Polystyrene‐grafted Al surface with excellent superhydrophobicity and corrosion resistance

A superhydrophobic Al surface was successfully fabricated by a facile and environmentally friendly method as the boiling water treatment and 3‐glycidoxypropyl trimethoxysilane (GPS) as well as carboxyl‐terminated polystyrene (PS‐COOH) modification. The fabrication procedure, morphology, composition, and corrosion resistance of the superhydrophobic Al surface were investigated. Results show that the treatment in the boiling water endows the Al surface with the porous and roughened structure, while the modification with GPS as well as PS‐COOH grafts the long PS chains onto the micro‐scale and nano‐scale hierarchical structure. Consequently, a superhydrophobic Al surface with a contact angle of 153.6° and a rolling angle of 3° is obtained. Additionally, a vast majority of surface area is covered by the air in the solid–liquid contact area for the superhydrophobic Al surface, and which can prevent the corrosive ions entering into the Al surface. As a result, the corrosion resistance is improved greatly. Copyright © 2015 John Wiley & Sons, Ltd.     

Superhydrophobic surface fabricated by modifying silica coated multiwalled carbon nanotubes composites

A superhydrophobic surface with maximum static water contact angle of 156° and sliding angle of 3.5° was fabricated by modifying the silica coated multiwalled carbon nanotube composites (SiO₂/MWCNTs) using a silane coupling agent vinyltriethoxysilane. The structures of SiO₂/MWCNTs and superhydrophobic surface were investigated by infrared spectrometer and transmission electron microscopy. The results indicated that silica had been successfully grafted onto MWCNTs and the SiO₂/MWCNTs had been chemical modified by vinyl triethoxy successfully. The morphology of our prepared superhydrophobic surface, investigated by scanning electron microscopy, showed a characteristic rough structure. The effects of pH value and exposure time on the stability of the superhydrophobic surface were also investigated. The superhydrophobic film shows reliable acid and alkali resistance and aging resistance, indicating that it will have a wide range of applications.     

Fabrication and mechanical durability of a superhydrophobic copper surface with morphological development from hydrothermal reaction

The superhydrophobic surface on copper is fabricated by using a simple hydrothermal reaction and subsequent perfluorosilane treatment. The micro‐structured and nano‐structured surface was directly obtained through the hydrothermal reaction of copper sheets with sulfur at 180 °C for 12 h, resulting in the formation of copper sulfide film on the copper substrate. The chemical composition of this film was confirmed using X‐ray photoelectron spectroscopy. After copper sulfide film is treated by perfluorosilane, the superhydrophobic surface with static water contact angle of 153 °C and a low contact angle hysteresis is achieved. The superhydrophobic surface shows strong mechanical stability and can effectively protect the copper substrate. Copyright © 2016 John Wiley & Sons, Ltd.     

A facial approach to fabricate superhydrophobic aluminum surface

A facial chemical etching method was developed for fabricating superhydrophobic aluminum surfaces. The resultant surfaces were characterized by scanning electron microscopy, water contact angle (WCA) measurement, and optical methods. The surfaces of the modified aluminum substrates exhibit superhydrophobicity, with a WCA of 154.8° ± 1.6° and a water sliding angle of about 5°. The etched surfaces have binary structure consisting of the irregular microscale plateaus and caves in which there are the nanoscale block‐like convexes and hollows. The superhydrophobicity of aluminum substrates occurs only in some structures in which the plateaus and caves are appropriately ordered. The resulted surfaces have good self‐cleaning properties. The results demonstrate that it is possible to construct superhydrophobic surface on hydrophilic substrates by tailoring the surface structure to providing more spaces to trap air. Copyright © 2009 John Wiley & Sons, Ltd.     

Robust superhydrophobic surface fabrication by fluorine-free method on filter paper for oil/water separation

Robust superhydrophobic surface exhibiting anti-fouling and self-cleaning ability were successfully fabricated by nano TiO2 modified by γ-aminopropyltriethoxysilane (KH550) and polydimethylsiloxane (PDMS) via wire rod coating. Due to the lower surface energy of PDMS and the hierarchical structure caused by the different aggregation sizes of TiO2 nanoparticles, the contact angle of the resulting superhydrophobic coating was 154.5° and the rolling angle was 3.5°. And the coated paper still had good non-wettability under water immersion. In addition, the coated paper was tolerant to mechanical damage and various temperature conditions. Even after 40 sandpaper wear cycles, the coating can still maintain good mechanical stability and superhydrophobicity. The superhydrophobic paper was used for oil-water separation, the separation efficiency was about 98% even after used 10 times. Furthermore, the prepared superhydrophobic paper exhibited excellent self-cleaning and anti-fouling properties, as well as demonstrated superb resistance to various water solutions owing to its high hydrophobicity. Moreover, the prepared superhydrophobic paper has application prospects in the industry of special wetting materials.     

