生物质微米燃料(BMF)空气-水蒸气气化实验研究

利用自行研制的旋风气化炉,以生物质微米燃料的不完全燃烧热为气化热源,进行了微米燃料空气-水蒸气气化实验。研究了ER(0.22～0.37)、S/B(0.15～0.59)和燃料粒径对气化温度及气化结果的影响。在实验工况下,气化温度、产气率、燃气低位热值、碳转化率、水蒸气分解率、气化效率分别在586～845℃、1.42～2.21Nm~3/kg、3806～4921kJ/m~3、54.44%～85.45%、37.98%～70.72%和36.35%～56.55%范围内变化。实验结果表明:利用旋风气化炉进行微米燃料空气-水蒸气气化是可行的;ER=0.31、S/B=0.37、较小的粒径能获得较好的气化效果,特别是能获得最高的H_2含量。     

Hydrogen-rich gas production from biomass air and oxygen/steam gasification in a downdraft gasifier

Biomass gasification is an important method to obtain renewable hydrogen. However, this technology still stagnates in a laboratory scale because of its high-energy consumption. In order to get maximum hydrogen yield and decrease energy consumption, this study applies a self-heated downdraft gasifier as the reactor and uses char as the catalyst to study the characteristics of hydrogen production from biomass gasification. Air and oxygen/steam are utilized as the gasifying agents. The experimental results indicate that compared to biomass air gasification, biomass oxygen/steam gasification improves hydrogen yield depending on the volume of downdraft gasifier, and also nearly doubles the heating value of fuel gas. The maximum lower heating value of fuel gas reaches 11.11 MJ/N m³ for biomass oxygen/steam gasification. Over the ranges of operating conditions examined, the maximum hydrogen yield reaches 45.16 g H₂/kg biomass. For biomass oxygen/steam gasification, the content of H₂ and CO reaches 63.27–72.56%, while the content of H₂ and CO gets to 52.19–63.31% for biomass air gasification. The ratio of H₂/CO for biomass oxygen/steam gasification reaches 0.70–0.90, which is lower than that of biomass air gasification, 1.06–1.27. The experimental and comparison results prove that biomass oxygen/steam gasification in a downdraft gasifier is an effective, relatively low energy consumption technology for hydrogen-rich gas production.     

Theoretical and experimental investigation of biomass gasification process in a fixed bed gasifier

This investigation concerns the process of air biomass gasification in a fixed bed gasifier. Theoretical equilibrium calculations and experimental investigation of the composition of syngas were carried out and compared with findings of other researchers. The influence of excess air ratio (λ) and parameters of biomass on the composition of syngas were investigated. A theoretical model is proposed, based on the equilibrium and thermodynamic balance of the gasification zone.The experimental investigation was carried out at a setup that consists of a gasifier connected by a pipe with a water boiler fired with coal (50 kWth). Syngas obtained in the gasifier is supplied into the coal firing zone of the boiler, and co-combusted with coal. The moisture content in biomass and excess air ratio of the gasification process are crucial parameters, determining the composition of syngas. Another important parameter is the kind of applied biomass. Despite similar compositions and dimensions of the two investigated feedstocks (wood pellets and oats husk pellets), compositions of syngas obtained in the case of these fuels were different. On the basis of tests it may be stated that oats husk pellets are not a suitable fuel for the purpose of gasification.     

Modeling of air gasification of dark fermentation digestate in a downdraft gasifier

The paper presents the results of numerical simulation of the gasification process in a downdraft gasifier to produce syngas with high hydrogen content. For the first time, the possibility of using dark fermentation digestate as a feedstock for thermochemical conversion using air as an oxidizer at equivalence ratio (ER) of 0.45, 0.55 and 0.65 was investigated. Modeling of the gasification process was carried out in the software package Comsol Multiphysics. As a result of numerical studies, the concentrations of the main components of the syngas were obtained. The syngas yield at air gasification was 1.8 m³/kg. At the same time, the combustion heat of the generated gas varied from 3.1 to 3.9 MJ/m³ with the molar ratio (MR) being in the range from 3.1 to 3.9. The maximum content of hydrogen (26.94%) in syngas was achieved at an ER of 0.45. The hydrogen production efficiency HPE ranged from 23.8 to 27.3%. The thermal power that can be obtained from the syngas ranges from 47 to 59 kW. Carbon conversion efficiency coefficient (CCE) was 23.6–28.8%. Based on the design calculation, the main geometric parameters of a downdraft gasifier for the production of syngas from anaerobic digestates were obtained.     

