Polymer crystalline structure and morphology changes in nylon‐6/ZnO nanocomposites

The influence of ZnO nanoparticles on the crystalline structures of nylon‐6 under different crystallization conditions (annealing at different temperatures from the amorphous solid, isothermal crystallization from the melt at different temperatures, and crystallization from the solution) has been examined with differential scanning calorimetry (DSC), wide‐angle X‐ray diffraction, field emission scanning electron microscopy, and Fourier transform infrared. ZnO nanoparticles can induce the γ‐crystalline form in nylon‐6 when it is cooled from the melted state and annealed from the amorphous solid. This effect of ZnO nanoparticles increases with decreasing particle size and changes under different crystallization conditions. The effects of ZnO nanoparticles on the crystallization kinetics of nylon‐6 have also been studied with DSC. The results show that ZnO nanoparticles have two competing effects on the crystallization of nylon‐6: inducing the nucleation but retarding the mobility of polymer chains. Finally, the melting behavior of the composites has been investigated with DSC, and the multiple melting peaks of composites containing ZnO nanoparticles and pure nylon‐6 are ascribed to the reorganization of imperfect crystals. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1033–1050, 2003     

Effect of partial melting on the crystallization kinetics of nylon‐1212

The isothermal and nonisothermal crystallization kinetics of partially melted nylon‐1212 was investigated with differential scanning calorimetry. Because of partial melting, the pre‐existing crystals changed the crystallization mechanism and had a strong effect on the crystallization process. The Avrami exponent and interfacial free energy of the chain‐folded surface of partially melted nylon‐1212 were higher than those of completely melted nylon‐1212. The work of chain folding was determined to be 5.9 kcal/mol. The activation energy of the isothermal crystallization process was determined to be 399.1 kJ/mol, far higher than that of complete melting. The crystallization rate coefficient and Jeziorny analysis indicated that the ability of nonisothermal crystallization for partially melted nylon‐1212 was enhanced. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3222–3230, 2005     

Competition between supernucleation and plasticization in the crystallization and rheological behavior of PCL/CNT‐based nanocomposites and nanohybrids

PCL was blended with pristine multiwalled carbon nanotubes (MWCNT) and with a nanohybrid obtained from the same MWCNT but grafted with low molecular weight PCL, employing concentrations of 0.25 to 5 wt % of MWCNT and MWCNT‐g‐PCL. Excellent CNT dispersion was found in all samples leading to supernucleation of both nanofiller types. Nanohybrids with 1 wt % or less MWCNTs crystallize faster than nanocomposites (due to supernucleation), while the trend eventually reverses at higher nanotubes content (because of plasticization). Rheological results show that yield‐like behavior develops in both nanocomposites, even for the minimum content of carbon nanotubes. In addition, the MWCNT‐g‐PCL family, when compared with the neat polymer, exhibits lower values of viscosity and modulus in oscillatory shear, and higher compliance in creep. These rheological differences are discussed in terms of the plasticization effect caused by the existence of low molecular weight free and grafted PCL chains in the nanohybrids. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 1310–1325     

Investigation of the sub‐melting‐temperature exotherm in melt‐quenched polyamide‐6/clay nanocomposites

A sub‐melting‐temperature exotherm in a polyamide‐6/clay nanocomposite (containing 3 wt % montmorillonite) was investigated with differential scanning calorimetry. It existed only via air‐quenching from the melt; it did not exist at higher or lower heating rates. The exotherm could be ascribed to frozen‐in stresses in the interlamellar regions through hydrogen bonding. A combination of larger internal stresses and larger crystallinity was necessary to produce this exotherm. Its appearance was closely connected to the addition of montmorillonite. During the air‐quenching process, montmorillonite not only greatly accelerated the crystallization rate of polyamide‐6 but also further intensified the internal stresses produced during the quenching process. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 378–382, 2005     

High‐Temperature Crystalline Phases in Nylon 6/Clay Nanocomposites

Summary: Nylon 6/clay nanocomposites (N6CN) with different cooling histories were investigated by differential scanning calorimetry (DSC) and variable‐temperature X‐ray diffraction (XRD). Above the melting temperature, new endothermic peaks appeared in the DSC trace for N6CN. All the neat nylon 6 samples presented amorphous XRD patterns when heated up to the melting range. However, for N6CN samples, undefined crystalline structures remained in the substantially molten polymer matrix up to 300 °C.

