Effect of tempering approach following cross-flow drying on rice milling yields

Abstract

Three tempering approaches were followed after drying rough rice at 16.3% and 20.5% initial moisture contents (IMCs) using 57?°C/13% RH air at an airflow of 0.56 (m³/s)/m² for 30, 60, and 90?min in an experimentally simulated cross-flow drying column. For the longer drying durations, post-tempering head rice yields were consistently less when the interstitial air from rice from different cross sections of the drying column was allowed to “interact” during tempering than when the rice from these different cross sections was tempered separately; this effect was more prominent at the greater rice IMC. RH of the interstitial air during tempering was measured and used to estimate the minimum tempering durations required for the different tempering approaches.     

Effects of drying on sunflower seed oil quality and germination

Sunflower seed (SunGro 380) were harvested 101 to 121 days after planting, and their moisture levels were between 43 and 15%. The seed were dried at 35, 53, 72, and 88 C to a final moisture level of 10% or below. Drying air flow was 2000 m³/hr./m³ seed. Temperature had no effect on peroxide values, total oil, or fatty acid composition. Free fatty acids increased as initial moisture decreased. For a given drying temperature, germination increased with decreasing initial moisture, and for a given initial moisture, germination increased with decreasing drying temperature. This study indicates that a drying temperature greater than 53 C should not be used if seed viability is to be maintained.     

Engineering methods to reduce aflatoxin contamination of corn in on-farm bin drying and storage systems

On-farm, in-bin drying of corn is weather dependent process that requires a careful selection of drying strategy in a locality to prevent reduction in the grain quality. This study simulated drying and storage of corn using different fan control methods and assessed the impact of infrared heat treatments to decontaminate corn of harmful molds spores. Fan operation considered included running the fan continuously, only at night (NANO), only during the day (NADO), at a set window of equilibrium moisture content of natural air, and when supplemented with heating of ambient air. The drying was investigated at various initial moisture contents (16 to 22%, wet basis), air flow rates (1.11 to 4.46?m³?min^?1[air] t^?1 [corn]) and corn harvesting start dates (August 15–November 15). To prevent aflatoxin contamination, freshly-harvested corn should be dried within 10 days to MC below 15% if prevailing relative humidity exceeds 86%.     

Study on quality attributes and drying kinetics of instant parboiled rice fortified with turmeric using hot air and microwave-assisted hot air drying

Abstract

This study investigated the quality and drying kinetics of instant parboiled rice fortified with turmeric (IPRFT) by using hot air (HA) and microwave-assisted hot air (MWHA) drying. The cooked long grain parboiled rice (LGPR) fortified with turmeric was dried with HA at temperatures of 65, 80, 95, and 110?°C. The microwave power density of 0.588 Wg^?1 was incorporated for drying with MWHA. Drying was performed until the dried IPRFT reached 16% (d.b.) of moisture content. The quality of the dried IPRFT was evaluated in terms of color, total phenolics content (TPC), total antioxidant capacity (TAC), rehydration ratio, volume expansion ratio, texture and microstructure. The results showed that the incorporation of microwave power with HA drying helped to reduce the drying time by 50% compared to conventional HA drying. A prediction of the moisture ratio by using the Page model provided the best R² and RMSE in drying kinetics. The drying conditions had small effects on the color, TPC, TAC, and microstructure of the dried IPFRT. The rehydration ratio, volume expansion ratio and texture of the rehydrated IPFRT showed minimal variations from changes in the drying conditions. The TPC and TAC of the dried IPRFT clearly increased compared to the TPC and TAC of the initial LGPR.     

Coupling CFD and Diffusion Models for Analyzing the Convective Drying Behavior of a Single Rice Kernel

The drying behavior of a single rice kernel subjected to convective drying was analyzed numerically by solving heat and moisture transfer equations using a coupled computational fluid dynamics (CFD) and diffusion model. The transfer coefficients were computed simultaneously with the external flow field and the internal diffusive field of the grain. The model was validated using results of a thin-layer drying experiments from the literature. The effects of velocity and temperature of the drying air on the rice kernel were analyzed. It was found that the air temperature was the major variable that affected the drying rate of the rice kernel. The initial drying rates (in first 20 min) were 7, 12, and 19% per hour at inlet air temperatures of 30, 45, and 60 ^° C, respectively. Important temperature gradients within the grain existed only in the first few minutes of the drying process. The moisture content gradients reached a maximum value of 11.7% (db) mm ^?1 at approximately 45 min along the short axis in the thickness direction. The variation in the inlet air velocity showed a minor effect on the drying rate of the rice kernel. The heat and mass transfer coefficients varied from 16.57 to 203.46 W·m ^?2·K ^?1 and from 0.0160 to 0.1959 m·s ^?1, respectively. The importance of the computation of the transfer coefficients with the heat and mass transfer model is demonstrated.     

