸水率、延伸性呈显著正相关，与抗延阻力相关不显著；面包芯平滑度与蛋白质含量、湿面筋含量、沉淀值、形成时间呈显著正相关；纹理结构与蛋白质含量、湿面筋含量、沉淀值、延伸性呈显著正相关；面包弹柔性与蛋白质含量呈显著正相关；与其它指标相关性不显著．     

Leaf Growth,Gas Exchange and Chlorophyll Fluorescence Parameters in Response to Different Water Deficits in Wheat Cultivars

Abstract

We investigated responses of wet climate (CY17) and dry climate (XN889) Trititcum aestivum L cultivars under 85, 55 and 25% field water capacity (FC). Less decrease in grain yield, relative water content, growth, gas exchange and chlorophyll fluorescence parameters indicated that XN889 was more drought-tolerant than CY17. At 55%FC, CY17 showed a lower net photosynthetic rate (Pn) than XN889 mainly due to stomatal closure. Stomatal closure was also observed in XN889, but its Pn was higher at 55%FC than at 85%FC. The higher Pn in XN889 may be associated with a higher chlorophyll content and resulting increase in photochemical quenching (qP), apparent electron transport rate, and effective quantum yield of photosystem II (PSII). Both cultivars showed photodamage at 25%FC, but XN889 showed less photodamage in terms of maximal PSII photochemical efficiency. XN889 showed higher qP and non-photochemical quenching than CY17, further demonstrating its superior drought tolerance.     

Effects of genotype,harvest year and genotype-by-harvest year interactions on arabinoxylan,endoxylanase activity and endoxylanase inhibitor levels in wheat kernels

The effects of genotype, harvest year and their interaction on the levels of arabinoxylans (AX), endoxylanases and endoxylanase inhibitors in wheat were studied using 14 varieties grown in three successive growing periods with diverse climatological conditions. Relations with more commonly evaluated wheat characteristics such as yield, thousand kernel weight, specific weight, protein level, Hagberg falling number (HFN) and α-amylase activity level were examined. Water extractable arabinoxylan (WE-AX) levels in wheat varied much more than total arabinoxylan (TOT-AX) levels. This variability was mainly genetically determined, but harvest year also had an important effect. Total endoxylanase activity levels varied more than a factor of 20 between the different wheat samples. Endogenous endoxylanases typically accounted for only 10–15% of this activity, while wheat-associated microbial endoxylanases accounted for the remaining 85–90%. However, when preharvest sprouting occurred, the contribution of endogenous endoxylanases could sometimes amount to over 40% of this total activity. Endogenous endoxylanase activity levels were mainly determined by the interaction of genotype and harvest year, while wheat-associated microbial endoxylanase activity levels were predominantly determined by genotype alone. Endogenous and microbial endoxylanase activity levels were strongly correlated, suggesting that wheat varieties which are susceptible to preharvest sprouting are often also susceptible to microbial contamination. The TAXI and XIP-type endoxylanase inhibitor levels varied by a factor of 8 and 1.8, respectively. They were mainly determined by genotype and were rather similar in the different growing periods.