Thermal performance of packed bed thermal energy storage units using multiple granular phase change composites

The present article reports on the utilization of multiple granular phase change composites (GPCC) with different ranges of phase change temperatures in a packed bed thermal energy storage system. Small particle diameter of GPCC allows simple mixing of two or three ranges of GPCCs in a packed bed for enhancement of storage unit performance. Experiments have been carried out to characterize the phase changing characteristics of two GPCCs chosen for this purpose. Packed bed column experiments have been carried out to provide basic understanding of the heat transfer process in the composite bed consisting of a mixture of GPCCs at different values of mixing ratio. A mathematical model has been developed for the analysis of charging and discharging process dynamics. Once validated, the model has been used to perform a parametric study to investigate the overall bed performance at different values of mixing ratio and Reynolds number. An optimization of the value of mixing ratio has been obtained based on the overall charging and discharging times as well as the exergy efficiency. It has been demonstrated that, as compared to the use of single GPCC, careful choice of the mixing ratio of GPCCs in a composite bed can result in a significant enhancement of the overall storage unit performance. As compared to the use of multiple sequential layers of GPCCs, using units composed of a mixture of GPCCs with an optimized mixing ratio results in a remarkable improvement of the unit performance without limitations on the charging and discharging directions during practical applications.     

Thermal energy storage system using stearic acid as a phase change material

The thermal performance and phase change stability of stearic acid as a latent heat energy storage material has been studied experimentally. The thermal performance and heat transfer characteristics of the stearic acid were tested and compared with other studies given in the literature. In the present study, parameters such as transition times, temperature range and propagation of the solid–liquid interface as well as the effect of the heat flow rate on the phase change stability of stearic acid as a phase change material (PCM) were studied. The experimental results showed that the melting stability of the PCM is better in the radial direction than in the axial direction. The variation in the melting and solidification parameters of the PCM with the change of inlet water temperature is also studied. We observed that while the heat exchanger tube is in the horizontal position, the PCM has more effective and steady phase change characteristics than in the vertical position. The heat storage capacity of the container (PCM tube) is not as good as we expected in this study and the average heat storage efficiency (or heat exchanger effectiveness) is 50.3%. This indicates that 49.7% of the heat is actually lost somewhere.     

Thermal energy storage using a phase change material

A two-dimensional melting process of a solid phase change material is investigated theoretically. The material contained in a rectangular enclosure heated from one side, while all the other sides are assumed to be adiabatic ones. In this study convection mode was considered to be the dominant mode of heat transfer within the melted region, except within the region very close to the solid surface at the bottom where conduction mode was only taken into considerations. It was found that the obtained results are in good agreement with previous ones. Finally the present analysis was used to predict the melted fraction of the phase change material and hence the amount of stored energy.     

Thermal modeling of a packed bed thermal energy storage system during charging

The process of charging of an encapsulated ice thermal energy storage device (ITES) is thermally modeled here through heat transfer and thermodynamic analyses. In heat transfer analysis, two different temperature profile cases, with negligible radial and/or stream-wise conduction are investigated for comparison, and the temperature profiles for each case are analyzed in an illustrative example. After obtaining temperature profiles through heat transfer analysis, a comprehensive thermodynamic study of the system is conducted. In this regard, energy, thermal exergy and flow exergy efficiencies, internal and external irreversibilities corresponding to flow exergy, as well as charging times are investigated. The energy efficiencies are found to be more than 99%, whereas the thermal exergy efficiencies are found to vary between 40% and 93% for viable charging times. The flow exergy efficiency varies between 48% and 88% for the flows and inlet temperatures selected. For a flow rate of 0.00164 m³/s, the maximum flow exergy efficiency occurs with an inlet temperature of 269.7 K, corresponding to an efficiency of 84.3%. For the case where the flow rate is 0.0033 m³/s, the maximum flow exergy efficiency becomes 87.9% at an inlet temperature of 270.7 K. The results confirm the fact that energy analyses, and even thermal exergy analyses, may lead to some unrealistic efficiency values. This could prove troublesome for designers wishing to optimize performance. For this reason, the flow exergy model provides the most useful information for those wishing to improve performance and reduce losses in such ITES systems.     

