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1 INTRODUCTIONGenerally ,Thefilling processofpowderinjec tionmolding(PIM )isanalyzedbyrheologicaltheory .Rheologicalmodelismadeupofbasicconservatione quations(mass ,momentum ,energyconservatione quations)thatmustbesatisfiedbymeltfeedstockinPIM ,constitutiveequationthatisusedtodescribetheprocessing parametersofmaterials ,andcorre spondingrestrictiveconditions .Itisagroupofpartialdifferentialequationsandisalsoanonlineardynamicssystemofmanyinfluentialfactors .Thevariationofmaterialthermo… 相似文献
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Mohammad Rahimi Mohsen Esfahanian Mehran Moradi 《Journal of Materials Processing Technology》2014,214(11):2359-2365
In this research, the effect of reprocessing of acrylonitrile–butadiene–styrene (ABS) on the mechanical properties of the polymer was studied through a five-stage reprocessing. To this end, the injection mold of the standard samples was manufactured. Then, using an injection molding machine, all of the virgin material was processed. After sampling, the rest of the parts were ground and then reprocessed under the same conditions. In order to get a proper combinational ratio of virgin and recycled ABS with respect to shrinkage and mechanical properties, another experiment was designed. In order to do this, virgin material was blended with 20%, 35% and 50% of the recycled material. The blends were reprocessed and samples were obtained. Impact, tensile, flexural and shrinkage tests, selected from ASTM standard, were used to investigate the mechanical properties of the polymer as well as its shrinkage. Furthermore, viscosity test was used to investigate the changes in the structure of the polymer. As the reprocessing cycles increased, shrinkage decreased and tensile and flexural ultimate strengths increased, more in flexural strength than in tensile. While Young's modulus slightly increased, viscosity decreased and consequently molecular weight decreased too. The proper blend for the least shrinkage was 50% whereas the best mechanical properties were achievable by the 20% blend. The obtained results suggest that reprocessing causes polymer degradation which is a result of the break in the bonds of poly butadiene. Moreover, it can be concluded that reprocessing in ABS can lead to the loss of effectiveness of some additives. 相似文献
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介绍了新型注塑技术——水辅助注塑工艺的基本工艺原理和工艺过程,介绍了利用可视化研究方法观察水辅助注塑成型过程中熔体和水流在型腔的填充过程。在实验室中用锁模力为800 kN的常规注射机配备水注射辅助单元进行试验,所用注射材料为半结晶状态的聚丙烯。为了研究水辅助注射中熔体和水的流动特征,特别设计了一个可视化的模具应用于这项研究。一台高速的摄像机用来记录模腔填充的过程,长方形型腔配置3种不同的流道几何布局:平面流道、一个平面带2个不同高度的台阶、一个平面带有对称的肋板。观察和研究了充模过程中水辅助和聚合物的相互作用以及水的推展过程。 相似文献
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Metal injection molding is a new commercial process for producing complex component parts from steels and other ferrous alloys. The process combines the shape-making capability of plastic injection molding with high-temperature sintering technology to produce complex, high density metal parts with outstanding properties. The savings in production costs can be substantial over investment casting or expensive machining operations. 相似文献
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为降低薄壁注塑件的翘曲变形,提出了基于Kriging模型的工艺稳健优化方案。特别地,研究并提出了基于变异粒子群算法的Kriging模型建立与优化算方法,建立了注塑工艺参数和翘曲变形之间的Kriging模型。通过实验设计、CAE仿真结果数据建立起Kriging模型,并结合变异粒子群算法实现了工艺的优化设计。在此基础上,为减少工艺参数波动对注塑件质量的影响,建立了注塑成型的6 Sigma稳健优化设计方法,提高了工艺的稳健性与可靠度。以汽车出风口壳体为计算用例,结果表明,基于Kriging模型与变异粒子群算法的工艺稳健优化策略在小样本情况下能够得到较高质量的稳健优化参数组合。 相似文献
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基于正交试验的注射成型工艺参数优化方法研究 总被引:1,自引:2,他引:1
结合正交试验法和注射模拟分析软件Moldflow,对注射成型工艺参数进行优化。为获取优化的注射工艺参数组合,设计了试验方案,并对Moldflow模拟试验结果进行了极差、方差分析法处理,确定了各因素及其交互作用的主次顺序、因素之间交互作用对试验指标影响的显著程度,分析了各因素与试验指标之间的关系,得出了试验因素的最优水平和试验范围内的最优组合,即注射工艺参数组合方案,并对该工艺组合方案进行模拟和实际验证。这一研究方法对注射工艺分析与模具设计具有指导意义。 相似文献
