Sintering behaviour of cobalt ferrite ceramic

Pure cobalt ferrite ceramic powder was prepared using standard solid-state ceramic processing. Uniaxially pressed pure cobalt ferrite discs, sintered under isothermal ramp rate and single dwell time conditions, yielded a maximum theoretical density (%D_th) of <90%. Discs made from finer particle size powder yielded a %D_th of 91.5%. Based on dilatometry analysis, a sintering profile comprising non-isothermal sintering, and two-step sintering was devised, yielding discs with %D_th of 96%. Cylindrical rods of pure cobalt ferrite were cold iso-statically pressed and sintered according to the revised sintering profile. Pycnometry analysis was used to quantify the percentages of open and closed pores in the rods after sintering.     

Bioactive glass-ceramics prepared by powder sintering and crystallization of polyphosphate glass containing strontium

Melt-quenching method was employed for obtaining a glass-ceramic with the following composition 42P₂O₅·40CaO·5SrO·10Na₂O·3TiO₂ (mol%) glass. The crystallization and sintering behavior of glass have been studied by using DTA, HSM, XRD, FTIR and SEM methods. It was determined that the surface and volume crystallization mechanisms act simultaneously in bulk glass samples. The comparison of DTA and HSM data revealed that the sintering and crystallization processes are independent. The sintered calcium phosphate glass-ceramic which contained bioactive β-Ca₃(PO₄)₂ and β-Ca₂P₂O₇ phases was successfully prepared. It was determined that during crystallization the primary phase in the precipitate was β-Ca(PO₃)_2. Other phases appearing in the resulting glass-ceramic were: α-Ca₂P₂O₇, γ-Ca₂P₂O₇, Ca₄P₆O₁₉ and CaHPO₄(H₂O)₂. Crystalline phases containing Sr and Ti were not detected. SEM analysis of the glass-ceramic microstructure revealed surface crystallization of glass particles and plate-like morphology of crystal growth. The result of the in vitro bioactivity showed that no apatite layer was formed on the surface of the as-prepared glass-ceramic samples after immersion in the simulated body fluid (SBF).     

Sintering behaviour,microstructural characterisation and thermal expansion properties of Sn substituted ZrMo2O8

The coefficient of thermal expansion (CTE) of ZrMo₂O₈ can be fine-tuned by controlling the amount of tin substitution in zirconium lattice sites. The sintering challenges associated with this material and the optimal sintering conditions were investigated in this study. Powders of tin substituted ZrMo₂O₈ were synthesised by co-precipitation technique. X-ray diffraction studies confirmed the formation of cubic SnMo₂O₈. Sintered pellets were produced from the powders and optimal sintering without decomposition of the phase was achieved at the expense of porosity. The material was found to be thermally stable up to 600 °C using thermogravimetric analysis. Dilatometric analysis of the sintered compacts shows that the CTE of the sample is in the order of 3.9 × 10^?6/K, between 25 °C and 600 °C.     

Sintering behavior and microwave dielectric properties of Bi2O3–ZnO–Nb2O5-based ceramics sintered under air and N2 atmosphere

The sintering behavior and dielectric properties of the monoclinic zirconolite-like structure compound Bi₂(Zn_1/3Nb_2/3)₂O₇ (BZN) and Bi₂(Zn_1/3Nb_2/3−xV_x)₂O₇ (BZNV, x = 0.001) sintered under air and N₂ atmosphere were investigated. The pure phase were obtained between 810 and 990 °C both for BZN and BZNV ceramics. The substitution of V₂O₅ and N₂ atmosphere accelerated the densification of ceramics slightly. The influences on microwave dielectric properties from different atmosphere were discussed in this work. The best microwave properties of BZN ceramics were obtained at 900 °C under N₂ atmosphere with _r = 76.1, Q = 850 and Q_f = 3260 GHz while the best properties of BZNV ceramics were got at 930 °C under air atmosphere with _r = 76.7, Q = 890 and Q_f = 3580 GHz. The temperature coefficient of resonant frequency τ_f was not obviously influenced by the different atmospheres. For BZN ceramics the τ_f was −79.8 ppm/°C while τ_f is −87.5 ppm/°C for BZNV ceramics.     

Properties of sintered glass-ceramics in the diopside–albite system

A series of sintered glass-ceramics belonging to the system diopside–albite, forming by surface crystallization 30, 50 and 65% diopside, was investigated. In order to study the effect of bulk crystallization on the sintering a 0.7% of Cr₂O₃ as nucleation agent was added in one of the compositions.