A facile method for fabrication of superhydrophobic coating on aluminum alloy

A superhydrophobic coating applied in corrosion protection was successfully fabricated on the surface of aluminum alloy by chemical etching and surface modification. The water contact angle on the surface was measured to be 161.2° ± 1.7° with sliding angle smaller than 8°, and the superhydrophobic coating showed a long service life. The surface structure and composition were then characterized by means of SEM and XPS. The electrochemical measurements showed that the superhydrophobic coating significantly improved the corrosion resistance of aluminum alloy. The superhydrophobic phenomenon of the prepared surface was analyzed with Cassie theory, and it was found that only about 6% of the water surface is in contact with the metal substrate and 94% is in contact with the air cushion. Copyright © 2011 John Wiley & Sons, Ltd.     

Facile fabrication of a superhydrophobic surface from natural Eucommia rubber

In this study, we introduce a fabrication method for a superhydrophobic surface made from natural Eucommia rubber. Based on the Eucommia rubber extract solution, we prepared a type of superhydrophobic material using the simple phase separation method and the addition of a low‐surface‐energy substance method, thus developing a new approach for the application of natural Eucommia rubber. The experimental results showed that a superhydrophobic film could be obtained by both the addition of acetone and induction by water vapor. Additionally, the film exhibited properties closely related to the crystalline Eucommia rubber spherical particles with a hierarchical structure. The addition of hydrophobic silica also increased the hydrophobic property of the Eucommia rubber film. When the content of the silica was 4% (wt%), the contact angle of the composite film reached 160.7°, which could be attributed to the properties of the nano‐silica and the micro‐nano structure of the composites. Copyright © 2017 John Wiley & Sons, Ltd.     

Thermally stable and transparent superhydrophobic sol–gel coatings by spray method

A facile method was developed for the fabrication of the methyltriethoxysilane based transparent and superhydrophobic coating on glass substrates. The transparent and hydrophobic coatings were deposited on the glass substrates, using spray deposition method followed by surface modification process. A spray deposition method generates hierarchical morphology and post surface modification with monofunctional trimethylchlorosilane decreases the surface free energy of coating. These combined effects of synthesis produces bio-inspired superhydrophobic surface. The deposited coating surface shows high optical transparency, micro-nano scale hierarchical structures, improved hydrophobic thermal stability, static water contact angle of about 167° ± 1°, low sliding angle about 2° ± 1° and stable superhydrophobic nature. This paper provides the very simple sol–gel approach to the fabrication of optically transparent, thermally stable superhydrophobic coating on glass substrates. This fabrication strategy may easily extend to the industrial scale up and high-technology fields.     

Thermo-responsive superhydrophobic paper using nanostructured cellulose stearoyl ester

Hydrophilic paper was rendered with hydrophobic and superhydrophobic property after the treatment with solutions and nanoparticles of cellulose stearoyl ester (CSE), respectively. Cellulose stearoyl ester with a degree of substitution of 2.99 was synthesized from cellulose using stearoyl chloride. By dip-coating paper in CSE solution of at least 3 mg/ml in toluene, paper became hydrophobic with stable water contact angles of more than 120°. After further spray-coating using CSE nanoparticles that were prepared from CSE solution via nanoprecipitation, paper surface became superhydrophobic with water contact angles of larger than 150°. These superhydrophobic surfaces also exhibited self-cleaning character. Furthermore, the superhydrophobic paper surfaces showed a temperature-responsive character and could be turned hydrophobic after a heat-treatment at 70 °C for 5 min.     

Preparation of a superhydrophobic rough surface

The relationship between the contact angles, surface tension, and surface roughness is reviewed. Numerical formulas related to the superhydrophobic rough surfaces of polymers are predicted with two approaches, the Wenzel and Cassie–Baxter models. With these models as a guide, an artificial superhydrophobic surface is created. Rough nylon surfaces mimicking the lotus leaf are created by the coating of a polyester surface with nylon‐6,6 short fibers via the flocking process. Poly(acrylic acid) chains aregrafted onto nylon‐6,6 surfaces, and this is followed by the grafting of 1H,1H‐perfluorooctylamine onto the poly(acrylic acid) chains. Water contact angles as high as 178° are achieved. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 253–261, 2007.     