Assessment of cow dung as a supplementary fuel in a downdraft biomass gasifier

A model of downdraft gasifier has been described considering thermodynamic equilibrium of species in the pyro-oxidation zone and kinetically controlled reduction reactions in the reduction zone. It is found that the sole use of cow dung as the gasifier fuel is not technically feasible. This is due to very low heating value of the producer gas with much carbon leaving the gasifier as char. However, cow dung can be used as a supplementary fuel blended with a conventional woody biomass, like sawdust. The increased fraction of cow dung in the fuel blend renders the gasification process less efficient, when the gasifier is operated at a particular equivalence ratio. Both the producer gas production rate and its heating value reduce with the increase in the cow dung content in the biomass fuel blend, leading to an overall reduction in the gasifier conversion efficiency. It is observed that an increase in the cow dung content from 0 to 90% in the blended fuel reduces the heating value by 46.8% and the conversion efficiency by 45%. The use of cow dung in between 40 and 50% by mass in the fuel mix would result in an overall fuel economy.     

Experimental study on biomass gasification in a double air stage downdraft reactor

This work presents an experimental study of the gasification of a wood biomass in a moving bed downdraft reactor with two-air supply stages. This configuration is considered as primary method to improve the quality of the producer gas, regarding its tar reduction. By varying the air flow fed to the gasifier and the distribution of gasification air between stages (AR), being the controllable and measurable variables for this type of gasifiers, measuring the CO, CH₄ and H₂ gas concentrations and through a mass and energy balance, the gas yield and its power, the cold efficiency of the process and the equivalence ratio (ER), as well as other performance variables were calculated. The gasifier produces a combustible gas with a CO, CH₄ and H₂ concentrations of 19.04, 0.89 and 16.78% v respectively, at a total flow of air of 20 Nm³ h⁻¹ and an AR of 80%. For these conditions, the low heating value of the gas was 4539 kJ Nm⁻³. Results from the calculation model show a useful gas power and cold efficiency around 40 kW and 68%, respectively. The resulting ER under the referred operation condition is around 0.40. The results suggested a considerable effect of the secondary stage over the reduction of the CH₄ concentration which is associated with the decreases of the tar content in the produced gas. Under these conditions the biomass devolatilization in the pyrolysis zone gives much lighter compounds which are more easily cracked when the gas stream passes through the combustion zone.     

Experimental investigations on a 20 kWe, solid biomass gasification system

When the objective is to generate motive or electric power via I.C. engine, the overall pressure drop through the suction gasification system in addition to gas quality has become a sensitive issue. This work, therefore, presents an experimental study on a suction gasifier (downdraft) arrangement operating on kiker wood or Acacia nilotica (L). Studies were conducted to investigate the influence of fluid flow rate on pressure drop through the gasifier system for ambient isothermal airflow and ignited mode, pumping power, and air-fuel ratio, gas composition and gasification efficiency. Results of pressure drop, temperature profile, gas composition or calorific value are found to be sensitive with fluid flow rate. Ignited gasifier gives much higher pressure drop when compared against newly charged gasifier bed with isothermal ambient airflow. Higher reaction temperatures in gasifier tends to enhance gasifier performance, while, overall pressure drop and thus pumping power through the system increases. Both ash accumulated gasifier bed and sand bed filters with tar laden quartz particles also show much higher pressure drops.     