Assessment of new in-bin drying and storage technology for soybean seed

On-farm, in-bin drying and storage of soybean in environments with unconditioned air often result in repeated drying and rewetting of the grains which may have adverse effects on quality metrics; if done using natural air, as recommended for soybean destined to the seed market, the in-bin drying and storage method require operation at well-defined local weather-dependent strategies to maintain the seed quality. This study simulated in-bin drying and storage of soybeans. Different fan control options and drying strategies were used to assess performance in terms of drying duration to target final moisture content (MC), percent over drying, energy expenditure, and drying cost. Fan operation included running the fan continuously, only at night, only during the day, at a set window of equilibrium MC (EMC) of natural air, and set EMC window with supplemental heating of ambient air as an option (EMC-H). Drying and storage performance were tested for soybean at initial moisture content (IMC) (16–22%, wet basis), air flow rate (1.04–5.0?m³?min^?1 [air] t^?1 [soybean]), and harvesting start dates (August 15 to November 15). Simulation model was validated using a bench-scale pressure drop system filled with soybeans with IMC of 22% wet basis. The result shows that fan control strategies, air flow rates, harvest date, and initial MC of the soybeans significantly (P?χ² was 0.88.     

Hot air drying of purple-fleshed sweet potato with contact ultrasound assistance

A drying technique using a combination of a contact ultrasound apparatus and a hot air dryer is developed to investigate the strengthening effect of contact ultrasound on hot air drying. The effects of drying parameters such as ultrasound power and drying temperature on drying characteristics, effective moisture diffusivity (D_eff), microstructure, glass transition temperature (T_g), rehydration ratio, and color difference are discussed. The results show that the application of contact ultrasound causes a significant acceleration of internal mass transfer, and higher ultrasound power applied leads to faster drying rate. The effect of ultrasound power on drying rate decreases along with the reduction of moisture content during drying process. The increase in drying temperature significantly reduces drying time but has a little negative influence on the strengthening effect of ultrasound. D_eff values range from 1.0578?×?10^?10 to 5.4713?×?10^?10?m²/s in contact ultrasound-assisted hot air drying of purple-fleshed sweet potato and increase significantly with an increase in drying temperature as well as ultrasound power. The microstructure of purple-fleshed sweet potato is greatly different at different ultrasound powers during contact ultrasound-assisted hot air drying and shows more microchannels and dilated intercellular spaces in the cross-section of purple-fleshed sweet potato micrographs at higher ultrasound power. Contact ultrasound application during hot air drying could improve the mobility of water and consequently reduce glass transition temperature. Lower color difference and higher rehydration ratio could be achieved as drying temperature decreases and ultrasound power increases. The increase in contact ultrasound power could reduce energy consumption of drying process up to 34.60%. Therefore, contact ultrasound assistance is a promising method to enhance hot air drying process.     

Experiments on In-Store Paddy Drying Under Tropical Climate: Simulation and Product Quality

Abstract

The main objective of this work is to study the rice whiteness and paddy qualities of rice in terms of hardness, stickiness, cohesiveness, and germination of rice. The prediction results of moisture content and whiteness are compared with the experimental results using a near-equilibrium drying model, which is modified by including whiteness kinetics of rice kernel. The long grain rice (Suphanburi 1 high amylose indica variety), which consists of 27% amylose was used for all experiments. The experiments were carried out at the average ambient temperature range of 28.6–30.8°C, average relative humidity of 65.2–80.6% with a fixed bed depth of 1.0 m. Specific air flow rates of 0.65 and 0.93 m³/min-m³ of paddy were forced continuously through the paddy bulk at initial moisture contents of 18.5% and 20.1% wet basis, respectively. The desired final moisture content of paddy is about 13.3 ± 0.6% wet basis. The results show that drying rate and the whiteness predictions are in good agreement with those from the experiments. The in-store drying using ambient air condition did not produce notable effect on the rice whiteness, head rice yield, and the percentage of paddy germination. However, the hardness, stickiness, and cohesiveness of rice were changed.     