CaCO_3颗粒模板法制备聚合物超亲水/超疏水表面

以碳酸钙(CaCO3)颗粒层为模板,运用简单的热压和酸蚀刻相结合的方法制备聚合物超亲水/超疏水表面.首先在玻璃基底上均匀铺撒一层CaCO3颗粒,以此作为模板,通过热压线性低密度聚乙烯(LLDPE)使CaCO3颗粒均匀镶嵌在聚合物表面,获得了超亲水性质;进一步经酸蚀得到了具有微米和亚微米多孔结构的表面,其水滴静态接触角(WCA)可达(152.7±0.8)°,滚动角小于3°,具备超疏水性质.表面浸润性能和耐水压冲击性能研究表明该超疏水表面具有良好的稳定性和持久性.用同样工艺微模塑/酸蚀刻其它疏水性聚合物,得到类似结果.     

Creation of “Rose Petal” and “Lotus Leaf” Effects on Alumina by Surface Functionalization and Metal‐Ion Coordination

Functional differences between superhydrophobic surfaces, such as lotus leaf and rose petals, are due to the subtle architectural features created by nature. Mimicry of these surfaces with synthetic molecules continues to be fascinating as well as challenging. Herein, we demonstrate how inherently hydrophilic alumina surface can be modified to give two distinct superhydrophobic behaviors. Functionalization of alumina with an organic ligand resulted in a rose‐petal‐like surface (water pinning) with a contact angle of 145° and a high contact angle hysteresis (±69°). Subsequent interaction of the ligand with Zn²⁺ resulted in a lotus‐leaf‐like surface with water rolling behavior owing to high contact angle (165°) and low‐contact‐angle‐hysteresis (±2°). In both cases, coating of an aromatic bis‐aldehyde with alkoxy chain substituents was necessary to emulate the nanowaxy cuticular feature of natural superhydrophobic materials.     

Fabrication of Stable Superhydrophobic Coatings with Furfural Acetone Resin/PTFE Composites

We describe a simple and inexpensive technique to fabricate superhydrophobic coatings with furfural acetone resin/poly (tetrafluoroethylene) (FAR/PTFE) composites. An interesting hierarchical structure with dispersed cavities and protuberances in microscale was achieved. The water contact angle (CA) of the superhydrophobic surface is 157° and the sliding angle is about 5°. The coatings can be applied to large substrates by spray coating with ease and possess high cohesional strength with the substrates. Meanwhile, the superhydrophobic coatings show long-term stability in pure water and acidic solutions with higher concentration.     

超疏水表面研究进展

综述了超疏水表面研究进展,简述了超疏水表面研究的理论基础,归纳总结了超疏水表面的制备方法及存在的问题,并介绍了功能超疏水材料研究的最新进展.指出超疏水表面因其独特的自清洁性能而成为功能材料及表面界面科学领域的研究热点之一,并就其今后的发展进行了展望.     

Recoverable and thermally stable superhydrophobic silica coating

A facile route to methyltrimethoxysilane (MTMS) based recoverable superhydrophobic silica coatings with dual-scale roughness obtained through the single step base catalyst sol–gel process. Superhydrophobic silica coatings have shown static water contact angle near about 170 ± 1° and dynamic water contact angle up to 2 ± 1°. Superhydrophobic-superhydrophilic switching feature also achieved by alternating heat treatment and bath surface modification with Trimethylchlorosilane (TMCS) at room temperature (26 °C). Furthermore, the superhydrophobic state could be transformed into superhydrophilic state by slow rate heat treatment. These studies present a very simple strategy for the fabrication of recoverable superhydrophobic surfaces.     

聚苯硫醚超疏水复合涂层的制备与性能

利用工业原料聚苯硫醚微粉和疏水性二氧化硅纳米粉末,采用喷涂法在瓷砖表面制备了疏水复合涂层.研究了热处理温度、组分配比对涂层表面形貌、粗糙度和接触角的影响,发现随着热处理温度升高,涂层表面粗糙度增大,随着疏水性二氧化硅含量的增加,由于表面聚集的疏水性二氧化硅增多,涂层疏水性增强,在热处理温度为280℃、疏水性二氧化硅与聚苯硫醚质量比为1∶1时,可获得超疏水涂层,涂层的接触角大于150°,滚落角小于4°,pH值为1～14的水溶液在其表面都具有很高的接触角.超疏水涂层具有良好的自清洁效果,并且经落沙法实验测定,超疏水涂层耐刮伤性能良好.     