The crystallization was evaluated by DTA and density measurements and the degree of densification by the linear shrinkage and total porosity. These results were confirmed by SEM and XRD, respectively. The mechanical properties of the final glass-ceramics were measured and discussed as a function of the percentage of crystal phase formed and kind of crystallization (i.e., surface or bulk).     

Sintering and reactive crystal growth of diopside-albite glass-ceramics from waste glass

Diopside-albite glass-ceramics were fabricated by sintering the powder mixtures of crystallization promoters and waste glass. Two kinds of promoters were synthesized using kaolin clay, talc and chemical reagents. The crystalline phases were formed by a reactive crystallization between promoters and glass during sintering. The effect of promoter components, additions and sintering temperatures on the crystallizing and densifying behavior, microstructures and mechanical properties of glass-ceramics was investigated. The results showed that the higher densities and better mechanical properties were obtained for the glass-ceramics with 12-15% crystallization promoters sintered at 950 °C for 2 h.     

Reactive Spark Plasma Sintering of rhenium diboride

The simultaneous synthesis and densification of rhenium diboride is investigated starting from Re and B as reactants by using the Spark Plasma Sintering (SPS) apparatus. It is shown that SPS represents an effective technique to synthesize ReB₂ bulk samples with high purity and density. In particular, a dense product with traces of secondary phases (Re₇B₃) is obtained in 35 min of total processing time by applying a maximum temperature of 1600 °C and a mechanical pressure of 20 MPa.     

Sintering behavior,structure and dielectric properties of CuO-ZnO-MgO-B2O3 glass-ceramics for ULTCC applications

High performance ultra-low temperature co-fired ceramic (ULTCC) materials were prepared from CuO- MgO- ZnO- Al₂O₃- B₂O₃- Li₂O glass-ceramics. The sintering behaviors, crystalline phase evolution, microstructure and dielectric properties, as well as their compatibility with Ag and Al electrodes, were investigated. With the suitable substitution of MgO for ZnO, the dielectric properties of glass-ceramics were improved. It is mainly associated with the fine microstructure, highly crystallinity, and decrease in tetrahedral distortion in the crystal lattice. All the glasses completed the densification at 575–600 °C, and ZnB₄O₇ is the only crystalline phase precipitated from the glasses. Moreover, the glass-ceramic with 1 wt% MgO sintered at 575 °C for 5 h, exhibited low relative permittivity ~ 7.1 and low dielectric loss ~ 6.40 × 10^?4. And the glass-ceramic with 4 wt% MgO sintered at 600 °C for 5 h, also displayed low relative permittivity ~ 7.1 and low dielectric loss ~ 5.77 × 10^?4. Both two glasses have good sintering compatibility with silver and aluminum electrodes, which provided high potential for ULTCC application.     

Sintering studies of nano-crystalline zinc oxide

Sintering and grain growth of nano-crystalline undoped ZnO has been studied in detail over a wide range of temperature and holding time. Below 800 °C, sintering of over 70% theoretical density is not observed, irrespective of particle size. At 900 °C for 6 h, the nano-crystalline sample sinters to 99% of theoretical density whereas the density for as received sample is 93% of theoretical density. However, at 1300 °C or higher, the densification is found to be much faster and after a few hours becomes independent of holding time. Grain growth studies reveal a similar feature of attaining saturation over holding time. The average saturated grain size is found to be ∼1.5 and ∼2.2 μm at 800 and 900 °C, respectively, while at 1300 °C or higher, it is in between 12 and 13 μm.     

Sintering behavior of Al2TiO5 base ceramics and their thermal properties

Sintering behavior of Al₂TiO₅ without and with various additives and the thermal properties of the sintered material—thermal expansion and decomposition—were investigated. The precursors of Al₂TiO₅ powders were prepared by homogeneous precipitation and coprecipitation. Sintering of pure Al₂TiO₅ gave a fine grained-structure at 1300°C, but resulted in large-grained and cracked microstructures at 1400 and 1500°C. Addition of ZrO₂ or BaO gave fine-grained microstructures with a small increase in thermal expansion. Addition of ZrO₂, BaO or ZrSiO₄, especially ZrSiO₄, was effective in suppressing the thermal decomposition of Al₂TiO₅ at 1100°C. ©     

Sintering behaviour and hydration resistance of reactive dolomite

Sintering of raw dolomite and hydroxides derived from dolomite was carried out in the temperature range 1350-1650 °C. The hydroxide derived from dolomite was developed through pre-calcination of dolomite followed by its hydration. For hydroxide development, after precalcination one sample was air-quenched and the other powder was furnace cooled before hydration. The air quenched samples showed better densification than that of the furnace cooling process at the same temperature. Fe₂O₃ addition enhances sintering by liquid formation at higher temperature. The grain size of doloma with Fe₂O₃ addition is bigger than that without additive. Hydration resistance was related to densification and grain size of sintered dolomite.     