An approach for indirect monitoring of moisture content in rubberwood (Hevea brasiliensis) during hot air drying

Abstract

This study aimed to determine the equilibrium moisture content and to develop an indirect measurement technique for the moisture content (MC) by observing temperature and vapor pressure during hot air drying. The temperature and gas pressure were recorded during hot air drying at several points within wood sample specimens conforming to ASTM D 143 and AOAC, 1990. The moisture content was estimated from measured temperature and pressure. The accuracy of MC estimates was validated by oven-drying method. For validation, nine experiments at different temperatures of hot air drying were run and the indirect measurement was found to provide a good accuracy. The obtained statistics were R² = 82.5%, standard error (SE) ranging from 0.15 to 0.43, root mean square error (RMSE) ranging from 0.16 to 0.38 and mean absolute error (MAE) ranging from 0.4 to 1.1 respectively. It can be concluded that the air in wood was removed completely, especially when the MC was below the fiber saturation point. We have demonstrated an alternative moisture content monitoring method for potential adoption by the rubberwood industries.     

Impact of rewetting and drying of rough rice on predicted moisture content profiles during in-bin drying and storage

Accurate prediction of moisture content (MC) is vital for effective control of on-farm, in-bin drying and storage of rough rice, especially for systems using recently introduced technology to automate fan run time. The study used simulations, laboratory, and field experiments to investigate the extent to which rewetting and drying, during in-bin drying and storage, affect accuracy of predicted MC—a critical parameter for automated fan control. Vapor sorption analysis (VSA) was used to generate MC prediction models for rough rice. Simulations of in-bin drying and storage, using in-field weather data, were performed while segregating effects resulting from rewetting and drying of the rough rice and the type of fan control strategy used. Predicted MC profiles of rough rice and drying durations were compared with those resulting from using standard constants in the literature for modeling. The root mean square error associated with predicting the MC by model constants developed using the VSA was 0.54% MC and 1.32% MC dry basis (d.b.), for desorption and adsorption, respectively. Deviation in MC logged by in-bin built, field sensors and that simulated by taking into account the influence of rewetting and drying were generally within 1.5% point difference. Therefore, rewetting and drying did not affect drying duration. However, drying duration was significantly influenced by fan control strategy (p?相似文献   

Analysis of Energy and Environmental Parameters during Solar Cabinet Drying of Apple and Carrot

A modular solar cabinet dryer equipped with an air collector including a drying chamber with different tray arrangements was developed to determine moisture changes in different sizes and forms (slices and cubes) of apple and carrot pieces and to carry out serial measurements of temperatures, solar radiation, and air humidity distributions during the drying process. The initial and final moisture contents (w.b.) of fresh products were 88 and 26% for apple and 71 and 13% for carrot with initial weights of 1.56 and 3 kg, respectively. The results revealed that the temperature inside the chamber was strongly negatively correlated with air humidity (R² = 0.91) and that the length of the drying period was influenced by the weather conditions, as the cloudy weather retarded drying of carrots. It was possible to reach an air drying temperature over 41°C with a daily total solar energy incident on the collector's surface of 857.2 kJ/(m² day) for apples and 753.20 kJ/(m² day) for carrots. The analysis of energy requirements to remove moisture from apples and carrots during the total drying period showed values of 3300.19 and 7428.28 kJ/kg, respectively. The amount of air to remove water from the samples was also determined as 126.93 m³ for apples and 928.56 m³ for carrots.     

Spouted bed drying of agricultural grains

It is shown that the presence of a “slotted draft tube” results in reduced air requirements for spouting and improved drying performance. Experimental data are presented on batch as well as continuous spouted bed drying of wheat, paddy, maize and peas. The variables studied are feed moisture content (Q_o), inlet air temperature (T_o), bed mass hold-up (M_p), inlet superficial air velocity (u_o) and bed diameter (D_c) in batch drying, and the above variables and solids feed rate (F_s) in continuous drying. The data on average overall drying rate, ?_m, in kg moisture evaporated per unit time per kg bed solids, is found to be correlatable as ?_m, = k (50Q_o + 0.118T_o ? 12.5) 10^?5, and the single parameter k is presented for wheat, paddy, maize and peas for both batch and continuous modes of spouted bed drying. The correlation obtained should be useful in dryer design for the grains studied as well as for other similar materials.     