Thermal performance of myristic acid as a phase change material for energy storage application

Thermal performance and phase change stability of myristic acid as a latent heat energy storage material has been studied experimentally. In the experimental study, the thermal performance and heat transfer characteristics of the myristic acid were tested and compared with other studies given in the literature. In the present study is included some parameters such as transition times, temperature range, and propagation of the solid–liquid interface as well as heat flow rate effect on the phase change stability of myristic acid as a phase change material (PCM). The experimental results showed that the melting stability of the PCM is better in the radial direction than the axial direction. The variety of the melting and solidification parameters of the PCM with the change of inlet water temperature is also studied. The results show that the better stability of the myristic acid was accomplished at low inlet water temperature compared with the obtained results at high inlet water temperature. We also observed that while the heat exchanger tube is in the horizontal position, the PCM has more effective and steady phase change characteristics than in the vertical position. The heat storage capacity of the container (PCM tube) is not as good as we expected in this study and the average heat storage efficiency (or heat exchanger effectiveness) is 54%. It means that 46% of the heat acrually lost somewhere.     

Performance evaluation of a solar thermal energy storage system using nanoparticle-enhanced phase change material

This paper presents a numerical investigation on the thermal performance of a solar latent heat storage unit composed of rectangular slabs combined with a flat-plate solar collector. The rectangular slabs of the storage unit are vertically arranged and filled with phase change material (PCM: RT50) dispersed with high conductive nanoparticles (Al₂O₃). A heat transfer fluid (HTF: water) goes flow in the solar collector and receives solar thermal energy form the absorber area, then circulates between the slabs to transfer heat by forced convection to nanoparticle-enhanced phase change material (NEPCM). A numerical model based on the finite volume method and the conservation equations was developed to model the heat transfer and flow processes in the storage unit. The developed model was validated by comparing the obtained results with the experimental, numerical and theoretical results published in the literature. The thermal performance of the investigated latent heat storage unit combined with the solar collector was evaluated under the meteorological data of a representative day of the month of July in Marrakesh city, Morocco. The effect of the dispersion of high conductive nanoparticles on the thermal behavior and storage performance was also evaluated and compared with the case of base PCM without additives.     

Thermal performance of phase change material energy storage floor for active solar water-heating system

The conventional active solar water-heating floor system contains a big water tank to store energy in the day time for heating at night, which takes much building space and is very heavy. In order to reduce the water tank volume or even cancel the tank, a novel structure of an integrated water pipe floor heating system using shape-stabilized phase change materials (SSPCM) for thermal energy storage was developed and experimentally studied in this paper. The thermal performances of the floors with and without the SSPCM were compared under the intermittent heating condition. The results show that the Energy Storage Ratio (ESR) of the SSPCM floor is much higher than that of the non-SSPCM floor; the SSPCM floor heating system can provide stable heat flux and prevent a large attenuation of the floor surface temperature. Also, the SSPCM floor heating system dampens the indoor temperature swing by about 50% and increases the minimum indoor air temperature by 2°C–3°C under experimental conditions. The SSPCM floor heating system has a potential of making use of the daytime solar energy for heating at night efficiently.     

Thermal performance of phase change material energy storage floor for active solar water-heating system

The conventional active solar water-heating floor system contains a big water tank to store energy in the day time for heating at night, which takes much building space and is very heavy. In order to reduce the water tank volume or even cancel the tank, a novel structure of an integrated water pipe floor heating system using shapestabilized phase change materials (SSPCM) for thermal energy storage was developed and experimentally studied in this paper. The thermal performances of the floors with and without the SSPCM were compared under the intermittent heating condition. The results show that the Energy Storage Ratio (ESR) of the SSPCM floor is much higher than that of the non-SSPCM floor; the SSPCM floor heating system can provide stable heat flux and prevent a large attenuation of the floor surface temperature. Also, the SSPCM floor heating system dampens the indoor temperature swing by about 50% and increases the minimum indoor air temperature by 2°C–3°C under experimental conditions. The SSPCM floor heating system has a potential of making use of the daytime solar energy for heating at night efficiently.     

Exergetic and performance analyses of two-layered packed bed latent heat thermal energy storage system