溶胶凝胶法制备仿生超疏水性薄膜

通过溶胶-凝胶(Sol-Gel)法和自组装(Self-assembled)制备了具有超疏水性的薄膜, 水滴在该薄膜上的平衡静态接触角为155°～157°, 滑动角为3°～5°. 通过扫描电子显微镜(SEM)观察薄膜微观表面, 发现该薄膜表面分布了双层结构(Binary structure)的微纳米粗糙度的微凸体, 上表层微米微凸体的平均直径为0. 2 μm, 下表层纳米微凸体的平均直径约为13 nm, 其分布与荷叶表面的结构极其相似. 用X射线光电子能谱(XPS)对薄膜表面元素进行了成分分析, 结果表明, 其表面存在大量的F, Cl等元素, 它能显著降低薄膜表面的表面能. 薄膜超疏水性的原因可能是, 通过硅片经溶胶粒子表面制备的薄膜具有合适的表面粗糙度, 再经过全氟辛基三氯甲硅烷(FOTMS)化学修饰后, 薄膜表面能进一步降低, 这两个条件的有机结合就使得薄膜产生了超疏水性.     

Facile Spray-Coating for Fabrication of Superhydrophobic SiO2/PVDF Nanocomposite Coating on Paper Surface

A facile and low-cost superhydrophobic nanocomposite coating on paper surface was fabricated through one-step simply spraying dispersion, using hydrophobic silica nanoparticles as a filter (SiNPs) and polyvinylidene fluoride (PVDF) as a film-forming material. Hydrophobic SiNPs were fabricated via co-hydropholysis and condensation of TEOS and long-chain alkyl silane based on a simple sol-gel process, and the surface chemical structure of SiNPs was characterized by Fourier transform infrared (FTIR) spectra. The wettability and morphology of the coating surface were measured by contact angle (CA) measurement and scanning electron microscope, respectively. The influence of the mass ratio of hydrophobic SiNPs to PVDF (M(SiNPs:PVDF)) on the superhydrophobicity of paper surface was studied. The results showed that when M(SiNPs:PVDF) was 3:1, the water CA was 156.0 ± 1.0° for the nanocomposite coating with micro/nano-hierarchical structure on paper surface. Further, such superhydrophobic nanocomposite coatings on paper surface showed little adhesive property with water. In addition, the prepared superhydrophobic nanocomposite coating could be applied in other substrates, such as wood, aluminum sheet, stainless steel, polytetrafluoroethylene (PTFE), etc.     

Effects of contact angle hysteresis on ice adhesion and growth on superhydrophobic surfaces under dynamic flow conditions

In this paper, the icephobic properties of superhydrophobic surfaces are investigated under dynamic flow conditions using a closed-loop low-temperature wind tunnel. Superhydrophobic surfaces were prepared by coating aluminum and steel substrate plates with nano-structured hydrophobic particles. The superhydrophobic plates, along with uncoated controls, were exposed to a wind tunnel air flow of 12 m/s and ?7 °C with deviations of ±1 m/s and ±2.5 °C, respectively, containing micrometer-sized (～50 μm in diameter) water droplets. The ice formation and accretion were observed by CCD cameras. Results show that the superhydrophobic coatings significantly delay ice formation and accretion even under the dynamic flow condition of highly energetic impingement of accelerated supercooled water droplets. It is found that there is a time scale for this phenomenon (delay in ice formation) which has a clear correlation with contact angle hysteresis and the length scale of the surface roughness of the superhydrophobic surface samples, being the highest for the plate with the lowest contact angle hysteresis and finest surface roughness. The results suggest that the key for designing icephobic surfaces under the hydrodynamic pressure of impinging droplets is to retain a non-wetting superhydrophobic state with low contact angle hysteresis, rather than to only have a high apparent contact angle (conventionally referred to as a “static” contact angle).     

含氟硅丙烯酸酯乳液超疏水膜中疏水基团的梯度分布与表面微观结构研究

利用含氟疏水基团的梯度分布,结合草莓形纳米SiO2粒子提供的双重粗糙表面,制备了具有类"荷叶效应"的超疏水涂膜,水接触角达(174.2±2)°,滞后角几乎接近0°.通过原子力显微镜、扫描电镜和水接触角的测试对膜表面形貌及疏水性能进行了表征;探讨了其表面微观结构与表面疏水性能的关系.草莓形复合粒子在膜表面的无规则排列赋予涂膜表面不同等级的粗糙度,使水滴与涂膜表面接触时能够形成高的空气捕捉率,这种微观结构与疏水基团的梯度分布相结合,赋予了含氟硅丙烯酸酯乳液涂膜表面超疏水性能.