Characteristics of oxygen-blown gasification for combustible waste in a fixed-bed gasifier

With increasing environmental considerations and stricter regulations, gasification of waste is considered to be a more attractive technology than conventional incineration for energy recovery as well as material recycling. The experiment for combustible waste mixed with plastic and cellulosic materials was performed in a fixed-bed gasifier to investigate the gasification behaviour with the operating conditions. Waste pelletized to a diameter of 2–3 cm and 5 cm length, was gasified in the temperature range 1100–1450 °C. The composition of H₂ was in the range 30–40% and CO 15–30% depending upon the oxygen/waste ratio. Gasification of waste due to the thermoplastic property of the mixed-plastic melting and thermal cracking shows a prominent difference from that of coal or coke. It was desirable to maintain the top temperature at 400 °C to ensure the mass transfer and uniform reaction throughout the packed bed. As the bed height was increased, the formation of H₂ and CO was increased, whilst the CO₂ decreased by the char-CO₂ reaction and plastic cracking. From the experimental results, the cold gas efficiency was around 61% and the heating values of product the gases were in the range of 2800–3200 kcal/Nm³.     

Experimental study on non-woody biomass gasification in a downdraft gasifier

The current paper concerns the process of non-woody biomass gasification, particularly about releasing processes of detrimental elements. The gasification of corn straw was carried out in a downdraft fixed bed gasifier under atmospheric pressure, using air as an oxidizer. The effects of the operating conditions on gasification performance in terms of the temperature profiles of the gasifier, the composition distribution of the producer gas and the release of sulphur and chlorine compounds during gasification of corn straw were investigated. Besides, the gasification characteristics were evaluated in terms of low heating value (LHV), gas yield, gasification efficiency and tar concentration in the raw gas.     

生物质富氧气化气作为机动车燃料的初步试验

试验研究了生物质气化产出气作为机动车燃料的可行性.在实际运行的生物质气化系统中进行了富氧试验,并将生物质富氧气化产出气作为机动车燃料,进行了行驶试验.分析了富氧气化剂对于气化产出气成分的影响,对生物质气化产出气作为机动车燃料的经济可行性进行了简单分析.结果表明,采用富氧气化剂可以明显提高产出气的热值,增加气体的能量密度,同时,产出气作为燃料能够满足机动车的动力性要求;在生物质原料成本控制在一定范围内的情况下,生物质气化产出气作为汽车燃料能够体现一定的经济性.     

Process simulation and optimization of groundnut shell biomass air gasification for hydrogen-enriched syngas production

In this study, a detailed steady-state equilibrium simulation model was designed using ASPEN Plus software to analyze and assess the efficiency of the groundnut shell biomass air gasification process. The developed model includes three general stages: biomass drying, pyrolysis, and gasification. The predicted results are quite similar to those found in the literature, which is consistent with simulation results being validated against experimental data. The effect of different operating parameters, like the gasification temperature, gasification pressure, and the equivalence ratio (ER), on the syngas composition and H₂/CO ratio is investigated using sensitivity analysis. The findings of the sensitivity analysis revealed that raising the temperature preferred H₂ and CO production, whereas increasing the pressure has favored CO₂ and CH₄ production. Increasing the ER value also boosted CO and CO₂ yield. Moreover, in an effort to optimize the amount of H₂ generated within the process, the sensitivity analysis was used to evaluate the simultaneous effect of operational parameters on the molar fraction of H₂. To maximize H₂ as a desired product, the following operating parameters were achieved: gasification temperature of 894 °C, gasification pressure of 1 bar, and ER of 0.05, resulting in an H₂ molar fraction of 0.64.     

An innovative biomass gasification process and its coupling with microturbine and fuel cell systems

The use of biomass, wood in particular, is one of the oldest forms of producing energy for heating or cooking. Nowadays, new technologies concerning the utilisation of biomass or waste residues are in demand and the trend to use them in decentralised applications for combined heat and power (CHP) production provides an attractive challenge to develop them. At the TU München an innovative allothermal gasification technology, the Biomass Heatpipe Reformer (BioHPR) has been developed. The aim of this project was to integrate the technology of liquid metal heatpipes in the gasification process in order to produce a hydrogen rich product gas from biomass or residues. The gasification product can be further used in microturbine or SOFC systems. The present paper presents the aforementioned gasification technology, its coupling with innovative CHP systems (with microturbine or fuel cells) and investigates, through the simulation of these systems, the optimum conditions of the integrated systems in order to reach the highest possible efficiencies.     