XRD patterns of a quenched nylon 6 sample annealed at 210 °C and N6CN samples annealed at 210, 230, and 300 °C, respectively.     

Glass‐transition temperature behavior of alumina/PMMA nanocomposites

Alumina/poly(methyl methacrylate) (PMMA) nanocomposites were synthesized by an in situ free‐radical polymerization process with 38 and 17 nm diameter γ‐alumina nanoparticles. At extremely low filler weight fractions (<1.0 wt % of 38 nm fillers or < 0.5 wt % of 17 nm fillers) the glass‐transition temperature (T_g) of the nanocomposites drops by 25 °C when compared to the neat polymer. Further additions of filler (up to 10 wt %) do not lead to additional T_g reductions. The thermal behavior is shown to vary with particle size, but this dependence can be normalized with respect to a specific surface area. The nanocomposite T_g phenomenon is hypothesized to be because of nonadhering nanoparticles that serve as templates for a porous system with many internal interfaces that break up the percolating structure of dynamically heterogeneous domains recently suggested by Long, D.; and Lequeux, F. Eur Phys J E 2001, 4, 371 to be responsible for the T_g reductions in polymer ultrathin films. The results also point to a far field effect of the nanoparticle surface on the bulk matrix. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 4371–4383, 2004     

Nonisothermal crystallization behavior and crystalline structure of poly(3‐hydroxybutyrate)/layered double hydroxide nanocomposites

X‐ray diffraction method and differential scanning calorimetry analysis have been used to investigate the nonisothermal crystallization of poly(3‐hydroxybutyrate) (PHB)/poly(ethylene glycol) phosphonates (PEOPAs)‐modified layered double hydroxide (PMLDH) nanocomposites. Effects of cooling rates and PMLDH contents on the nonisothermal crystallization behavior of PHB were explored. These results show that the addition of 2 wt % PMLDH into PHB caused heterogeneous nucleation increasing the crystallization rate and reducing the activation energy. By adding PMLDH into the PHB probably hinder the transport ability of the molecule chains and result in a decreasing crystallity of PHB, thus increasing the activation energy. The correlation among melting behavior, apparent crystallite size, and paracrystalline distortion of PHB/PMLDH nanocomposites has been also discussed. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 995–1002, 2007     

Isothermal and nonisothermal crystallization kinetics of nylon‐46

Isothermal and nonisothermal crystallization kinetics of nylon‐46 were investigated with differential scanning calorimetry. The equilibrium melting enthalpy and the equilibrium melting temperature of nylon‐46 were determined to be 155.58 J/g and 307.10 °C, respectively. The isothermal crystallization process was described by the Avrami equation. The lateral surface free energy and the end surface free energy of nylon‐46 were calculated to be 8.28 and 138.54 erg/cm², respectively. The work of chain folding was determined to be 7.12 kcal/mol. The activation energies were determined to be 568.25 and 337.80 kJ/mol for isothermal and nonisothermal crystallization, respectively. A convenient method was applied to describe the nonisothermal crystallization kinetics of nylon‐46 by a combination of the Avrami and Ozawa equations. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1784–1793, 2002     

Blends of nylon‐6 with phenol‐containing polymers

The miscibility of nylon‐6 with poly(4‐vinylphenol) (PVPh) or poly(1‐hydroxy‐2,6‐methylphenylene) (p‐Cl‐novolac) was studied with differential scanning calorimetry and small‐angle X‐ray scattering techniques. Both PVPh and p‐Cl‐novolac are miscible with nylon‐6 at the molecular level. The presence of the phenolic polymers affects the crystallization of nylon‐6 and suppresses its melting point. PVPh increases the long space order in crystalline nylon‐6 because it increases the thickness of the amorphous layers. In contrast, a small quantity of p‐Cl‐novolac tends to decrease the long space order. It seems that p‐Cl‐novolac distributed in the amorphous regions introduces more order in these regions and makes the amorphous layers thinner. © 2001 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 841–850, 2001     