In concentrating solar power (CSP) plant, a novel method involving the use of thermocline can be employed to augment the capability of the thermal energy storage system (TES). The rate of thermocline degradation can be reduced by packing encapsulated phase change material (PCM) in the TES. The thermal performance of the packed bed latent heat thermal energy storage system (PBTES) can be further enhanced by employing different diameters of PCM capsules arranged in multiple layers. In this paper, the thermal and exergetic performance of single-layered and two-layered PBTES is evaluated for varying mass flow rate, PCM capsule diameter and bed height of larger PCM capsules using a dynamic model based on simplified energy balance equations for PCM and heat transfer fluid (HTF). The single-layered PBTES has a lower TES latent charging rate than the two-layered PBTES. The charging efficiency and charging time of two-layered PBTES are increased by 15.85% and 16.85%, respectively for reducing the HTF mass flow rate by 14.29%. A higher stratification number can be achieved by using a two-layered PBTES instead of a single-layered PBTES filled with the corresponding larger diameter PCM capsules. The second law efficiency of the two-layered PBTES is found to be less than that of the single-layered PBTES. A decrease in the bed height of larger PCM capsules decreases the exergetic efficiency of the two-layered PBTES by 3.27%. The findings from this study can be used in further designing and optimising the multi-layered PBTES.     

Thermal performance of sodium acetate trihydrate thickened with different materials as phase change energy storage material

The use of phase change materials (PCMs) in energy storage has the advantage of high energy density and isothermal operation. Although the use of only non-segregating PCMs is a good commercial approach, some desirable PCM melting points do not seem attainable with non-segregating salt hydrates at a reasonable price. The addition of gellants and thickeners can avoid segregation of these materials. In this paper, sodium acetate trihydrate is successfully thickened with bentonite and starch. Cellulose gives an even better thickened PCM, but temperatures higher than 65 °C give phase separation. The mixtures would show a similar thermal behavior as the salt hydrate, with the same melting point and an enthalpy decrease between 20% and 35%, depending on the type and amount of thickening material used.     

Thermal characteristics of packed bed storage system

The thermal behaviour of a packed bed storage system charged with hot air is modelled using two partial differential equations representing the energy conservation in the air and solid phases constituting the bed. These two equations are coupled through the heat exchange process between the two phases. A fully implicit numerical scheme based on forward, upwind and central differencing for the time, first and second space derivatives, respectively, is used to solve the modelling equations. Marching technique is used for the air equation and a tri-diagonal matrix solver is employed to solve the solid equation. The solution yields the thermal structure of the bed, namely the air and solid temperature distribution inside the bed at any particular time, and the variation of total energy stored in the bed with time. The effect of bed length, solid diameter and void fraction on the thermal characteristics of the packed bed is studied. Further, the performance of the bed under variable inlet air temperature and mass flow rate is investigated.     

Microencapsulated n-octacosane as phase change material for thermal energy storage

This study deals with preparation and characterization of polymethylmetracrylate (PMMA) microcapsules containing n-octacosane as phase change material for thermal energy storage. The surface morphology, particle size and particle size distribution (PSD) were studied by scanning electron microscopy (SEM). The chemical characterization of PMMA/octacosane microcapsules was made by FT-IR spectroscopy method. Thermal properties and thermal stability of microencapsulated octacosane were determined using differential scanning calorimetry (DSC) and thermal gravimetric analysis (TGA). The melting and freezing temperatures and the latent heats of the microencapsulated octacosane as PCM were measured as 50.6 and 53.2 °C, 86.4 and −88.5 J/g, respectively, by DSC analysis. TGA analysis indicated that the microencapsulated octacosane degrade in two steps and had good chemical stability. Thermal cycling test shows that the microcapsules have good thermal reliability with respect to the accelerated thermal cycling. Based on the results, it can be considered that the microencapsulated octacosane have good energy storage potential.     

Development of a ventilation system utilizing thermal energy storage for granules containing phase change material

We have developed an experimental ventilation system that features direct heat exchange between ventilation air and granules containing a phase change material (PCM). Measurement of outlet air temperature when the inlet air temperature was periodically varied to simulate changes of outdoor ambient air temperature showed that the outlet air temperature was stabilized and remained within the phase change temperature range. This effect is expected to be useful in practical ventilation systems. The potential of such systems for reducing ventilation load was examined through computer simulation for eight representative cities of Japan. This revealed how different temperature conditions would affect required heat storage capacity.     

An analysis of a packed bed latent heat thermal energy storage system using PCM capsules: Numerical investigation

This paper is aimed at analyzing the behavior of a packed bed latent heat thermal energy storage system. The packed bed is composed of spherical capsules filled with paraffin wax as PCM usable with a solar water heating system. The model developed in this study uses the fundamental equations similar to those of Schumann, except that the phase change phenomena of PCM inside the capsules are analyzed by using enthalpy method. The equations are numerically solved, and the results obtained are used for the thermal performance analysis of both charging and discharging processes. The effects of the inlet heat transfer fluid temperature (Stefan number), mass flow rate and phase change temperature range on the thermal performance of the capsules of various radii have been investigated. The results indicate that for the proper modeling of performance of the system the phase change temperature range of the PCM must be accurately known, and should be taken into account.     