Thermodynamic modeling of an integrated biomass gasification and solid oxide fuel cell system

An integrated process of biomass gasification and solid oxide fuel cells (SOFC) is investigated using energy and exergy analyses. The performance of the system is assessed by calculating several parameters such as electrical efficiency, combined heat and power efficiency, power to heat ratio, exergy destruction ratio, and exergy efficiency. A performance comparison of power systems for different gasification agents is given by thermodynamic analysis. Exergy analysis is applied to investigate exergy destruction in components in the power systems. When using oxygen-enriched air as gasification agent, the gasifier reactor causes the greatest exergy destruction. About 29% of the chemical energy of the biomass is converted into net electric power, while about 17% of it is used to for producing hot water for district heating purposes. The total exergy efficiency of combined heat and power is 29%. For the case in which steam as the gasification agent, the highest exergy destruction lies in the air preheater due to the great temperature difference between the hot and cold side. The net electrical efficiency is about 40%. The exergy combined heat and power efficiency is above 36%, which is higher than that when air or oxygen-enriched air as gasification agent.     

Experimental analysis of an integrated biomass gasification and PEM fuel cell system

PEM fuel cell is an electrochemical system that converts the chemical energy of hydrogen directly into electricity and is widely used as an energy source for ground vehicle applications. This paper aims to analyze the technical aspects of integrated biomass gasification and PEM fuel cell systems for electricity production which is focused on gasifier operating conditions and their effect on the cell voltage. To evaluate the effect of gasifier operating conditions (gasification temperature, steam/biomass ratio, equivalence ratio, and biomass particle size) on cell voltage, an experimental work has also been carried. The results show that for all catalysts, the cell voltage increased rapidly as the reaction temperature increased from 500 °C to 650 °C, then tended to a slow growth due to the increase of reaction rates, enabling the fast decomposition of biomass into clean syngas (H₂ and CO), especially at the initial stage of reaction.     

Investigation of syngas exergy value and hydrogen concentration in syngas from biomass gasification in a bubbling fluidized bed gasifier by using machine learning

In this study, an artificial neural network (ANN) model as a machine learning method has been employed to investigate the exergy value of syngas, where the hydrogen content in syngas reached maximum in bubbling fluidized bed gasifier which is developed in Aspen Plus® and validated from experimental data in literature. Levenberg-Marquardt algorithm has been used to train ANN model, where oxygen, hydrogen and carbon contents of sixteen different biomass, gasification temperature, steam and fuel flow rates were selected as input parameters of the model. Moreover, four different biomass samples, which hadn't been used in training and testing, have been used to create second validation. The hydrogen mole fraction of syngas was also evaluated at the different steam to fuel ratio and gasification temperature and the exergy value of syngas at the point where the hydrogen content in syngas reached maximum were estimated with low relative error value.     

Numerical study on solar spouted bed reactor for conversion of biomass into hydrogen-rich gas by steam gasification

A solar-powered biomass steam gasification system was developed, in which heat transfer model, flow model and chemical model were constructed to predict the distributions of temperature, pressure, mole fraction of syngas, and solar incident flux. Several key parameters of gasifier were designed to ensure the fluidization stability. Based on the model validation, gasifier performance simulations in the design working conditions were obtained. The effects of the key variable parameters, including the rim angle of the dish collector, steam-to-biomass mass flow ratio, biomass feeding rate and the solar irradiance in the different operation working conditions on the composition of syngas, lower heating value, and efficiencies were investigated. The results reveal that the coupled system implements the best gasification performance in the design conditions which the rim angle, steam-to-biomass mass flow ratio, and biomass feeding rate are set at 60°, 0.4, and 2.5 g/min, while the LHV, carbon conversion, and gasification energy efficiencies are 11.51 MJ/m³, 78.17%, and 93.01%, respectively. The overall energy efficiency considering solar energy is 30.79%.     

Assessment of producer gas composition in air gasification of biomass using artificial neural network model

Energy generation from renewable and carbon-neutral biomass is significant in the context of a sustainable energy framework. Hydrogen can be conveniently extracted from biomass through thermo-chemical conversion process of gasification. In the present work, an artificial neural network (ANN) model is developed using MATLAB software for gasification process simulation based on extensive data obtained from experimental investigations. Experimental investigations on air gasification are conducted in a bubbling fluidised bed gasifier with different locally available biomasses at various operating conditions to obtain the producer gas. The developed artificial neural network consists of seven input variables, output layer with four output variables and one hidden layer with fifteen neurons. The multi-layer feed-forward neural network is trained employing Levenberg–Marquardt back-propagation algorithm. Performance of the model appraised using mean squared error and regression analysis shows good agreement between the output and target values with a regression coefficient, R = 0.987 and mean squared error, MSE = 0.71. The developed model is implemented to predict the producer gas composition from selected biomasses within the operating range. This model satisfactorily predicted the effect of operating parameters on producer gas yield, and is thus a useful tool for the simulation and performance assessment of the gasification system.     