Development of crystalline phases in sintered glass-ceramics from residual E-glass fibres

The crystalline phase evolution during firing of glass-ceramic materials from residual E-glass fibres was investigated as a function of temperature and time. The thermal stability and the mechanism of crystallisation were studied by differential scanning calorimetry (DSC). The mineralogical and microstructural characterisation of the sintered glass-ceramics was carried out by X-ray diffraction (XRD) and field emission scanning electron microscopy (FESEM), respectively. The crystallisation behaviour was depicted by the TTT (Time–Temperature–Transformation) curve. The activation energies for crystallisation were calculated by the Friedman differential isoconversional, ASTM and Kissinger methods. The results show that devitrification of the glass leads to a series of glass-ceramic materials composed of wollastonite and plagioclase s.s. Their microstructure is composed of a dense network of crystals, which is responsible for the high mechanical properties exhibited by these materials.     

Sintering effect on mechanical properties of composites of natural hydroxyapatites and titanium

This study presents the fabrication and characterization of composite materials of hydroxyapatite and Ti. Hydroxyapatite (HA) powder was obtained from bovine bones (BHA) and human enamel (EHA) via calcination technique. Fine powders of HA were admixed with 5 and 10 wt.% fine powder of metallic Ti. Powder-compacts were sintered at different temperatures between 1000 and 1300 °C. Compression strength, Vickers microhardness and elastic modulus as well as density were measured. SEM and X-ray diffraction studies were also conducted. The experimental results showed that addition of Ti to EHA and BHA decreases the elastic modulus, comparing to samples of pure BHA. The best mechanical properties for BHA–Ti composites were obtained after sintering in the range of 1200–1300 °C and for EHA–Ti composites in the range of 1100–1300 °C.     

Mechanical and leaching properties of neodymium-contaminated soil glass-ceramics

The safe treatment of radioactive-contaminated soil is of great significance. In this work, neodymium-contaminated soil was successfully immobilized using microwave sintering to form glass-ceramics. The microstructure, morphology, elemental distribution, Vickers hardness, and chemical durability of the sintered samples were analyzed. The results showed that the glass-ceramic is more suitable to immobilize the waste compared with the glass matrix. XRD and SEM-EDS results proved that the waste form has been totally immobilized in the sintered matrix whether in glass-ceramics and glass. However, the leaching rate of element Nd in glass-ceramic was lower than the glass matrix at 28 d. Moreover, the Vickers hardness results of glass-ceramic were higher than that of glass. Thus, glass-ceramics can not only reduce sintering temperature and save energy but also achieve a better immobilizing effect. Our investigation reflects that glass-ceramics are more suitable for neodymium-contaminated soil immobilization using the microwave sintering method.     

Sintering behaviour of a ZnO waste powder obtained as by-product from brass smelting

The effect of two sintering methods (conventional sintering and two-step sintering) and of alumina addition on the sintering behaviour of a ZnO-rich waste powder (ZnO > 95 wt%), a by-product from brass smelting industry, was studied aiming to improve the sintered density and grain size. Both conventional sintering and two-step sintering methods did not lead to fully dense powder compacts, as densification was conditioned by abnormal grain growth and the particle size of the ZnO-rich residue. When two-step sintering was used the grain growth was reduced comparatively to conventional sintering method. The highest relative sintered density (about 90%) was achieved when samples of ZnO waste and samples of ZnO waste with 2 wt% added Al₂O₃ were processed by two-step sintering and corresponded to a mean grain size of around 18 µm and 7 µm, respectively. XRD and SEM results indicated that alumina addition helped to inhibit grain growth due to the formation of gahnite spinel (ZnAl₂O₄) precipitates in the grain boundaries of zincite (ZnO) grains.     

Synthesis and densification behaviour of magnesium aluminate spinel: Effect of Dy2O3

Magnesium aluminate spinels have been developed by reaction sintering of calcined alumina and calcined magnesia and its densification behaviour was studied in presence of Dy₂O₃. Green bar made from stoichiometric spinel composition with and without Dy₂O₃ were subjected to dilatometric study, densification study and microstructural evaluation by SEM. It was found that Dy₂O₃ additive does not have significant effect on the spinelisation but favours the densification of the spinel. Microstructure of sintered spinel without any additive is non-uniform with some exaggerated grain growth. Dy₂O₃ prevents the exaggerated grain growth and thereby helps in the densification process.     