Numerical study on thermal energy storage performance of phase change material under non-steady-state inlet boundary

Due to the solar radiation intensity variation over time, the outlet temperature or mass flow rate of heat transfer fluid (HTF) presents non-steady-state characteristics for solar collector. So, in the phase change thermal energy storage (PCTES) unit which is connected to solar collector, the phase change process occurs under the non-steady-state inlet boundary condition. In present paper, regarding the non-steady-state boundary, based on enthalpy method, a two dimensional physical and mathematical model for a shell-and-tube PCTES unit was established and the simulation code was self-developed. The effects of the non-steady-state inlet condition of HTF on the thermal performance of the PCTES unit were numerically analyzed. The results show that when the average HTF inlet temperature in an hour is fixed at a constant value, the melting time (time required for PCM completely melting) decreases with the increase of initial inlet temperature. When the initial inlet temperature increases from 30 °C to 90 °C, the melting time will decrease from 42.75 min to 20.58 min. However, the total TES capacity in an hour reduces from 338.9 kJ/kg to 211.5 kJ/kg. When the average inlet mass flow rate in an hour is fixed at a constant value, with the initial HTF inlet mass flow rate increasing, the melting time of PCM decreases. The initial inlet mass flow rate increasing from 2.0 × 10⁻⁴ kg/s to 8.0 × 10⁻⁴ kg/s will lead to the melting time decreasing from 37.42 min to 23.75 min and the TES capacity of PCM increasing from 265.8 kJ/kg to 273.8 kJ/kg. Under all the studied cases, the heat flux on the tube surface increases at first, until it reaches a maximum then it decreases over time. And the larger the initial inlet temperature or mass flow rate, the earlier the maximum value appearance and the larger the maximum value.     

Thermal conductivity and latent heat thermal energy storage characteristics of paraffin/expanded graphite composite as phase change material

This study aimed determination of proper amount of paraffin (n-docosane) absorbed into expanded graphite (EG) to obtain form-stable composite as phase change material (PCM), examination of the influence of EG addition on the thermal conductivity using transient hot-wire method and investigation of latent heat thermal energy storage (LHTES) characteristics of paraffin such as melting time, melting temperature and latent heat capacity using differential scanning calorimetry (DSC) technique. The paraffin/EG composites with the mass fraction of 2%, 4%, 7%, and 10% EG were prepared by absorbing liquid paraffin into the EG. The composite PCM with mass fraction of 10% EG was considered as form-stable allowing no leakage of melted paraffin during the solid–liquid phase change due to capillary and surface tension forces of EG. Thermal conductivity of the pure paraffin and the composite PCMs including 2, 4, 7 and 10 wt% EG were measured as 0.22, 0.40, 0.52, 0.68 and 0.82 W/m K, respectively. Melting time test showed that the increasing thermal conductivity of paraffin noticeably decreased its melting time. Furthermore, DSC analysis indicated that changes in the melting temperatures of the composite PCMs were not considerable, and their latent heat capacities were approximately equivalent to the values calculated based on the mass ratios of the paraffin in the composites. It was concluded that the composite PCM with the mass fraction of 10% EG was the most promising one for LHTES applications due to its form-stable property, direct usability without a need of extra storage container, high thermal conductivity, good melting temperature and satisfying latent heat storage capacity.     

Capric-myristic acid/vermiculite composite as form-stable phase change material for thermal energy storage

Phase change materials (PCMs) can be incorporated with building materials to obtain novel form-stable composite PCM which has effective energy storage performance in latent heat thermal energy storage (LHTES) systems. In this study, capric acid (CA)-myristic acid (MA) eutectic mixture/vermiculite (VMT) composite was prepared as a novel form-stable PCM using vacuum impregnation method. The composite PCM was characterized using scanning electron microscope (SEM) and Fourier transformation infrared (FT-IR) analysis technique. Thermal properties and thermal reliability of the composite PCM were determined by differential scanning calorimetry (DSC) analysis. The CA-MA eutectic mixture could be retained by 20 wt% into pores of the VMT without melted PCM seepage from the composite and therefore, this mixture was described as form-stable composite PCM. Thermal cycling test showed that the form-stable composite PCM has good thermal reliability and chemical stability although it was subjected to 3000 melting/freezing cycling. Thermal conductivity of the form-stable CA-MA/VMT composite PCM was increased by about 85% by introducing 2 wt% expanded graphite (EG) into the composite. The increase in thermal conductivity was confirmed by comparison of the melting and freezing times of the CA-MA/VMT composite with that of CA-MA/VMT/EG composite. The form-stable PCM including EG can be used as energy absorbing building material such as lightweight aggregate for plaster, concrete compounds, fire stop mortar, and component of interior fill for wallboards or hollow bricks because of its good thermal properties, thermal and chemical reliability and thermal conductivity.     