Gasification of wood pellets in a bench-scale updraft gasifier

Biomass gasification is proving to be an alternative technology to the use of fossil fuels for energy production. The article considers the bench-scale, air-blown updraft gasification of biomass wood pellets. The objective of the study was to understand the characteristics of evolved gases from the gasifier that was built and assembled at the University Laboratory. Wood pellets of diameter 5 mm, length between 5 and 20 mm constitute the feedstock used. The experimental investigation reveals the major gases produced are CO₂, CO, and H₂, while CH₄ and other hydrocarbons are minor. However, the gasifier used is initially preheated to a temperature of about 800°C. This is indicated by the thermo-couple readings (T1–T8) with T6 as the standard thermo-couple. When T6 attains a steady state at 800°C, the gasifier is turned into a self-sustaining gasification condition. The entire experiment takes about four (4) hours to complete and this gives an understanding of evolved gases from the entire gasification process in the inside of the batch-scale updraft gasifier.     

Experimental investigation on gasification characteristic of high lignin biomass (Pongamia shells)

Pongamia residue (shells) is the byproduct from the biodiesel processing industry, which is a lignocellulosic biomass material. It is not suitable as feedstock in downdraft wood gasifier due to low bulk density (146 kg/m³) of shells as compared to wood (more than 350 kg/m³). Pelletization and gasification of pelletized shells was carried out in the present work. The heat transfer analysis in pellets of 17 mm and 11.5 mm was also carried out to evaluate thermal properties of this biomass. Shell pellets of 17 mm and 11.5 mm diameter and length in the range of 10–60 mm were gasified in a 20 kW_e downdraft wood gasifier. The complete gasification of pellets with 17 mm diameter could not be achieved because of less porosity and presence of larger thermal gradient within the pellets. The gasification efficiency was 73% for 17 mm diameter pellets which is lower than that of 11.5 mm diameter pellets which was 95%. The calorific value of producer gas generated from smaller diameter pellets was higher (4.66 MJ/N m³) as compared to larger diameter pellets (3.98 MJ/N m³). Tar formation during gasification of smaller diameter pellets was low as compared to larger diameter pellets.     

The impact of steam and current density on carbon formation from biomass gasification tar on Ni/YSZ, and Ni/CGO solid oxide fuel cell anodes

The combination of solid oxide fuel cells (SOFCs) and biomass gasification has the potential to become an attractive technology for the production of clean renewable energy. However the impact of tars, formed during biomass gasification, on the performance and durability of SOFC anodes has not been well established experimentally. This paper reports an experimental study on the mitigation of carbon formation arising from the exposure of the commonly used Ni/YSZ (yttria stabilized zirconia) and Ni/CGO (gadolinium-doped ceria) SOFC anodes to biomass gasification tars. Carbon formation and cell degradation was reduced through means of steam reforming of the tar over the nickel anode, and partial oxidation of benzene model tar via the transport of oxygen ions to the anode while operating the fuel cell under load. Thermodynamic calculations suggest that a threshold current density of 365 mA cm⁻² was required to suppress carbon formation in dry conditions, which was consistent with the results of experiments conducted in this study. The importance of both anode microstructure and composition towards carbon deposition was seen in the comparison of Ni/YSZ and Ni/CGO anodes exposed to the biomass gasification tar. Under steam concentrations greater than the thermodynamic threshold for carbon deposition, Ni/YSZ anodes still exhibited cell degradation, as shown by increased polarization resistances, and carbon formation was seen using SEM imaging. Ni/CGO anodes were found to be more resilient to carbon formation than Ni/YSZ anodes, and displayed increased performance after each subsequent exposure to tar, likely due to continued reforming of condensed tar on the anode.