An accurate laminated element for piezoelectric smart beams including peel stress

This paper presents a laminated element for piezoelectric (PZT) smart beams in taking into account peel stresses. In the finite element analysis (FEA) formulation, a coupled electrical and mechanical beam element is used to model PZT patches, and a conventional structural element is used to model a host beam. A continuous adhesive element with shear and peel stiffness is derived to form a PZT laminated element. For a smart beam with a partially bonded PZT patch or distributed PZTs, the laminated element is applied to an area of the host beam with PZTs and the conventional element is used in the host beam where no PZT is bonded. A novel PZT laminated element is firstly derived based on the Timoshenko beam theory, in which the FEA formulation based on the Euler-Bernoulli beam theory can be considered as its special case. FEA numerical results of static and dynamic analyses based on the Euler-Bernoulli beam theory are compared with the exact static and dynamic solutions to validate the present FEA formulation. The present FEA framework based on the Timoshenko beam theory is then used to investigate the effects of PZT debondings on static behaviors and dynamic responses, and an original and effective procedure for detecting debondings in PZT actuators or sensors is proposed.The authors are grateful to the support of the Australian Research Council through a Large Grant Scheme (Grant No. A10009074).     

Adhesive element modelling and weighted static shape control of composite plates with piezoelectric actuator patches

A novel finite element model is presented for static and dynamic analysis of composite plates integrated with a laminated piezoelectric layer, a host laminated composite plate and an adhesive layer between them. A new adhesive element is developed which includes both peel and shear effects in the adhesive layer based on first‐order shear deformation plate theory. The thin adhesive layer between the piezoelectric layer and the host plate is modelled by assuming that it carries constant shear and peel strains throughout its thickness. In addition, a weighted static shape control scheme for finding the optimal voltage distribution for static shape control is given. By selecting different weighting matrices, a variety of items such as displacements, slopes, curvatures, strains and even generalized forces, can be included in finding the optimal actuating voltage for static shape control. The present model is validated by comparing with those results available in the literature. The numerical results show that the weighted linear least method can give a satisfactory voltage distribution to best match the desired shape. Copyright © 2004 John Wiley & Sons, Ltd.     

基于模态应变能分布的压电致动器/传感器位置优化遗传算法

本文由线弹性压电结构有限元动力方程,推导了压电智能结构的振动控制方程。建立了准确模拟层合压电结构动力行为的有限元模型。基于主结构模态应变能分布提出了一种新的优化目标函数,将压电致动器/传感器位置编号作为优化变量,建立了离散变量表示的智能结构优化问题,并通过二进制编码的遗传算法（GA）求解了该最优问题。以四边固支复合层合压电智能板为数值算例,采用比例反馈控制, 研究了最优位置配置致动器/传感器智能结构目标模态的控制效果。数值结果表明基于模态应变能分布的遗传算法所得优化解具有较好的振动控制效果。     

Optimal design in vibration control of adaptive structures using a simulated annealing algorithm

Advanced reinforced composite structures incorporating piezoelectric sensors and actuators are increasingly becoming important due to the development of smart structures. These structures offer potential benefits in a wide range of engineering applications such as vibration and noise suppression, shape control and precision positioning. This paper presents a finite element formulation based on the classical laminated plate theory for laminated structures with integrated piezoelectric layers or patches, acting as sensors and actuators. The finite element model is a single layer triangular nonconforming plate/shell element with 18 degrees of freedom for the generalized displacements, and one additional electrical potential degree of freedom for each surface bonded piezoelectric element layer or patch. The control is initialized through a previous optimization of the core of the laminated structure, in order to minimize the vibration amplitude and maximize the first natural frequency. Also the optimization of the patches position is performed to maximize the piezoelectric actuators efficiency. The simulated annealing algorithm is used for these purposes. To achieve a mechanism of active control of the structure dynamic response, a feedback control algorithm is used, coupling the sensor and active piezoelectric layers or patches, and to calculate the dynamic response of the laminated structures the Newmark method is considered. The model is applied in the optimization of an illustrative adaptive laminated plate case. The influence of the position and number of piezoelectric patches, as well as the control gain, are investigated and the results are presented and discussed.     