Transient thermal energy storage in partitioned enclosures packed with microencapsulated phase change materials

In this work, transient characteristics of thermal energy storage in partitioned enclosures filled with microencapsulated phase change material (MEPCM) particles were examined experimentally and numerically. The enclosure is partitioned with aspect ratio λ and packed with different MEPCMs with melting temperatures about T_M = 28 °C and 37 °C. The top and bottom surfaces of the partitioned enclosure are, respectively, maintained at hot and cold temperatures, while the other surfaces are kept thermally insulated. The results showed that at the initial transient, the net energy storage in partitioned enclosure, Q_net, increases with the time. Finally, the Q_net approaches quickly the steady state. Additionally, higher dimensionless accumulated energy through the hot wall Q_h and cold wall Q_c are found for a case with higher hot wall temperature T_h. that the faster melting is experienced for the system with higher Stefan number and the subcooling number is the main parameter to dominate the thermal latent heat storage of the MEPCM system. In addition, better net energy storage is noted for a partitioned enclosure with a smaller aspect ratio.     

PolyHIPE composite based-form stable phase change material for thermal energy storage

A novel shape-stabilized n-hexadecane/polyHIPE composite phase change material (PCM) was designed and thermal energy storage properties were determined. Porous carbon-based frameworks were produced by polymerization of styrene-based high internal phase emulsions (HIPEs) in existence of the surface modified montmorillonite nanoclay. The morphological and mechanical properties of the obtained polyHIPEs were investigated by scanning electron microscopy analysis and the compression test, respectively. The polyHIPE composite with the best pore morphology and the highest compression modulus was determined as a framework to prepare the form stable n-hexadecane/polyHIPE composite phase change material using the one-step impregnation method. The chemical structure and morphologic property of composite PCM was investigated by FT-IR and polarized optical microscopy analysis. Thermal stability of the form-stable PCM (FSPCM) was examined by TG analysis. The n-hexadecane fraction engaged into the carbon foam skeleton was found of as 55 wt% from TG curve. differential scanning calorimetry analysis was used for determining melting temperature and latent heat storage capacity of FSPCM and these values were determined as (26.36°C) and (143.41 J/g), respectively. The results indicated that the obtained composite material (FSPCM) has a considerable potential for low temperature (18°C-30°C) thermal energy storage applications with its thermal energy storage capacity, appropriate phase change temperatures and high thermal stability.     

Operation strategies guideline for packed bed thermal energy storage systems

Packed bed thermal energy storage (TES) systems have been identified in the last years as one of the most promising TES alternatives in terms of thermal efficiency and economic viability. The relative simplicity of this storage concept opens an important opportunity to its implementation in many environments, from the renewable solar‐thermal frame to the industrial waste heat recovery. In addition, its implicit flexibility allows the use of a wide variety of solid materials and heat transfer fluids, which leads to its deployment in very different applications. Its potential to overcome current heat storage system limitations regarding suitable temperature ranges or storage capacities has also been pointed out. However, the full implementation of the packed bed storage concept is still incomplete since no industrial scale units are under operation. The main underlying reasons are associated to the lack of a complete extraction of the full potential of this storage technology, derived from a successful system optimization in terms of material selection, design, and thermal management. These points have been evidenced as critical in order to attain high thermal efficiency values, comparable to the state‐of‐the‐art storage technologies, with improved technoeconomic performance. In order to bring this storage technology to a more mature status, closer to a successful industrial deployment, this paper proposes a double approach. First, a low‐cost by‐product material with high thermal performance is used as heat storage material in the packed bed. Second, a complete energetic and efficiency analysis of the storage system is introduced as a function of the thermal operation. Overall, the impact of both the selected storage material and the different thermal operation strategies is discussed by means of a thermal model which permits a careful discussion about the implications of each TES deployment strategy and the underlying governing mechanisms. The results show the paramount importance of the selected operation method, able to increase the resulting cycle and material usage efficiency up to values comparable to standard currently used TES solutions.