共查询到20条相似文献,搜索用时 812 毫秒
1.
《机械工程学报(英文版)》2018,(6)
Adhesion of cutting tool and chip often occurs when machining stainless steels with cemented carbide tools. Wear mechanism of cemented carbide tool in high speed milling of stainless steel 0Cr13Ni4 Mo was studied in this work. Machining tests on high speed milling of 0Cr13Ni4 Mo with a cemented carbide tool are conducted. The cutting force and cutting temperature are measured. The wear pattern is recorded and analyzed by high?speed camera, scanning electron microscope(SEM) and energy dispersive X?ray spectroscopy(EDS). It is found that adhesive wear was the dominant wear pattern causing tool failure. The process and microcosmic mechanism of the tool's adhesive wear are analyzed and discussed based on the experimental results. It is shown that adhesive wear of the tool occurs due to the wear of coating, the a nity of elements Fe and Co, and the grinding of workpiece materials to the tool material. The process of adhesive wear includes both microcosmic elements di usion and macroscopic cyclic process of adhe?sion, tearing and fracture. 相似文献
2.
A. Braghini Jr R.T. Coelho 《The International Journal of Advanced Manufacturing Technology》2001,17(4):244-251
The commercial availability of PCBN tools has created the possibility for great improvements in the area of machining hardened
steels. Roughing and finishing cuts can be carried out to achieve a surface finish as good as that obtained by grinding. Through
this procedure, fabrication time can be greatly reduced and quality increased. This work presents a study of the wear of PCBN
and cemented carbide tools when end milling hardened steels at low/medium cutting speeds. The experiments were carried out
using a 12.0 mm diameter end milling tool with an indexable insert tipped with PCBN. Removal rate was 384 mm 3 min −1 . Carbide inserts were also tested under the same cutting conditions. The tests were carried out in the dry condition. Three
different hardened steels were cut and the wear mechanism was investigated using a scanning electronic microscope (SEM). The
minimal wear mechanism found was a combination of adhesion and abrasion. The wear occurred predominantly on the flank face,
although some indications of crater wear were also detected. The amount of wear was significantly smaller for PCBN tools than
for cemented carbide tools. 相似文献
3.
《Wear》2006,260(4-5):549-553
It was shown in a previous investigation that when an electric current is passed between two sliding surfaces in the presence of engine oils, the wear characteristics of two surfaces could be altered significantly, but not friction. The wear on the cathode surface is decreased while the wear on the anode surface increased. The difference in wear rate of surfaces with and without current is attributed to the modification of the elemental composition of surface films. In this investigation, the concept was extended to a machining operation where it is desirable to reduce wear of the cutting tool while increasing metal removal. Two types of experiments were conducted: (a) ball-on-disk test and (b) face milling test. It was observed in ball-on-disk tests that in the presence of a metalworking fluid, the wear of the anode surface decreased significantly while the wear of the cathode surface increased slightly. Similar observations were made in face milling tests where the milling insert wear was reduced when it was the anode and increased when the insert was the cathode. In addition to wear, vibration during milling was also reduced when the insert was the anode. 相似文献
4.
5.
硬质合金铣刀片粘结破损的研究 总被引:1,自引:0,他引:1
针对铣削难加工材料时刀具粘结破损问题,进行了用平刀片和自主研发的复杂槽型铣刀片切削3Cr1Mo1/4V高温耐热钢的测温测力试验,同时采用高速摄影观察了铣刀片切入切出时粘结切屑脱落过程,应用有限元法分析了粘结破损时温度场和应力场耦舍后的等效合成应力。理论和试验数据分析结果表明,粘结破损的主要原因是工件和刀具材料的亲合力、铣刀片的等效合成应力大于硬质舍金的强度,改变铣刀片的槽型是提高抗粘结破损的有效方法。为三雏复杂槽型铣刀片槽型的优化和重构技术提供了理论依据和试验数据。 相似文献
6.
7.
三维复杂槽型铣刀片耦合场的数值模拟 总被引:1,自引:0,他引:1
为研究三维复杂槽型铣刀片的切削性能和失效机理,运用数值模拟技术对三维复杂槽型铣刀片和平前刀面铣刀片进行了热应力场、热应力与机械应力的耦合场分析。通过有限元分析,得到了两种铣刀片的应力集中区和危险区,经与试验结果对比,证明了有限元分析结果的正确性,说明三维槽型铣刀片具有优于平前刀面铣刀片的切削性能,从而预测在铣刀片上开出合理的槽型能有效地改善切削性能。 相似文献
8.
9.
10.
F. Velasco M.A. Martínez R. Calabrés A. Bautista J. Abenojar 《Tribology International》2009,42(8):1199-1205
Two ferritic stainless steels (409Nb and 434L) manufactured through powder metallurgical techniques were wear tested at different temperature conditions (up to 300 °C). Two sliding speeds were used, and tests were carried out against a wrought austenitic stainless steel. Materials’ wear performance was characterized through friction coefficients and analysis of wear tracks was carried out through scanning electron microscopy. Results have shown an adhesive wear mechanism. Oxidized ferrite particles have also been found on wear tracks. 相似文献
11.