Static,free vibration and thermal analysis of composite plates and shells using a flat triangular shell element

Finite element static, free vibration and thermal analysis of thin laminated plates and shells using a three noded triangular flat shell element is presented. The flat shell element is a combination of the Discrete Kirchhoff Theory (DKT) plate bending element and a membrane element derived from the Linear Strain Triangular (LST) element with a total of 18 degrees of freedom (3 translations and 3 rotations per node). Explicit formulations are used for the membrane, bending and membrane-bending coupling stiffness matrices and the thermal load vector. Due to a strong analogy between the induced strain caused by the thermal field and the strain induced in a structure due to an electric field the present formulation is readily applicable for the analysis of structures excited by surface bonded or embedded piezoelectric actuators. The results are presented for (i) static analysis of (a) simply supported square plates under doubly sinusoidal load and uniformly distributed load (b) simply supported spherical shells under a uniformly distributed load, (ii) free vibration analysis of (a) square cantilever plates, (b) skew cantilever plates and (c) simply supported spherical shells; (iii) Thermal deformation analysis of (a) simply supported square plates, (b) simply supported-clamped square plate and (c) simply supported spherical shells. A numerical example is also presented demonstrating the application of the present formulation to analyse a symmetrically laminated graphite/epoxy laminate excited by a layer of piezoelectric polyvinylidene flouride (PVDF). The results presented are in good agreement with those available in the literature.The work was partly sponsored by a grant (DAAHO4-95-1-0175) from the army research office with Dr. Gary Anderson as the grant monitor.     

A new 4-node quadrilateral FE model with variable electrical degrees of freedom for the analysis of piezoelectric laminated composite plates

A new 4-node quadrilateral finite element is developed for the analysis of laminated composite plates containing distributed piezoelectric layers (surface bonded or embedded). The mechanical part of the element formulation is based on the first-order shear deformation theory. The formulation is established by generalizing that of the high performance Mindlin plate element ARS-Q12, which was derived based on the DKQ element formulation and Timoshenko’s beam theory. The layerwise linear theory is applied to deal with electric potential. Therefore, the number of electrical DOF is a variable depending on the number of plate sub-layers. Thus, there is no need to make any special assumptions with regards to the through-thickness variation of the electric potential, which is the true situation. Furthermore, a new “partial hybrid”-enhanced procedure is presented to improve the stresses solutions, especially for the calculation of transverse shear stresses. The proposed element, denoted as CTMQE, is free of shear locking and it exhibits excellent capability in the analysis of thin to moderately thick piezoelectric laminated composite plates.     

Finite element analysis on deflection control of plates with piezoelectric actuators

A finite element model for the deflection control of plates with piezoelectric actuators is presented. This model contains an actuator element, an adhesive interface element and an eight-node isoparametric plate element. The actuator element developed here is based on first-order shear deformation theory. An analytical solution is also derived in comparison with results using the finite element model. The analyses articulate separate response of the plate; actuators and the adhesive give the flexible meshing advantage of solving the- smart structure problem with any type of boundary conditions and geometry configuration.     

An analytical solution for the analysis of symmetric composite adhesively bonded joints

Analytical solutions for adhesively bonded balanced composite and metallic joints are presented in this paper. The classical laminate plate theory and adhesive interface constitutive model are employed for this deduction. Both theoretical and numerical (finite element analysis) studies of the balanced joints are conducted to reveal the adhesive peel and shear stresses. The methodology can be extended to the application of various joint configurations, such as single-lap and single-strap joints to name a few. The methodology was used to evaluate stresses in several balanced adhesively bonded metallic and composite joints subjected to the tensile, moment and transverse shear loadings. The results showed good agreements with those obtained through FEM.     

Classical coupled thermoelasticity in laminated composite plates based on third-order shear deformation theory

A new mixed finite element formulation is proposed to analyze transient coupled thermoelastic problems. Coupled model of dynamic thermoelasticity is selected for a laminated composite and a homogeneous isotropic plate. For the particular finite element developed here, there are 15 degrees of freedom at each node. Two simply supported plates are considered subjected to sinusoidally distributed mechanical and thermal loading. It is seen, by comparing the present results with results from the NISA II FEM code, that they are in good agreement.     