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In this paper, an adaptive optimization method based on Kriging surrogate model is proposed to minimize the warpage of injection molded parts. Kriging surrogate model combining design of experiment (DOE) methods is used to build an approximate function relationship between warpage and the process parameters, replacing the expensive simulation analysis in the optimization iterations. The adaptive process is implemented by an infilling sampling criterion named expected improvement (EI). This criterion can balance local and global search and tend to find the global optimal design, even though the DOE size is small. As an example, a cellular phone cover is investigated, where mold temperature, melt temperature, injection time, packing time and packing pressure are selected to be the design variables. The results show that the proposed adaptive optimization method can effectively decrease the warpage of injection molded parts. 相似文献
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用MPI分析注射成型工艺确定浇口数量 总被引:4,自引:0,他引:4
运用MPI模拟塑料的整个注射成型过程,在不同浇口设置的条件下,从中提取填充、保压和冷却的特征过程与参数,分析对工艺造成的影响。通过填充过程工艺参数、浇口压力曲线、螺杆速度曲线,产品重量,熔接痕,翘曲变形量等对比分析,确定了产品设置1个浇口比2个浇口更合适,达到注射过程工艺参数合理和产品质量高的目的。 相似文献
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The flow behavior of feedstock for the tungsten alloy powder in the mold cavity was approximately described using Hele-Shaw flow model. The math model consisting of momentum equation, consecutive equation and thermo-conduction equation for describing the injection process was established. The equations are solved by the finite element/finite difference hybrid method that means dispersing the feedstock model with finite element method, resolving the model along the depth with finite difference methgd, and tracking the movable boundary with control volume method, then the pressure equation and energy equation can be resolved in turn. The numerical simulation of the injection process and the identification of the process parameters were realized by the Moldflow software. The results indicate that there is low temperature gradient in the cavity while the pressure and shear rate gradient are high at high flow rate. The selection of the flow rate is affected by the structure of the gate. The shear rate and the pressure near the gate can be decreased by properly widening the dimension of the gate. There is a good agreement between the process parameters obtained by the numerical simulation and the actual ones. 相似文献
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Fiber relaxation of liquid crystalline polymer (LCP) in the mold during injection molding was investigated. A blend of LCP and polycarbonate was used. The LCP used, namely LC5000, is a thermotropic LCP consisting of 80% and 20% of hydroxybenzoic acid and ethylene terephthalate, respectively. The filling of the mold and the temperature profile of the melt in the mold, after the mold has been completely filled, were computed using the finite element/finite difference method (FE/FDM). The morphology of the fibers was greatly influenced by the temperature of the different layers in the sample. This was confirmed by scanning electron microscopy (SEM) examination of the injection-molded specimen. When shear heating caused the temperature of the melt to increase above 280 °C, relaxation of the fibers was rapid. This resulted in a final morphology where the LCP existed in short fibers or ellipsoids. It was concluded that the high shear rate, which is needed for fiber deformation, must be accompanied by fast cooling to minimize the effects of shear heating, so that the fibers formed could be retained. 相似文献
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基于Moldflow的基座注射成型工艺与注射模设计 总被引:1,自引:1,他引:0
采用Moldflow软件对精密微型电连接器件中的基座进行了浇口位置和注射成型工艺优化。通过对熔体充填型腔的过程分析,确定了塑件成型的最佳浇口位置和熔体充填时间,针对塑件成型后的体积收缩率分析得出了注射成型的最佳熔体温度,分析了模具温度对制件收缩率和最大注射压力的影响。结合模拟分析的结果进行了模具与注射工艺参数优化设计,从而获得了高质量的塑件,降低了生产成本,缩短了产品开发周期。 相似文献
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