A new physical pretreatment of plum for drying

In this paper a new physical pretreatment of plums, consists of piercing them by a thin needle, is proposed to increase the rate of drying. The effect of physical pretreatment on drying time was compared with chemical pretreatment that consists of dipping of plums in hot NaOH solution (1%). Drying experiments were carried out in a convective laboratory dryer at 85 °C and 0.81 m/s air velocity. It was observed that pierced plums were dried faster than chemically pretreated plums. After 480 min moisture ratio of pierced sample was 0.07 while for the chemical method it was 0.25. The moisture ratio at any time was compared with seven different mathematical models and the best model was determined according to the best agreement. Accordingly, two-term exponential model for moisture ratio is found to be superior to the other proposed models. The effective diffusivity was found to be 5.471 × 10^?9 m²/s for chemically pretreated and 1.016 × 10^?8 m²/s for physically pretreated plums.     

Drying equations of Thai Hom Mali paddy by using hot air,carbon dioxide and nitrogen gases as drying media

The objective of this study was to develop a drying equation for predicting the thin layer drying kinetics of dried Thai Hom Mali paddy using different drying gases. Thai Hom Mali paddy cv. Khao Dok Mali 105 with initial moisture content of 32% dry basis was dried in a heat pump dryer at 0.4 m/s fixed superficial velocity, 60% fixed evaporator bypass air ratio, and varied drying temperatures of 40, 50, 60 and 70 °C using hot air, CO₂ and N₂ gases as drying media. Drying rate was not affected by drying gases but increased with drying temperatures. Moisture ratios, at any given time during the drying process, were compared among various models, namely, Newton, Page, Modified Page I, Henderson and Pabis, two-term, approximation of diffusion, and Midilli. The effect of drying air temperatures on the coefficients of the best moisture ratio model was determined by single step regression method. The R² coefficient, root mean square error (RMSE) and chi-square (χ²) were criteria for selecting the best model. The study found that the Midilli model was the best model for describing the drying behavior of Thai Hom Mali paddy in every evaluated drying gas. It should be possible to predict the moisture content of a product with a generalized model that shows the effect of drying air temperature on the model constants and coefficients.     

Effect of different drying conditions on the vitamin C (ascorbic acid) content of Hayward kiwifruits (Actinidia deliciosa Planch)

In this study, drying kinetics of kiwifruit are investigated experimentally and theoretically under varying drying conditions. Experiments are conducted using air temperatures at 35, 45, 55 and 65 °C, mean velocities at 0.3, 0.6 and 0.9 m s^?1 and, relative humidity values at 40%, 55%, 70% and 85%. Initially, sorption isotherms of the dried kiwifruit slices are determined for different temperatures and equilibrium relative humidity values. The values of the moisture diffusivity, D_eff are obtained from the Fick's diffusion model. The effects of the governing drying parameters on the vitamin C content as well as on the total drying time are determined. The experimental moisture data were fitted to some models available in the literature, mainly the Henderson and Pabis model, the Lewis model and the two-term exponential model and, a good agreement was observed. In addition, it is disclosed that increasing drying air temperature causes more loss in vitamin C in the dried fruits while degradation of vitamin C is reduced with increasing relative humidity of drying air.     

Mathematical Model of Fixed-Bed Drying and Strategies for Crumb Rubber Producing STR20

The objectives of this research were to investigate empirical and diffusion models for thin-layer crumb rubber drying for producing STR20 rubber using hot air temperatures of 110–130°C and to study the effect of drying parameters such as inlet drying temperature, volumetric flow rate, and initial moisture content on the quality of dried rubber. Finally, a mathematical drying model for predicting the drying kinetics of crumb rubber was developed using inlet air flow rates of 300–600 m³/min-m³ of crumb rubber (equivalent to 1.8–5.0 m/s) with the crumb rubber thickness fixed at 0.25 m. The average initial moisture content of samples was in the ranges of 40 and 50% dry basis while the desired final moisture content was below 5% dry basis. The results showed that the drying equation of crumb rubber was highly related to the inlet air temperature, while the drying constant value was not proportional to the initial moisture content. Consequently, the experimental data were formulated using nine empirical models and the analytical solution of moisture ratio equation was developed by Fick's law of diffusion. The result showed that the simulated data best fitted the logarithmic model and was in reasonable agreement to the experimental data. The effective diffusion coefficient of crumb rubber was in the range of 1.0 × 10^?9 to 2.15 × 10^?5 m²/s corresponding to drying temperatures between 40 and 150°C, respectively. The effects of air recirculation, inlet drying temperature, initial moisture contents, air flow rate, and drying strategies on specific energy consumption and quality of samples were reported. The experiments were conducted using two different drying strategies as follows: one-stage and two-stage drying conditions. The results showed that initial moisture content and air flow rates significantly affected the specific energy consumption and quality of rubber, while the volumetric air flow rate acted as dominant effect to the specific energy consumption. The simulated results concluded that the percentage of recycled air between 90 and 95% provided the lowest specific energy consumption as compared to the others.     