Modelling and simulation of adhesive curing processes in bonded piezo metal composites

This work deals with the modelling and simulation of curing phenomena in adhesively bonded piezo metal composites (PMC) which consist of an adhesive layer, an integrated piezoelectric module and two surrounding metal sheet layers. In a first step, a finite strain modelling framework for the representation of polymer curing phenomena is proposed. Based on this formulation, a concretised model is deduced and applied to one specific epoxy based adhesive. Here, appropriate material functions are provided and the thermodynamic consistency is proved. Regarding the finite element implementation, a numerical scheme for time integration and a new approach for maintaining a constant initial volume at arbitrary initial conditions are provided. Finally, finite element simulations of a newly proposed manufacturing process for the production of bonded PMC structures are conducted. Thereby, a representative deep drawing process is analysed with respect to the impact of the adhesive layer on the embedded piezoelectric module.     

金属裂纹板复合材料单面胶接修补结构应力分析

考虑金属裂纹板复合材料单面胶接修补结构的几何非线性和边界条件,建立了考虑弯曲变形单面修补结构力学分析模型,计算出承受面内载荷时修补结构的弯矩和挠度,将补片自由端和金属板裂纹处的弯矩作为胶层应力控制微分方程的边界条件,推导出剪应力和剥离应力的解析解,及裂纹张开位移的表达式,并与有限元数值结果进行对比。分析结果表明,胶接修补结构应力分析理论模型和相关简化假设合理、正确。利用所建立的解析模型研究了金属裂纹复合材料单面胶接修补结构的应力分布特点及胶层主导破坏模式的失效机制,为胶接修补结构的承载能力分析以及结构改进设计提供了一定的理论依据。     

Coupled thermoelasticity in laminated composite plates based on Green–Lindsay model

A new mixed finite element formulation is proposed to analyze transient coupled thermoelastic problems. The non-classical (Green–Lindsay) coupled model of dynamic thermoelasticity is selected for a laminated composite and a homogeneous isotropic plate. For the particular finite element developed here, there are 15 degrees of freedom at each node. Two simply supported plates are considered subjected to a half-sine mechanical and thermal loading. It is seen from a comparison of the present study with NISA II FEM code that the present method has good agreement and accuracy.     

Active control of forced vibrations in adaptive structures using a higher order model

This paper deals with a finite element formulation for active control of forced vibrations, including resonance, of thin plate/shell laminated structures with integrated piezoelectric layers, acting as sensors and actuators, based on third-order shear deformation theory. The finite element model is a single layer triangular nonconforming plate/shell element with 24 degrees of freedom for the generalized displacements, and one electrical potential degree of freedom for each piezoelectric element layer, which are surface bonded or embedded in the laminate.

The Newmark method is considered to calculate the dynamic response of the laminated structures, forced to vibrate in the first natural frequency. To achieve a mechanism of active control of the structure dynamic response, a feedback control algorithm is used, coupling the sensor and active piezoelectric layers. The model is applied in the solution of illustrative cases, and the results are presented and discussed.     

Analysis of cracked plates with a bonded patch

The problem of a cracked plate repaired by an adhesively bonded patch is studied. A shear spring model is adopted to reduce the problem to the analysis of a cracked plate and a patch subjected to external loads and interacting adhesive shear. While the patch is treated by the finite element method, the cracked plate is analyzed by the boundary element method, in which a special fundamental solution satisfying the boundary condition on the crack surface is introduced. The present formulation provides comparable results on the stress intensity factor of the patched crack with less computational effort.     

Electro-elastic characteristics of asymmetric rectangular piezoelectric laminae

The electro-elastic characteristics of clamped rectangular piezoelectric laminated plates were analytically investigated. A fully covered electrode piezoelectric layer was laminated on an elastic layer to form a nonsymmetrical laminated plate. Using the electro-elastic theory with the Kirchhoff-Love hypothesis, formulation of analyses for mechanical, electrical, and electromechanical characteristics of the laminae are presented. Numerical analysis was carried out using the extended Kantorovich method to yield eigenvalues and eigenfunctions. Theoretical predictions of dynamic characteristics were validated by comparing results with finite element analysis data. The calculated natural frequencies are presented in easy-to-use figures that are useful for sensor and actuator design in microelectromechanical systems (MEMS).     