Structural characteristics and moisture sorption behavior of nylon‐6/clay hybrid films

The structure of nylon‐6 hybrids with synthetic or natural clays was investigated for melt‐pressed films with Fourier transform infrared spectroscopy, wide‐angle X‐ray diffraction, and differential scanning calorimetry in comparison with the nylon‐6 homopolymer. In contrast to the development of familiar α‐form crystals in plain nylon‐6 film, the hybrid films produced γ‐form crystals when nylon‐6 was conjugated with synthetic mica, whereas the hybridization with natural montmorillonite gave rise to both α‐ and γ‐crystalline modifications. The degree of crystallinity of the nylon‐6 hybrid with synthetic mica was the highest of the three series. Moisture sorption isotherms obtained for these nylon‐6‐based films were all typically sigmoid‐shaped, although the prevalence of a higher crystallinity in the hybrid samples lowered the degree of moisture regain. The sorption behavior was analyzed well in terms of the parameters of a Brunauer–Emmett–Teller multiplayer adsorption model and a Flory–Huggins treatment. It was also observed that the cluster formation of the water adsorbed into the nylon‐6 matrix tended to be restricted by the hybridization with clay. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 479–487, 2002; DOI 10.1002/polb.10106     

Poly(1‐butene)/clay nanocomposites: Preparation and properties

The preparation and properties of poly(1‐butene) (PB)/clay nanocomposites are described for the first time. Nanocomposites were prepared with the melt‐intercalation technique, using organically modified clay. The X‐ray diffraction patterns portrayed well‐defined diffraction peaks at higher d‐spacing than pristine clay, confirming the intercalation of polymer in silicate layers. Because PB exhibits time‐dependent polymorphism, the effect of clay on the phase transformation of PB was examined with thermal analysis. The phase transformation from a metastable tetragonal form to a stable hexagonal form was enhanced because of incorporation of layered silicates in the polymer matrix. The nanocomposites exhibited about a 40–140% increase in storage modulus depending on the clay content and significantly lower coefficient of thermal expansion. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1014–1021, 2003     

Water‐assisted melt compounding of nylon‐6/pristine montmorillonite nanocomposites

An exploratory pioneering study on the fabrication of nylon‐6/montmorillonite (MMT) nanocomposites with the aid of water as an intercalating/exfoliating agent via melt compounding in a twin‐screw extruder was conducted. Commercial nylon‐6 pellets and pristine MMT powder were directly fed into the hopper of the extruder. Water was then injected into the extruder downstream. After interactions with the nylon‐6 melt/pristine MMT system, water was removed from the extruder further downstream via a venting gate. As such, no third‐component residual was left within the extrudates. Transmission electron microscopy micrographs showed that pristine MMT was uniformly dispersed in the nylon‐6 matrix. The contact time between water and the nylon‐6/pristine MMT system inside the extruder was so short that nylon‐6 was subjected to very little hydrolysis, if any. The resultant nanocomposites showed higher stiffness, superior tensile strength, and improved thermal stability in comparison with their counterparts obtained without water assistance and the nylon‐6/organic MMT nanocomposites. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1100–1112, 2005     