Sinterability,microstructure and compressive strength of porous glass-ceramics from metallurgical silicon slag and waste glass

Porous glass-ceramics have been prepared by the direct sintering of powder mixtures of metallurgical silicon slag and waste glass. The thermal behavior of silicon slag was examined by differential thermal analysis and thermogravimetry to clarify the foaming mechanism of porous glass-ceramics. The mass loss of silicon slag below 700 °C was attributed to the oxidation of amorphous carbon from residual metallurgical coke in the silicon slag, and the mass gain above 800 °C to the passive oxidation of silicon carbide. The porosity of sintered glass-ceramics was characterized in terms of the apparent density and pore size. By simply adjusting the content of waste glass and sintering parameters (i.e. temperature, time and heating rate), the apparent density changed from 0.4 g/cm³ to 0.5 g/cm³, and the pore size from 0.7 mm to 1.4 mm. In addition to the existing crystalline phases in the silicon slag, the gehlenite phase appeared in the sintered glass-ceramics. The compressive strength of porous glass-ceramics firstly increased and then decreased with the sintering temperature, reaching a maximal value of 1.8 MPa at 750 °C. The mechanical strength was primarily influenced by the crystallinity of glass-ceramics and the interfaces between the crystalline phases and the glassy matrix. These sintered porous glass-ceramics exhibit superior properties such as light-weight, heat-insulation and sound-absorption, and could found their potential applications in the construction decoration.     

Sintering behavior of nanostructured WC-Co composite

Sintering of nanocrystalline WC-Co, retaining the nanoscaled grain sizes is a matter of great interest. Many non traditional methods have been used to achieve this goal as the required result has not been achieved using the traditional method of liquid phase sintering. The present study is an attempt to find out the limitations of traditional sintering method and optimize it to get nanocrystalline WC-Co composites. The effect of temperature, time and composition variation has been studied to see the sintering behavior of nanostructured WC-Co composite. Detailed X-ray diffraction (XRD) analysis as well as microstructural examination showed that sintering at 1350 °C for 1 h with 5% binder composition (Co) is a set of critical temperature, time and composition which can provide the required results. The grain growth is through coalescence. At critical conditions the majorities of WC grains are faceted and attains the shape of prismatic and basal facets.     

Effect of Ce and La substitution on dielectric properties of bismuth titanate ceramics

Effect of Ce and La substitution on the microstructure and dielectric properties of bismuth titanate (BT) ceramics was investigated. Bismuth titanate ceramics (Bi_4−xA_xTi₃O₁₂) (A = Ce or La; x = 0, 0.5, 1) were processed by sintering of pressed pellets, prepared from nanopowder synthesized by the modified sol-gel method. Pure and La modified bismuth titanate ceramics have single Bi₄Ti₃O₁₂ phase of Aurivillius type, whereas a small amount of Bi₂Ti₂O₇ pyrochlore phase appears in Ce modified bismuth titanate ceramics. In the same time addition of La and Ce improved sinterability of BT ceramics. The results of the measurement of dielectric constant and loss tangent at different frequencies (100 Hz-1 MHz) as a function of temperature reveal that Ce modified ceramics has a diffuse phase transition. Temperature T_m, corresponding to the maximum value of the dielectric constant, is shifted to higher temperature and the maximum value of the dielectric constant is decreased with increasing frequency, which indicate that relaxor behavior is caused by Ce substitution.     

Sintering behaviour and properties of manganese-doped alumina

The effect of manganese (0.1, 0.5 and 1.0?wt%) on the sintering and mechanical properties of alumina was studied. Sintering was carried out by the conventional heating method in a box furnace and in a hybrid multimode microwave furnace. XRD analysis revealed the precipitation of a spinel second phase (MnAl₂O₄) in manganese-doped samples as a result of manganese limited solubility in the corundum lattice. The addition of 0.1?wt% manganese was most beneficial in enhancing the densification of alumina (97.5% relative density when compared to 94.2% for the undoped sample), hindered grain growth, and improved the hardness of the ceramic when sintered at 1500?°C. The study also revealed that microwave sintering was effective in suppressing grain growth of alumina. In addition, the hardness was dependent on the sintered bulk density and that grain coarsening ensued as the density of the sintered alumina exceeded 95% of theoretical.