Simple Efficient Smart Finite Elements for the Analysis of Smart Composite Beams

This paper is concerned with the development of new simple 4-noded locking-alleviated smart finite elements for modeling the smart composite beams. The exact solutions for the static responses of the overall smart composite beams are also derived for authenticating the new smart finite elements. The overall smart composite beam is composed of a laminated substrate conventional composite beam, and a piezoelectric layer attached at the top surface of the substrate beam. The piezoelectric layer acts as the actuator layer of the smart beam. Alternate finite element models of the beams, based on an “equivalent single layer high order shear deformation theory”, and a “layer-wise high order shear deformation theory”, are also derived for the purpose of investigating the required number of elements across the thickness of the overall smart composite beams. Several cross-ply substrate beams are considered for presenting the results. The responses computed by the present new “smart finite element model” excellently match with those obtained by the exact solutions. The new smart finite elements developed here reveal that the development of finite element models of smart composite beams does not require the use of conventional first order or high order or layer-wise shear deformation theories of beams. Instead, the use of the presently developed locking-free 4-node elements based on conventional linear piezo-elasticity is sufficient.     

Shape control of smart composite plate with non-rectangular piezoelectric actuators

Quasi-static shape control of a smart structure may be achieved through optimizing the applied electric fields, loci, shapes and sizes of piezoelectric actuators attached to the structure. In this paper, a finite element analysis (FEA) software has been developed for analyzing static deformation of smart composite plate structures with non-rectangular shaped PZT patches as actuators. The mechanical deformation of the smart composite plate is modeled using a 3rd order plate theory, while the electric field is simulated based on a layer-wise theory. The finite element formulation is verified by comparing with experimentally measured deformation. Numerical results are obtained for the optimum values of the electric field in the PZT actuators to achieve the desired shape using the linear least square (LLS) method. The numerical results demonstrate the influence of the shapes of actuators.     

A sequential linear least square algorithm for tracking dynamic shapes of smart structures

This paper presents a sequential linear least square algorithm for tracking dynamic shapes of piezoelectric smart structures. The dynamic shape discussed in this paper is defined as a host structural shape varying with time, and the tracking technique is to find an electric voltage history for each piezoelectric device over a time period so that the desired structural movements can be achieved. In the theoretical formulation, dynamic equations of piezoelectric smart structures are introduced by finite element analysis, and then a solution procedure for a set of time‐dependent electric voltages is derived by combining the linear least square method and the Houbolt numerical integration scheme. The formulation indicates that this algorithm can be used to find the time‐dependent voltages for tracking structural movements of piezoelectric smart structures. The present novel formulation is then demonstrated through numerical examples for tracking dynamic shapes of piezoelectric smart beams and plates. The numerical results for the smart beam are compared with the experimental ones. It is shown that the present sequential linear least square algorithm is capable of efficiently simulating dynamic shape tracking for smart structures. Copyright © 2006 John Wiley & Sons, Ltd.     

Optimal design of laminated piezocomposite energy harvesting devices considering stress constraints

Energy harvesting devices are smart structures capable of converting the mechanical energy (generally, in the form of vibrations) that would be wasted otherwise in the environment into usable electrical energy. Laminated piezoelectric plate and shell structures have been largely used in the design of these devices because of their large generation areas. The design of energy harvesting devices is complex, and they can be efficiently designed by using topology optimization methods (TOM). In this work, the design of laminated piezocomposite energy harvesting devices has been studied using TOM. The energy harvesting performance is improved by maximizing the effective electric power generated by the piezoelectric material, measured at a coupled electric resistor, when subjected to a harmonic excitation. However, harmonic vibrations generate mechanical stress distribution that, depending on the frequency and the amplitude of vibration, may lead to piezoceramic failure. This study advocates using a global stress constraint, which accounts for different failure criteria for different types of materials (isotropic, piezoelectric, and orthotropic). Thus, the electric power is maximized by optimally distributing piezoelectric material, by choosing its polarization sign, and by properly choosing the fiber angles of composite materials to satisfy the global stress constraint. In the TOM formulation, the Piezoelectric Material with Penalization and Polarization material model is applied to distribute piezoelectric material and to choose its polarization sign, and the Discrete Material Optimization method is applied to optimize the composite fiber orientation. The finite element method is adopted to model the structure with a piezoelectric multilayered shell element. Numerical examples are presented to illustrate the proposed methodology. Copyright © 2015 John Wiley & Sons, Ltd.