Polymorphism of nylon‐6 in multiwalled carbon nanotubes/nylon‐6 composites

The effects of pristine and amino‐functionalized multiwalled carbon nanotubes (MWNTs) on the crystallization behaviors of nylon‐6 were investigated by differential scanning calorimetry and X‐ray diffraction. The results indicate the presence of polymorphism in nylon‐6 and its composites, which is dependent on the MWNTs concentration and the cooling rate. More MWNTs and slow cooling from the melt favors the formation of α crystalline form. With the increase in cooling rates, the crystallinity of neat nylon‐6 decreases, and that of the composites decreases initially but increases afterward. Moreover, the degree of crystallinity of the composites is higher than neat nylon‐6 under high cooling rates, counter to what is observed under low cooling rates. The heterogeneous nucleation induced by MWNTs and the restricted mobility of polymer chains are considered as the main factors. Furthermore, addition of MWNTs increases the crystallization rate of α crystalline form but amino‐functionalization of MWNTs weakens this effect. The influence of thermal treatment on the crystalline structure of MWNTs/nylon‐6 composites is also discussed. A γ–α phase transition takes place at lower temperature for MWNTs/nylon‐6 composites than for nylon‐6. The annealing peaks of the composites annealed at 160 °C are higher than that of neat nylon‐6, and the highest annealing peak is obtained for amino‐functionalized MWNTs/nylon‐6 composites. This phenomenon is closely related to the different nucleation and recrystallization behaviors produced by various MWNTs in confined space. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1499–1512, 2006     

Morphological characterization of nylon‐6 nanocomposite following a large‐scale simple shear process

A commercial grade nylon‐6/clay nanocomposite (from Ube industries) is subjected to a large‐scale simple shear orientation process and the resulting morphology is investigated. Both the orientation and aspect ratio of nanoclays, which can be altered by the simple shear process, are studied. The incorporation of well‐dispersed nanoclays into the nylon matrix greatly reduces the nylon chain mobility as well as the percent crystallinity. Two types of lamellar orientation have been found, as revealed by small‐angle X‐ray scattering. One type of lamellae is oriented ～41° away from the clay surface, whereas the simple shear process induces another weakly preferred lamellar orientation nearly perpendicular to the clay surface. The formation of the above lamellar orientations appears to be related to both orientation of the clay in the nanocomposite and the simple shear process. The possible molecular mechanisms leading to the final morphology of the nylon‐6/clay nanocomposite is discussed. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3555–3566, 2005     

Multiple melting and crystallization of nylon‐66/montmorillonite nanocomposites

Nylon‐66 nanocomposites were prepared by melt‐compounding nylon‐66 with organically modified montmorillonite (MMT). The organic MMT layers were exfoliated in a nylon‐66 matrix as confirmed by wide‐angle X‐ray diffraction (WAXD) and transmission electron microscopy. The presence of MMT layers increased the crystallization temperature of nylon‐66 because of the heterogeneous nucleation of MMT. Multiple melting behavior was observed in the nylon‐66/MMT nanocomposites, and the MMT layers induced the formation of form II spherulites of nylon‐66. The crystallite sizes L₁₀₀ and L₀₁₀ of nylon‐66, determined by WAXD, decreased with an increasing MMT content. High‐temperature WAXD was performed to determine the Brill transition in the nylon‐66/MMT nanocomposites. Polarized optical microscopy demonstrated that the dimension of nylon‐66 spherulites decreased because of the effect of the MMT layers. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2861–2869, 2003     

Polymerization of methyl methacrylate by 2‐pyrrolidinone and n‐dodecyl mercaptan

The bulk polymerization of methyl methacrylate initiated with 2‐pyrrolidinone and n‐dodecyl mercaptan (R‐SH) has been explored. This polymerization system showed “living” characteristics; for example, the molecular weight of the resulting polymers increased with reaction time by gel permeation chromatographic analysis. Also, the polymer was characterized by Fourier transform infrared spectroscopy, ¹H NMR, and ¹³C NMR techniques. The polymer end with the iniferter structures was found. By the initial‐rate method, the polymerization rate depended on [2‐pyrrolidinone]^1.0 and [R‐SH]⁰. Combining the structure analysis and the polymerization‐rate expression, a possible mechanism was proposed. n‐Dodecyl mercaptan served dual roles—as a catalyst at low conversion and as a chain‐transfer agent at high conversion. Finally, the thermal properties were studied, and the glass‐transition temperature and thermal‐degradation temperature were, respectively, 25 and 80–100 °C higher than that of the azobisisobutyronitrile system. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 3692–3702, 2002     

Crystallization kinetics study of poly(L‐lactic acid)/carbon nanotubes nanocomposites