Ultrasound-assisted fluidized bed drying of paddy: Energy consumption and rice quality aspects

Several studies have been conducted on equipping conventional fluidized bed with some technologies to increase drying efficiency and its performance. The objective of this study was to investigate the influence of high-power ultrasound (HPU) on fluidized bed drying of paddy in terms of drying kinetics, grain quality (percentage of cracked kernels and bending strength of grain kernels), and specific energy consumption (SEC). To decrease the initial moisture content of paddy from 26.5?±?0.5% (kg/kg, d.b) to the final moisture content of 13?±?0.5% (kg/kg, d.b), the experiments were conducted in a factorial design at three levels of ultrasound power densities (11.1, 14.6, and 18.7?kW/m³), four levels of frequencies (20, 25, 28, and 30?kHz), and three levels of drying air temperatures (30, 40, and 50°C). Application of HPU in conjunction with conventional fluidized bed drying led in 23% decrease in drying time as well as improvement in grain quality, in terms of percentage of cracked kernels and bending strengths. In addition, SEC reduced approximately by 22%, as HPU applied at selected drying condition.     

Pulsed vacuum drying (PVD) of wolfberry: Drying kinetics and quality attributes

The effects of drying temperature (50, 53, 56, 59, 62, and 65°C) and pulsed vacuum ratio defined as the vacuum pressure duration versus atmosphere pressure duration (3:3, 6:6, 9:2, 12:5, 15:1, 18:4?min/min) on pulsed vacuum drying (PVD) characteristics and quality attributes of wolfberry in terms of polysaccharide content, color parameters (L^*, a^*, b^*, ΔE, and C), rehydration ratio and microstructure were investigated. Results revealed that appropriate PVD can reduce drying time by 73.2% compared to hot air drying at the same drying temperature. The moisture effective diffusivity (D_eff) ranged from 5.23?×?10^?10 to 9.73?×?10^?10?m²/s, calculated using the Weibull distribution model. The polysaccharide content, L^* (lightness), a^* (redness/greenness) of the PVD products were higher than those of the hot air-dried samples at the same drying temperature. The total color difference (ΔE) and color intensity (C) of PVD samples were close to those of the fresh ones. The retention rate of total polysaccharide content of PVD samples was about 49–77%, which was significantly higher than 30% of the hot air-dried samples. The surface of PVD wolfberry was highly porous, which may enhance moisture transfer during drying as well as rehydration processes. The results of current work indicate that PVD is a promising technology for wolfberry process, for the reason that PVD can reduce drying time significantly as well as enhance the quality attributes in terms of the total polysaccharide content, color parameters and rehydration ratio.     

Effect of high pressure pretreatment on drying kinetics and oleoresin extraction from ginger

The present study reports for the first time the effect of high pressure pretreatment (100–400?MPa, 10?min) on drying kinetics of ginger and its oleoresin extraction. High pressure pretreated samples were dried, powdered and solvent extracted. The increase in drying temperature (55–85°C) increased the moisture diffusivity (2.03–4.87?×?10^?9?m²/s) but resulted in decrease in 6-gingerol (53.98%) and oleoresin yield (57.31%). However, high pressure pretreatment followed by dehydration (55°C) resulted in higher moisture diffusivity (2.84–6.09?×?10^?9?m²/s) as well as enhanced extraction yield of 6-gingerol (34.05%) and oleoresin (28.29%).     

Experimental benchmarking of diffusion and reduced models for convective drying of single rice grains

Abstract

In this work, the drying behavior of single rice grains at moderate and elevated air temperatures (i.e. 60?°C, 120?°C, and 140?°C) is experimentally investigated by using a magnetic suspension balance system. To describe the experimental drying behavior, a diffusion model is developed. The reference moisture diffusivity of the rice grains is determined by using an inverse method, whereas other thermo-physical properties are measured. Next, the diffusion model is reduced to a semi-empirical model within the frame of reaction engineering approach (REA). Both models are successfully benchmarked against the experimental observations. The results indicate that the moisture diffusivity of rice grains can be represented as a linear function of the moisture content and the drying process at high temperatures is controlled by both intra- and extra-particle mass transfer resistances. In addition to these results, this study favors a practical application of the REA in drying calculations to derive a simple, robust, and extrapolative semi-empirical model since the parameter of this model seems to be insensitive to variations of drying conditions.