钛合金铣削过程刀具前刀面磨损解析建模 总被引:1,自引:1,他引:0
钛合金Ti6Al4V作为典型的航空航天难加工材料,在其铣削过程中硬质合金刀具的磨损会降低加工过程稳定性,进而影响加工效率和已加工表面表面质量。刀具前刀面磨损会导致刀具刃口强度降低,并影响切屑的流向和折断情况。针对前刀面磨损机理进行分析并构建了月牙洼磨损深度预测模型。首先运用解析方法构建了前刀面应力场模型,得到切屑在前刀面滑动过程中的刀具前刀面应力分布情况及磨损位置。基于刀-屑接触关系的基础上建立了前刀面温度场模型。然后,基于所得刀具前刀面应力与温度分布,构建综合考虑磨粒磨损、粘结磨损与扩散磨损的铣刀月牙洼磨损深度预测模型,获得月牙洼磨损预测曲线;结合铣刀月牙洼磨损带沿切削刃方向分布的特点,建立了随时间变化的铣刀前刀面磨损体积预测模型。最后通过试验验证了切削宽度对前刀面磨损的影响规律,预测结果与试验测量值具有较好的吻合性。结果表明随着切削宽度的增加,月牙洼磨损深度及前刀面磨损体积都随之增加。研究结果为钛合金铣削用刀具的设计和切削参数的合理选择提供了理论基础。 相似文献
12.
TOOL WEAR PREDICTION FROM ACOUSTIC EMISSION AND SURFACE CHARACTERISTICS VIA AN ARTIFICIAL NEURAL NETWORK 总被引:1,自引:0,他引:1
P. WILKINSON R. L. REUBEN J. D. C. JONES J. S. BARTON D. P. HAND T. A. CAROLAN S. R. KIDD 《Mechanical Systems and Signal Processing》1999,13(6):955
We examine the application of an artificial neural network to classification of tool wear states in face milling. The input features were derived from measurements of acoustic emission during machining and topography of the machined surfaces. Five input features were applied to the back-propagating neural network to predict a wear state of light, medium or heavy wear. We present results from milling experiments with multi- and single-point cutting and compare the neural network predictions with observed cutting insert wear states. 相似文献
13.
14.
Jae Soo Hong Keyoung Jin Chun Young Han Youn 《Journal of Mechanical Science and Technology》2006,20(12):2052-2060
The wear of engine valve and seat insert is one of the most important factors which affect engine performance. Because of
higher demands on performance and the increasing use of alternative fuel, engine valve and seat insert are challenged with
greater wear problems than in the past. In order to solve the above problems, a simulator was developed to be able to generate
and control high temperatures and various speeds during motion. The wear simulator is considered to be a valid simulation
of the engine valve and seat insert wear process with various speeds during engine activity. This work focuses on the different
degrees of wear at three different singular test speeds (10 Hz, 25 Hz & multi-Hz). For this study, the temperature of the
outer surface of the seat insert was controlled at 350°C, and the test load was 1960 N. The test cycle number was 6.0×106. The mean (±standard error) wear depth of the valve at 10 Hz and 25 Hz was 45.1 (±3.7)μm and 81.7 (±2.5)μm, respectively.
The mean wear depth of the seat insert at 10 Hz and 25 Hz was 52.7 (±3.9) μm and 91.2 (±2.7) μm, respectively. In the case
of multi-Hz it was 70.7 (±2.4)/on and 77.4 (±3.8) μm, respectively. It was found that higher speed (25 Hz) cause a greater
degree of wear than lower speed (10 Hz) under identical test condition (temperature, valve displacement, cycle number and
test load). In the wear mechanisms of valves, adhesive wear, shear strain and abrasive wear could be observed. Also, in the
wear mechanisms of seat inserts, adhesive wear, surface fatigue wear and abrasive wear could be observed. 相似文献
15.
16.
17.
硬质合金刀具铣削30CrNi3MoV高强度钢的切削性能研究 总被引:3,自引:0,他引:3
30CrNi3MoV高强度钢是某兵器型号专用的难加工材料。本文在分析材料铣削特性的基础上,选择了合理的铣刀盘和铣刀片的几何参数,通过刀具磨损与耐用度对比试验优选出了最佳的硬质合金刀具牌号,并给出了铣削过程中硬质合金铣刀片的典型磨破损形态。研究结果表明:添加钽、铌的硬质合金是解决30CrNi3MoV高强度钢铣削工艺理想的刀具材料,在92m/min~186m/min的铣削速度范围内,刀具耐用度可达10min~49min;由于材料切削温度高和机械冲击严重,铣刀片的磨破损形态主要表现为后刀面上狭长的热磨损带,倒棱上长方形的磨损坑,前刀面上扇形剥落和刀尖处三角形崩碎破损等。 相似文献
18.
19.
20.
Guangjun Liu Guangyu Tan Guanghui Li 《The International Journal of Advanced Manufacturing Technology》2009,40(1-2):67-73
This paper presents a theoretical and experimental study of the dynamic temperature field on a milling insert with complex groove. Experimental measurements of milling temperature using the thermocouple technique were performed. A mathematical model of the temperature field of the insert was established. A finite element model of the insert was built to simulate the temperature field. The boundary condition was determined by the experimental data and mathematical calculation, and then the temperature field of the milling insert was simulated through finite element analysis. The temperature distribution in a cut-in/cut-out cycle was obtained. 相似文献