Effects of carbon nanotubes (CNT) on the isothermal crystallization kinetics of poly(L ‐lactic acid) (PLLA) were quantitatively investigated using the Avrami equation and the secondary nucleation theory of Lauritzen and Hoffman. CNT via grafting modification with PLLA could well disperse in the PLLA matrix and give significantly enhanced crystallization rate and crystallinity of PLLA as analyzed by differential scanning calorimetry and polarized optical microscopy. Analysis of isothermal crystallization kinetics using the Avrami equation demonstrated that CNT significantly enhanced the bulk crystallization of PLLA. Analysis of spherulite growth kinetics using the secondary nucleation theory of Lauritzen and Hoffman found that CNT could expand the temperature range of the crystallization regime III of PLLA. Values of the nucleation constant (K_g) in crystallization regimes III and II of PLLA both increased with increasing CNT contents. The K_g III/K_g II ratios were found to be close to the theoretical value 2 but were not clearly found to depend on the CNT contents. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 983–989, 2010     

Isothermal crystallization kinetics of poly(butylene terephthalate)/attapulgite nanocomposites

Poly(butylene terephthalate) (PBT)/organo‐attapulgite (ATT) nanocomposites containing 2.5 and 5 wt % nanoparticles loadings were fabricated via a simple melt‐compounding approach. The crystal structure and isothermal crystallization behaviors of PBT composites were studied by wide‐angle X‐ray diffraction and differential scanning calorimetry, respectively. The X‐ray diffraction results indicated that the addition of ATT did not alter the crystal structure of PBT and the crystallites in all the samples were triclinic α‐crystals. During the isothermal crystallization, the PBT nanocomposites exhibited higher crystallization rates than the neat PBT and the varied Avrami exponents when compared with the neat PBT. At the same time, the regime II/III transition was also observed in all the samples on the basis of Hoffman‐Laurizten theory, but the transition temperature increased with increasing ATT loadings. The fold surface free energy (σ_e) of polymer chains in the nanocomposites was lower than that in the neat PBT. It should be reasonable to treat ATT as a good nucleating agent for the crystallization of PBT, which plays a determinant effect on the reduction in σ_e during the isothermal crystallization of the nanocomposites, even if the existence of ATT could restrict the segmental motion of PBT. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2112–2121, 2006     

Synthesis and characterization of polyamides containing octadecanedioic acid: Nylon‐2,18, nylon‐3,18, nylon‐4,18, nylon‐6,18, nylon‐8,18, nylon‐9,18, and nylon‐12,18

High‐aliphatic‐content linear nylons were produced with an 18‐carbon diacid with diamines containing both odd and even methylene segments. The resulting polymers were characterized with viscosimetric, thermal, and spectroscopic techniques. Solid‐state ¹⁵N NMR was used to determine the nylon crystalline form present. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 936–945, 2005     

Rheological properties of ferrite nanocomposites based on nylon‐66

Effects of ferrite nanoparticles (0.1–20 wt %) on the rheological and other physical properties of nylon‐66 were investigated. The presence of ferrite nanoparticles less than 1 wt % increased the crystallization temperature (T_c) by 4.2 °C with ferrite content, but further addition decreased T_c. The onset temperature of degradation was increased by 7.3 °C at only 0.1 wt % loading of ferrite, after which the thermal stability of nylon‐66 was decreased with ferrite content. The incorporation of ferrite nanoparticles more than 5 wt % increased the dynamic viscosity (η′) with the loading level. Further, it produced notably shear thickening behavior in the low frequency, after which high degree of shear thinning was followed with ferrite content. In the Cole–Cole plot, the nanocomposites with ferrite lower than 5 wt % presented a single master curve, while further addition gave rise to a deviation from the curve. The relaxation time (λ) was increased with ferrite content and the difference of λ between nylon‐66 and its nanocomposite was greater at lower frequency. The tensile strength was a little increased up to 1 wt % loading, after which it was decreased with increasing the loading level. In addition, the introduction of the nanoparticles increased tensile modulus and decreased the ductility with ferrite content. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 371–377, 2006